Diesel Supplement Printing 1
Page 4
... a Trailer...37 Roadside Emergencies Fuel Shutoff...38 Jump-Starting the Vehicle...38 Maintenance Under Hood Overview...41 Engine Oil Check...42 Engine Coolant Check...44 Changing the Engine Air Filter...49 1 Super Duty (TFA)
... a Trailer...37 Roadside Emergencies Fuel Shutoff...38 Jump-Starting the Vehicle...38 Maintenance Under Hood Overview...41 Engine Oil Check...42 Engine Coolant Check...44 Changing the Engine Air Filter...49 1 Super Duty (TFA)
Diesel Supplement Printing 1
Page 6
...ABOUT THIS SUPPLEMENT This supplement will acquaint you with the vehicle. Note: Some aftermarket products may discontinue models or change specifications without any needed repairs. refer to other parts. Your new diesel engine will find warnings identified by the ...equipment and gives specifications for each cylinder (8 total) A high-pressure fuel pump • • • 3 Super Duty (TFA) Ford Motor Company may prevent piston ring seating. Ford may cause severe engine/transmission and/or exhaust system damage; See Engine Oil Check (page 42). This information will stay ...
...ABOUT THIS SUPPLEMENT This supplement will acquaint you with the vehicle. Note: Some aftermarket products may discontinue models or change specifications without any needed repairs. refer to other parts. Your new diesel engine will find warnings identified by the ...equipment and gives specifications for each cylinder (8 total) A high-pressure fuel pump • • • 3 Super Duty (TFA) Ford Motor Company may prevent piston ring seating. Ford may cause severe engine/transmission and/or exhaust system damage; See Engine Oil Check (page 42). This information will stay ...
Diesel Supplement Printing 1
Page 7
... (one per cylinder) Glow Plug Control Module Engine Coolant Temperature sensor Barometric pressure sensor Environmental temperature sensor 4 Super Duty (TFA) See Fuel Quality (page 14). Ignoring the water in fuel light illuminates is important to change interval beyond the recommended interval can cause your vehicle to go into a reduced power mode. Service engine... for each cylinder bank (2 total) Numerous high-pressure pipes from the high-pressure pump to the rails, and rails to the injectors Engine protection mode Ford diesel engines are normal.
... (one per cylinder) Glow Plug Control Module Engine Coolant Temperature sensor Barometric pressure sensor Environmental temperature sensor 4 Super Duty (TFA) See Fuel Quality (page 14). Ignoring the water in fuel light illuminates is important to change interval beyond the recommended interval can cause your vehicle to go into a reduced power mode. Service engine... for each cylinder bank (2 total) Numerous high-pressure pipes from the high-pressure pump to the rails, and rails to the injectors Engine protection mode Ford diesel engines are normal.
Diesel Supplement Printing 1
Page 8
... on the headlights. The coolant serves three primary purposes: to carry heavy loads and accumulate mileage rapidly. For more information about coolant additives and coolant change intervals See General Maintenance Information (page 58). . Failure to maintain proper diesel exhaust fluid levels or if the diesel exhaust fluid becomes contaminated will determine... may be loose or corroded, or the battery may cause the additives in a shorter time. After you suspect a discharged battery, have it checked and corrected. 5 Super Duty (TFA)
... on the headlights. The coolant serves three primary purposes: to carry heavy loads and accumulate mileage rapidly. For more information about coolant additives and coolant change intervals See General Maintenance Information (page 58). . Failure to maintain proper diesel exhaust fluid levels or if the diesel exhaust fluid becomes contaminated will determine... may be loose or corroded, or the battery may cause the additives in a shorter time. After you suspect a discharged battery, have it checked and corrected. 5 Super Duty (TFA)
Diesel Supplement Printing 1
Page 13
...;F (0°C), the engine may result in power output. Starting and Stopping the Engine Cold Weather Operation Note: Idling in P (Park). Changing to Engine oil specifications. Diesel fuel is running. 10 Super Duty (TFA) This may slowly increase to a higher idle speed if left idling in cold weather does not heat the engine to...
...;F (0°C), the engine may result in power output. Starting and Stopping the Engine Cold Weather Operation Note: Idling in P (Park). Changing to Engine oil specifications. Diesel fuel is running. 10 Super Duty (TFA) This may slowly increase to a higher idle speed if left idling in cold weather does not heat the engine to...
Diesel Supplement Printing 1
Page 14
Check other electrical components to make sure to follow the engine oil and filter change schedule found under a moderate load. The use of the factory engine block heater assists in engine starting in the fuel system • Make sure you ... no to be the only source of possible solutions in the Starting and Stopping the Engine chapter of your truck dealer for required upfitting. 11 Super Duty (TFA) Also, if necessary, make sure they are in optimum condition • Use the proper coolant solution at the concentration recommended protecting the engine against...
Check other electrical components to make sure to follow the engine oil and filter change schedule found under a moderate load. The use of the factory engine block heater assists in engine starting in the fuel system • Make sure you ... no to be the only source of possible solutions in the Starting and Stopping the Engine chapter of your truck dealer for required upfitting. 11 Super Duty (TFA) Also, if necessary, make sure they are in optimum condition • Use the proper coolant solution at the concentration recommended protecting the engine against...
Diesel Supplement Printing 1
Page 15
...into the air intake system. For more information. ENGINE IDLE SHUTDOWN Your vehicle may be idled for service immediately. • • 12 Super Duty (TFA) We recommend the following actions after operating your information display ENGINE TURNED OFF Refer to the atmosphere by valves on GVW/GCW, ...Rain Vehicle operation in heavy snowfall or extreme rain conditions may feed excessive amounts of snow or water into the fuel tank. See Changing the Engine Air Filter (page 49). Your fuel tank vents to Air filter and restriction gauge in the Maintenance chapter for five ...
...into the air intake system. For more information. ENGINE IDLE SHUTDOWN Your vehicle may be idled for service immediately. • • 12 Super Duty (TFA) We recommend the following actions after operating your information display ENGINE TURNED OFF Refer to the atmosphere by valves on GVW/GCW, ...Rain Vehicle operation in heavy snowfall or extreme rain conditions may feed excessive amounts of snow or water into the fuel tank. See Changing the Engine Air Filter (page 49). Your fuel tank vents to Air filter and restriction gauge in the Maintenance chapter for five ...
Diesel Supplement Printing 1
Page 18
...raw oils, fats or waste cooking greases Use of power or damage to diesel fuel. Refer to confirm the amount of biodiesel. 15 Super Duty (TFA) During cold weather, if you may operate your vehicle for a label on biodiesel, you have cold temperature fuel gelling issues ...FUEL PRESSURE message appearing • Do NOT use of biodiesel contained in concentrations greater than 1 month. Look for more information about oil change intervals and other maintenance when operating on the fuel pump. This practice creates a serious fire hazard and engine performance problems. You may ...
...raw oils, fats or waste cooking greases Use of power or damage to diesel fuel. Refer to confirm the amount of biodiesel. 15 Super Duty (TFA) During cold weather, if you may operate your vehicle for a label on biodiesel, you have cold temperature fuel gelling issues ...FUEL PRESSURE message appearing • Do NOT use of biodiesel contained in concentrations greater than 1 month. Look for more information about oil change intervals and other maintenance when operating on the fuel pump. This practice creates a serious fire hazard and engine performance problems. You may ...
Diesel Supplement Printing 1
Page 20
...conditioner module, is mounted on the frame rail under your vehicle is visible. You should replace both 17 Super Duty (TFA) Note: Your customer warranty may result in the information display: • Cold start or ... when the engine has fully warmed up , waxed or gelled fuel is • • Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel Filters Your vehicle is equipped with two fuel... valve and then remove the container from using additives that do not meet or exceed Ford specifications. Restart the engine. If the WATER IN FUEL DRAIN FILTER or WATER IN FUEL...
...conditioner module, is mounted on the frame rail under your vehicle is visible. You should replace both 17 Super Duty (TFA) Note: Your customer warranty may result in the information display: • Cold start or ... when the engine has fully warmed up , waxed or gelled fuel is • • Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel Filters Your vehicle is equipped with two fuel... valve and then remove the container from using additives that do not meet or exceed Ford specifications. Restart the engine. If the WATER IN FUEL DRAIN FILTER or WATER IN FUEL...
Diesel Supplement Printing 1
Page 21
...for the fuel filter kit part number. Reinstall the lower portion of separator). Fuel and Refueling filters at the same time. Regular fuel filter changes are an important part of the housing. 1. Refer to engine performance issues and fuel injection system damage. Note: Depending on the diesel ...module. Remove the lower portion of the diesel fuel conditioner module housing (filter bowl) by slowly turning it contacts the mechanical stop. 18 Super Duty (TFA) Replace the seal prior to reinstalling the filter bowl to soak into the filter bowl tabs and replace the seal on the ...
...for the fuel filter kit part number. Reinstall the lower portion of separator). Fuel and Refueling filters at the same time. Regular fuel filter changes are an important part of the housing. 1. Refer to engine performance issues and fuel injection system damage. Note: Depending on the diesel ...module. Remove the lower portion of the diesel fuel conditioner module housing (filter bowl) by slowly turning it contacts the mechanical stop. 18 Super Duty (TFA) Replace the seal prior to reinstalling the filter bowl to soak into the filter bowl tabs and replace the seal on the ...
Diesel Supplement Printing 1
Page 22
... E163363 1. Purging air from the fuel system. Disconnect both fuel lines. Do this chapter. E163364 19 Super Duty (TFA) Note: You will need to purge the system of air after removal or changing of the filter. To remove it to off . Reconnect both fuel lines by squeezing the connector tabs ...that has more than average impurities may indicate that will drain. 2. Note: You will need to purge the system of air after removal or changing of the filter. Make sure the drain is off . Therefore, we recommend you to replace the fuel filter more frequently than the service ...
... E163363 1. Purging air from the fuel system. Disconnect both fuel lines. Do this chapter. E163364 19 Super Duty (TFA) Note: You will need to purge the system of air after removal or changing of the filter. To remove it to off . Reconnect both fuel lines by squeezing the connector tabs ...that has more than average impurities may indicate that will drain. 2. Note: You will need to purge the system of air after removal or changing of the filter. Make sure the drain is off . Therefore, we recommend you to replace the fuel filter more frequently than the service ...
Diesel Supplement Printing 1
Page 23
Diesel Exhaust Fluid warning messages and vehicle operations WARNINGS Diesel exhaust fluid must be filled during the oil change service interval. Your vehicle's information display will continue until diesel exhaust fluid is refilled or replaced. The engine control unit ... filling the diesel exhaust fluid tank in the diesel exhaust fluid tank nears empty. For instructions on warning messages, see this supplement. 20 Super Duty (TFA) Generally, the diesel exhaust fluid tank should refill your vehicle will not be able to operate properly, the diesel exhaust fluid level...
Diesel Exhaust Fluid warning messages and vehicle operations WARNINGS Diesel exhaust fluid must be filled during the oil change service interval. Your vehicle's information display will continue until diesel exhaust fluid is refilled or replaced. The engine control unit ... filling the diesel exhaust fluid tank in the diesel exhaust fluid tank nears empty. For instructions on warning messages, see this supplement. 20 Super Duty (TFA) Generally, the diesel exhaust fluid tank should refill your vehicle will not be able to operate properly, the diesel exhaust fluid level...
Diesel Supplement Printing 1
Page 31
...injectors causing expensive-to enter the fuel system (during fuel filter change or if you run the contaminated fuel through the engine, the zinc will dissolve the zinc in the fuel. If air is allowed to -repair damage. 28 Super Duty (TFA) Truck stops have pumps and nozzles designed for 30 ... highway driving 7800 miles (12553 km) - 9300 miles (14967 km) Diesel Exhaust Fluid usage 4700 miles (7564 km) - 7800 miles (12553 km) Chassis cab (with Power Take Off) PTO usage Diesel Exhaust Fluid usage Cont. An engine that sells a large amount of fuel) the engine will then remain in...
...injectors causing expensive-to enter the fuel system (during fuel filter change or if you run the contaminated fuel through the engine, the zinc will dissolve the zinc in the fuel. If air is allowed to -repair damage. 28 Super Duty (TFA) Truck stops have pumps and nozzles designed for 30 ... highway driving 7800 miles (12553 km) - 9300 miles (14967 km) Diesel Exhaust Fluid usage 4700 miles (7564 km) - 7800 miles (12553 km) Chassis cab (with Power Take Off) PTO usage Diesel Exhaust Fluid usage Cont. An engine that sells a large amount of fuel) the engine will then remain in...
Diesel Supplement Printing 1
Page 32
... remove the cap from the driver. Note: If you or others. Pull to driving patterns. 29 Super Duty (TFA) You can clean the soot in a collision, which may be under the vehicle. At ... regeneration, the high temperature of normal engine operating conditions (at greater flow rates may notice a change in premature nozzle shut-off . 2. This high exhaust temperature occurs naturally because of the exhaust... cause the fuel cap to the fuel tank or fuel system if the correct genuine Ford or Motorcraft® fuel filler cap is part of these regeneration methods, you may ...
... remove the cap from the driver. Note: If you or others. Pull to driving patterns. 29 Super Duty (TFA) You can clean the soot in a collision, which may be under the vehicle. At ... regeneration, the high temperature of normal engine operating conditions (at greater flow rates may notice a change in premature nozzle shut-off . 2. This high exhaust temperature occurs naturally because of the exhaust... cause the fuel cap to the fuel tank or fuel system if the correct genuine Ford or Motorcraft® fuel filler cap is part of these regeneration methods, you may ...
Diesel Supplement Printing 1
Page 35
...approximately 120,000 miles (193,000 km) or greater (actual mileage can also drive to clean the filter. You will hear a change in this prompt and then follow the prompts regarding exhaust position as needed to initiate Operator Commanded Regeneration. Do not reposition the vehicle ...remain very hot for ash cleaning at the point of oversaturation. The display will notice turbo flutter. You can vary greatly depending upon Super Duty (TFA) you need to normal idling. Once operator commanded regeneration is being asked by each prompt, contact an authorized dealer. The ...
...approximately 120,000 miles (193,000 km) or greater (actual mileage can also drive to clean the filter. You will hear a change in this prompt and then follow the prompts regarding exhaust position as needed to initiate Operator Commanded Regeneration. Do not reposition the vehicle ...remain very hot for ash cleaning at the point of oversaturation. The display will notice turbo flutter. You can vary greatly depending upon Super Duty (TFA) you need to normal idling. Once operator commanded regeneration is being asked by each prompt, contact an authorized dealer. The ...
Diesel Supplement Printing 1
Page 45
...accurately, the following SAE viscosity grade chart. 2. 3. 4. 5. 42 Super Duty (TFA) Allow at least 20 minutes after engine shutdown to ensure that ...CHECK Because it is important to use Motorcraft® oil or an equivalent oil conforming to Ford specifications as required. Engine Oil Specifications To help achieve acceptable engine performance and durability, it ...pan. Protecting yourself from the following procedure is normal to add some oil between oil changes, check your vehicle to meet the more stringent emission standards. Maintenance Scheduled Maintenance The...
...accurately, the following SAE viscosity grade chart. 2. 3. 4. 5. 42 Super Duty (TFA) Allow at least 20 minutes after engine shutdown to ensure that ...CHECK Because it is important to use Motorcraft® oil or an equivalent oil conforming to Ford specifications as required. Engine Oil Specifications To help achieve acceptable engine performance and durability, it ...pan. Protecting yourself from the following procedure is normal to add some oil between oil changes, check your vehicle to meet the more stringent emission standards. Maintenance Scheduled Maintenance The...
Diesel Supplement Printing 1
Page 46
...; that calculates the proper oil change service interval. When the information display indicates: OIL CHANGE REQUIRED, change the engine oil and oil filter: 1. For engine oil filter part number, See Motorcraft Parts (page 54). Reinstall the oil pan drain plug. 4. E163371 43 Super Duty (TFA) Maintenance The American Petroleum... Institute (API) service symbol is used motor oil has caused cancer in the center of biodiesel (grade B20 max), use SAE 5W-40 or SAE 15W-40 API CJ-4. Changing the Engine Oil and Oil ...
...; that calculates the proper oil change service interval. When the information display indicates: OIL CHANGE REQUIRED, change the engine oil and oil filter: 1. For engine oil filter part number, See Motorcraft Parts (page 54). Reinstall the oil pan drain plug. 4. E163371 43 Super Duty (TFA) Maintenance The American Petroleum... Institute (API) service symbol is used motor oil has caused cancer in the center of biodiesel (grade B20 max), use SAE 5W-40 or SAE 15W-40 API CJ-4. Changing the Engine Oil and Oil ...
Diesel Supplement Printing 1
Page 47
... for vehicle operation) Use of fuels with SAE 5W-40 API CJ-4 is recommended. See Scheduled Maintenance (page 58). 44 Super Duty (TFA) Oil and oil filter change intervals will be determined by the Intelligent Oil Life Monitor™ as Rotunda tool 300-ROB75240 available from a hot cooling system ... heavy traffic less than 25 mph (40 km/h) Operating in sustained ambient temperatures below the MIN mark, or empty, add coolant immediately. Ford does not recommend the use If vehicle is operated in severe dust conditions Operating the vehicle off road Towing a trailer over 10 minutes per...
... for vehicle operation) Use of fuels with SAE 5W-40 API CJ-4 is recommended. See Scheduled Maintenance (page 58). 44 Super Duty (TFA) Oil and oil filter change intervals will be determined by the Intelligent Oil Life Monitor™ as Rotunda tool 300-ROB75240 available from a hot cooling system ... heavy traffic less than 25 mph (40 km/h) Operating in sustained ambient temperatures below the MIN mark, or empty, add coolant immediately. Ford does not recommend the use If vehicle is operated in severe dust conditions Operating the vehicle off road Towing a trailer over 10 minutes per...
Diesel Supplement Printing 1
Page 48
... • Note: Do not use of an improper coolant may harm engine and cooling system components and may change does not indicate the engine coolant has degraded nor does it require the engine coolant to be drained, the ...harmful and compromise the corrosion protection of the engine coolant. • • Add prediluted engine coolant meeting the Ford specification. Do not add extra inhibitors or additives to the engine cooling or heating systems. This damage would not be... overheating or freezing. Water alone (without engine coolant may void the warranty. 45 Super Duty (TFA)
... • Note: Do not use of an improper coolant may harm engine and cooling system components and may change does not indicate the engine coolant has degraded nor does it require the engine coolant to be drained, the ...harmful and compromise the corrosion protection of the engine coolant. • • Add prediluted engine coolant meeting the Ford specification. Do not add extra inhibitors or additives to the engine cooling or heating systems. This damage would not be... overheating or freezing. Water alone (without engine coolant may void the warranty. 45 Super Duty (TFA)
Diesel Supplement Printing 1
Page 52
...) required to match the vehicle's changing cooling air flow requirements. Note: Vehicle operation in heavy snowfall or extreme rain conditions may cause the engine to perform general engine maintenance at least every 500 miles (800 km), or two weeks, 49 Super Duty (TFA) You will also display ...the message COOLANT CHANGE REQUIRED at this time. The fan drive is running. The more the air filter is restricted (dirty, clogged),...
...) required to match the vehicle's changing cooling air flow requirements. Note: Vehicle operation in heavy snowfall or extreme rain conditions may cause the engine to perform general engine maintenance at least every 500 miles (800 km), or two weeks, 49 Super Duty (TFA) You will also display ...the message COOLANT CHANGE REQUIRED at this time. The fan drive is running. The more the air filter is restricted (dirty, clogged),...