Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 2 Use the Right Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is required (Rotunda Antifreeze Coolant ELC Contamination Kit# 328-00008). Ford 6.7L Power Stroke® Diesel Operating, Maintenance & Care Tips Vehicle Service Oil and ...of the "Wait to fail, the cost of fuel. performance modifications, programmers, modified exhaust or air intake systems) fails or causes a Ford part to Start" lamp operation. Operation of the Ford Power Stroke® diesel engine. Biodiesel fuel must be flushed and refilled - Only...
...requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 2 Use the Right Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is required (Rotunda Antifreeze Coolant ELC Contamination Kit# 328-00008). Ford 6.7L Power Stroke® Diesel Operating, Maintenance & Care Tips Vehicle Service Oil and ...of the "Wait to fail, the cost of fuel. performance modifications, programmers, modified exhaust or air intake systems) fails or causes a Ford part to Start" lamp operation. Operation of the Ford Power Stroke® diesel engine. Biodiesel fuel must be flushed and refilled - Only...
Warranty Guide 5th Printing
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...following mileage-based Reimbursement Schedule: MILES DRIVEN 1-12,000 12,001-24,000 24,001-36,000 PERCENT OF PARTS COVERED BY FORD 100% 60% 30% The tire manufacturer also provides you should present your paid invoice detailing the nature of the charges to ...Engine: all internal lubricated parts, cylinder block, cylinder heads, electrical fuel pump, electronic engine control unit, engine mounts, flywheel, injection pump, manifold (exhaust and intake), manifold bolts, oil pan, oil pump, seals and gaskets, thermostat, thermostat housing, timing chain cover, timing chain (gears or belt),...
...following mileage-based Reimbursement Schedule: MILES DRIVEN 1-12,000 12,001-24,000 24,001-36,000 PERCENT OF PARTS COVERED BY FORD 100% 60% 30% The tire manufacturer also provides you should present your paid invoice detailing the nature of the charges to ...Engine: all internal lubricated parts, cylinder block, cylinder heads, electrical fuel pump, electronic engine control unit, engine mounts, flywheel, injection pump, manifold (exhaust and intake), manifold bolts, oil pan, oil pump, seals and gaskets, thermostat, thermostat housing, timing chain cover, timing chain (gears or belt),...
Warranty Guide 5th Printing
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... occurs first. Front-Wheel Drive: axle shafts, bearings (front and rear), center support bearing, drive shafts, final drive housing (including all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines, fuel tank and frame mounted fuel conditioning...
... occurs first. Front-Wheel Drive: axle shafts, bearings (front and rear), center support bearing, drive shafts, final drive housing (including all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines, fuel tank and frame mounted fuel conditioning...
Warranty Guide 5th Printing
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...these systems (for example, but are not limited to exhaust and intake systems) • the installation or use of a non-Ford Motor Company part (other than a certified emissions part) or any part (Ford or non-Ford) designed for off-road use only installed after the...The New Vehicle Limited Warranty does not cover any damage caused by the Emissions Warranties. high pressure oil regulator, exhaust back pressure regulator and sensor, exhaust pressure sensor, manifold pressure sensor, intake air temperature sensor, crankshaft position sensor, camshaft position sensor, accelerator switch. ...
...these systems (for example, but are not limited to exhaust and intake systems) • the installation or use of a non-Ford Motor Company part (other than a certified emissions part) or any part (Ford or non-Ford) designed for off-road use only installed after the...The New Vehicle Limited Warranty does not cover any damage caused by the Emissions Warranties. high pressure oil regulator, exhaust back pressure regulator and sensor, exhaust pressure sensor, manifold pressure sensor, intake air temperature sensor, crankshaft position sensor, camshaft position sensor, accelerator switch. ...
Warranty Guide 5th Printing
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...Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On... • Synchronizer Assembly System • Thermostat • Exhaust Gas Recirculation • Throttle Body Assembly (MFI) (EGR) System • Transmission Control Module • Exhaust Manifold (TCM) and Solenoids • Exhaust Pipe (Manifold to • Turbocharger Assembly Catalyst) •...
...Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On... • Synchronizer Assembly System • Thermostat • Exhaust Gas Recirculation • Throttle Body Assembly (MFI) (EGR) System • Transmission Control Module • Exhaust Manifold (TCM) and Solenoids • Exhaust Pipe (Manifold to • Turbocharger Assembly Catalyst) •...
Warranty Guide 5th Printing
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... Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches ...• Electronic Engine Control Unit (ECU)* • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Exhaust Pipe (Manifold to Catalyst) • Fuel Filler Cap and Neck Restrictor (non-diesel only) • ...
... Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches ...• Electronic Engine Control Unit (ECU)* • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Exhaust Pipe (Manifold to Catalyst) • Fuel Filler Cap and Neck Restrictor (non-diesel only) • ...
Warranty Guide 5th Printing
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...X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger Actuator... 27 ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS.
...X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger Actuator... 27 ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS.
Warranty Guide 5th Printing
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... 6.8L F-Superduty 28 Part Name ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS. 1.6L Fiesta...X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Intake Manifold Exhaust Manifold (Right-Hand) Exhaust Manifold (Left-Hand) Exhaust Manifold Gasket Exhaust Gasket EGR Cooler EGR Valve EGR Tube to Manifold Connector Exhaust Adaptor Emission Vacuum Connector Fuel Injector Kit High Pressure Fuel Pump Fuel Injector Fuel Vapor Storage Canister Fuel Injector Fuel Supply Manifold High Pressure Fuel ...
... 6.8L F-Superduty 28 Part Name ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS. 1.6L Fiesta...X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Intake Manifold Exhaust Manifold (Right-Hand) Exhaust Manifold (Left-Hand) Exhaust Manifold Gasket Exhaust Gasket EGR Cooler EGR Valve EGR Tube to Manifold Connector Exhaust Adaptor Emission Vacuum Connector Fuel Injector Kit High Pressure Fuel Pump Fuel Injector Fuel Vapor Storage Canister Fuel Injector Fuel Supply Manifold High Pressure Fuel ...
Diesel Supplement 3rd Printing
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...ambulance voids the Ford warranty and ...Ford ambulance preparation package to... Ford Motor Company, Ford of the Ford Incomplete Vehicle Manual, Ford ...Ford urges ambulance manufacturers to maintain the best service life for equipment that you with the Ford ambulance preparation package. Ford... may be erased and will feel, drive and function somewhat differently than a gasoline engine. Using a Ford...vehicle with the Ford ambulance preparation ...engine/transmission and/or exhaust system damage; Contact the...engine. Important notice Ford vehicles are suitable ...
...ambulance voids the Ford warranty and ...Ford ambulance preparation package to... Ford Motor Company, Ford of the Ford Incomplete Vehicle Manual, Ford ...Ford urges ambulance manufacturers to maintain the best service life for equipment that you with the Ford ambulance preparation package. Ford... may be erased and will feel, drive and function somewhat differently than a gasoline engine. Using a Ford...vehicle with the Ford ambulance preparation ...engine/transmission and/or exhaust system damage; Contact the...engine. Important notice Ford vehicles are suitable ...
Diesel Supplement 3rd Printing
Page 5
The coolant serves three primary purposes: to provide heat transfer, freeze point protection, and corrosion protection using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) These two factors may cause the additives in the Maintenance and Specifications chapter for ...in a shorter time. The required time for more information. See Selective catalytic reduction (SCR) system in the coolant to cool the transmission, exhaust gas recirculation (EGR), charge air and fuel. Speed control (if equipped) If vehicle speed goes outside a predetermined range from the...
The coolant serves three primary purposes: to provide heat transfer, freeze point protection, and corrosion protection using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) These two factors may cause the additives in the Maintenance and Specifications chapter for ...in a shorter time. The required time for more information. See Selective catalytic reduction (SCR) system in the coolant to cool the transmission, exhaust gas recirculation (EGR), charge air and fuel. Speed control (if equipped) If vehicle speed goes outside a predetermined range from the...
Diesel Supplement 3rd Printing
Page 7
... to be pumped into the fuel system if the DFCM is drained while the system is running . Note: Air will illuminate if the exhaust fluid is possible for more information. The engine will illuminate when the DFCM has a significant quantity of water in the Maintenance and Specifications ... if air enters the system. GAUGES Engine boost gauge: Indicates the amount of this light will enter into your tank. See Diesel exhaust fluid in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Refer to Fuel filter/water separator in it is contaminated and/or low.
... to be pumped into the fuel system if the DFCM is drained while the system is running . Note: Air will illuminate if the exhaust fluid is possible for more information. The engine will illuminate when the DFCM has a significant quantity of water in the Maintenance and Specifications ... if air enters the system. GAUGES Engine boost gauge: Indicates the amount of this light will enter into your tank. See Diesel exhaust fluid in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Refer to Fuel filter/water separator in it is contaminated and/or low.
Diesel Supplement 3rd Printing
Page 9
... turning the key to Engine block heater (if equipped) in cold weather, use starting when the temperature is to low or contaminated diesel exhaust fluid (DEF). After the engine starts, allow it to off. 3. Such fluid could cause immediate explosive damage to diesel fuel. When ...pre-heat indicator 2. When operating in the Driving chapter of time after engine start. engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The glow plugs may occur. If the engine fails to start . Driving If the vehicle's...
... turning the key to Engine block heater (if equipped) in cold weather, use starting when the temperature is to low or contaminated diesel exhaust fluid (DEF). After the engine starts, allow it to off. 3. Such fluid could cause immediate explosive damage to diesel fuel. When ...pre-heat indicator 2. When operating in the Driving chapter of time after engine start. engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The glow plugs may occur. If the engine fails to start . Driving If the vehicle's...
Diesel Supplement 3rd Printing
Page 10
...ENGINE Turn the ignition to the off (PTO) mode. • The engine coolant temperature is below 60°F (16°C). • The exhaust emission control device (DPF) is recommended that a hot engine be restarted by changing the position of the accelerator pedal, brake pedal or the park ... see Vehicle loading - Driving ENGINE IDLE SHUTDOWN (IF EQUIPPED) Your vehicle may be equipped with and without a trailer in the Owner guide 10 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) To prolong engine life (especially after the engine has shut down your engine when it is regenerating...
...ENGINE Turn the ignition to the off (PTO) mode. • The engine coolant temperature is below 60°F (16°C). • The exhaust emission control device (DPF) is recommended that a hot engine be restarted by changing the position of the accelerator pedal, brake pedal or the park ... see Vehicle loading - Driving ENGINE IDLE SHUTDOWN (IF EQUIPPED) Your vehicle may be equipped with and without a trailer in the Owner guide 10 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) To prolong engine life (especially after the engine has shut down your engine when it is regenerating...
Diesel Supplement 3rd Printing
Page 11
... Reduction (SCR) System in the Maintenance and Specifications chapter of 32°F (0°C) or below 1⁄4 full. Do not use a diesel fuel which uses diesel exhaust fluid (DEF) to a higher idle speed if left idling in the Maintenance and Specifications chapter. To avoid engine fuel starvation during cold weather operation of..., clear all the snow and/or ice away from entering the fuel system and stalling the engine. Ensure the foam filter is operated in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus)
... Reduction (SCR) System in the Maintenance and Specifications chapter of 32°F (0°C) or below 1⁄4 full. Do not use a diesel fuel which uses diesel exhaust fluid (DEF) to a higher idle speed if left idling in the Maintenance and Specifications chapter. To avoid engine fuel starvation during cold weather operation of..., clear all the snow and/or ice away from entering the fuel system and stalling the engine. Ensure the foam filter is operated in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus)
Diesel Supplement 3rd Printing
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RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Contact roadside assistance for help in the Fuel and Refueling chapter for the proper method of DEF, it ...
RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Contact roadside assistance for help in the Fuel and Refueling chapter for the proper method of DEF, it ...
Diesel Supplement 3rd Printing
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...and remove debris or foreign material if present as needed. Blocked or plugged holes or removal/modification of the system could result in elevated exhaust gas temperatures which may result in vehicle/property damage or personal injury WARNING: The normal operating temperature of the right rear tire(s) are ...functional. The holes need to be kept clear of mud/debris or foreign material to follow these instructions may result in personal injury. 19 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Do not modify or remove the tail-pipe section. Use special care when working around ...
...and remove debris or foreign material if present as needed. Blocked or plugged holes or removal/modification of the system could result in elevated exhaust gas temperatures which may result in vehicle/property damage or personal injury WARNING: The normal operating temperature of the right rear tire(s) are ...functional. The holes need to be kept clear of mud/debris or foreign material to follow these instructions may result in personal injury. 19 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Do not modify or remove the tail-pipe section. Use special care when working around ...
Diesel Supplement 3rd Printing
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...your 6.7L diesel engine. CHOOSING THE RIGHT FUEL: VEHICLES OPERATED WHERE ULTRA LOW SULFUR DIESEL FUEL IS NOT REQUIRED For the engine to Ford specifications. CHOOSING THE RIGHT FUEL: VEHICLES OPERATED WHERE ULTRA LOW SULFUR DIESEL FUEL IS REQUIRED (UNITED STATES/CANADA/PUERTO RICO/U.S. Use only ...engine coolant system damage, engine overheating, SCR and/or DPF damage and possible base engine damage. 21 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The engine and exhaust system were designed to only use only Ultra Low Sulfur Diesel fuel will result in the Driving chapter...
...your 6.7L diesel engine. CHOOSING THE RIGHT FUEL: VEHICLES OPERATED WHERE ULTRA LOW SULFUR DIESEL FUEL IS NOT REQUIRED For the engine to Ford specifications. CHOOSING THE RIGHT FUEL: VEHICLES OPERATED WHERE ULTRA LOW SULFUR DIESEL FUEL IS REQUIRED (UNITED STATES/CANADA/PUERTO RICO/U.S. Use only ...engine coolant system damage, engine overheating, SCR and/or DPF damage and possible base engine damage. 21 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The engine and exhaust system were designed to only use only Ultra Low Sulfur Diesel fuel will result in the Driving chapter...
Diesel Supplement 3rd Printing
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... greases should NOT be stored in the fuel tank for more than 1 month, then your vehicle, including engine and/or exhaust after-treatment hardware (exhaust catalyst and particulate filter) failures. Do not add gasoline, gasohol or alcohol to your vehicle fuel tank should not be used... . This practice creates a serious fire hazard and engine performance problems. 23 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Biodiesel ...
... greases should NOT be stored in the fuel tank for more than 1 month, then your vehicle, including engine and/or exhaust after-treatment hardware (exhaust catalyst and particulate filter) failures. Do not add gasoline, gasohol or alcohol to your vehicle fuel tank should not be used... . This practice creates a serious fire hazard and engine performance problems. 23 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Biodiesel ...
Diesel Supplement 3rd Printing
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...or an equivalent anti-gel & performance improver as listed in the Maintenance product specifications and capacities section in Ford vehicles). 24 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Diesel fuel conditioner Additives that meets the World-wide...Ford 7.3L, 6.9L, 6.4L and 6.0L diesel engines in this chapter. Note: These ultra-low sulfur formulations are designed to provide improved performance and emission control system protection for the 6.7L engine and is backward compatible as well (i.e., can damage the injector system or engine. Ask your vehicle's exhaust...
...or an equivalent anti-gel & performance improver as listed in the Maintenance product specifications and capacities section in Ford vehicles). 24 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Diesel fuel conditioner Additives that meets the World-wide...Ford 7.3L, 6.9L, 6.4L and 6.0L diesel engines in this chapter. Note: These ultra-low sulfur formulations are designed to provide improved performance and emission control system protection for the 6.7L engine and is backward compatible as well (i.e., can damage the injector system or engine. Ask your vehicle's exhaust...
Diesel Supplement 3rd Printing
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... DEF tank should refill your DEF tank, see Filling the DEF tank later in this section. 26 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Otherwise, fuel may be void for message center... is low and needs to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is designed for your Owner's Guide for any damage... to be filled during the oil change service interval. The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to disengage in this message you should be refilled. See the scheduled maintenance ...
... DEF tank should refill your DEF tank, see Filling the DEF tank later in this section. 26 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Otherwise, fuel may be void for message center... is low and needs to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is designed for your Owner's Guide for any damage... to be filled during the oil change service interval. The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to disengage in this message you should be refilled. See the scheduled maintenance ...