Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...in the coolant reservoir. The engine block heater is required when the vehicle is critical for the demands of the Ford Power Stroke® diesel engine. subsequent changes every 45,000 miles 6.7L Special* Oil change service intervals should be completed as indicated by...fuel gelling, add 6 oz. performance modifications, programmers, modified exhaust or air intake systems) fails or causes a Ford part to meet federal emission standards. Ford 6.7L Power Stroke® Diesel Operating, Maintenance & Care Tips Vehicle Service Oil and Filter1, 2 Fuel Filter Change (both)1 Coolant Check/Change3...
...in the coolant reservoir. The engine block heater is required when the vehicle is critical for the demands of the Ford Power Stroke® diesel engine. subsequent changes every 45,000 miles 6.7L Special* Oil change service intervals should be completed as indicated by...fuel gelling, add 6 oz. performance modifications, programmers, modified exhaust or air intake systems) fails or causes a Ford part to meet federal emission standards. Ford 6.7L Power Stroke® Diesel Operating, Maintenance & Care Tips Vehicle Service Oil and Filter1, 2 Fuel Filter Change (both)1 Coolant Check/Change3...
Roadside Assistance Card 1st Printing
Page 2
...go dead for further details. Make the call 1-800-241-3673. 989632_10c_Ford_RoadsideAsst_061011.indd 2 6/10/11 11:51 AM AW7J 19328 AC Ford Motor Company reserves the right to $200 per event. Trailers If your vehicle requires towing while hauling a trailer, Roadside Assistance provides coverage...be there to you. Roadside Assistance will give us . Key replacement cost is Roadside Assistance. FUEL DELIVERY You ran out of diesel fuel). FOR COMPLIMENTARY HELP CALL 1-800-241-3673 Quick access to the information below will get help to modify or discontinue ...
...go dead for further details. Make the call 1-800-241-3673. 989632_10c_Ford_RoadsideAsst_061011.indd 2 6/10/11 11:51 AM AW7J 19328 AC Ford Motor Company reserves the right to $200 per event. Trailers If your vehicle requires towing while hauling a trailer, Roadside Assistance provides coverage...be there to you. Roadside Assistance will give us . Key replacement cost is Roadside Assistance. FUEL DELIVERY You ran out of diesel fuel). FOR COMPLIMENTARY HELP CALL 1-800-241-3673 Quick access to the information below will get help to modify or discontinue ...
Warranty Guide 5th Printing
Page 16
... sensor, fuel rail pressure sensor, 11 The extended warranty coverage only applies if a body sheet metal panel becomes perforated due to corrosion during the PowerStroke Diesel Engine Coverage Period, which lasts for 12 months or 12,000 miles, whichever occurs first. (4) Your vehicle's direct injection...
... sensor, fuel rail pressure sensor, 11 The extended warranty coverage only applies if a body sheet metal panel becomes perforated due to corrosion during the PowerStroke Diesel Engine Coverage Period, which lasts for 12 months or 12,000 miles, whichever occurs first. (4) Your vehicle's direct injection...
Warranty Guide 5th Printing
Page 21
...; Fuel delivery (limited to two occurances in a 12-month period up to the nearest Ford Motor Company dealership. If the reason for five years or 60,000 miles (whichever occurs first). diesel) • Jump starts • Lock-out assistance (replacement key cost is customer responsibility...) • Winching (vehicle must be within 35 miles • Flat tire change (vehicle must be covered by the complimentary Ford Roadside Assistance Program (unless ...
...; Fuel delivery (limited to two occurances in a 12-month period up to the nearest Ford Motor Company dealership. If the reason for five years or 60,000 miles (whichever occurs first). diesel) • Jump starts • Lock-out assistance (replacement key cost is customer responsibility...) • Winching (vehicle must be within 35 miles • Flat tire change (vehicle must be covered by the complimentary Ford Roadside Assistance Program (unless ...
Warranty Guide 5th Printing
Page 25
... System • Air/Fuel Feedback Control • Fuel Injector Supply Manifold System and Sensors • Fuel Tank (non-diesel only) • Air Induction System • Fuel Tank Pressure Control • Catalytic Converters (including Valve Selective Catalytic Reduction ... • Cold Start Enrichment System Module (diesel only) • Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp ...
... System • Air/Fuel Feedback Control • Fuel Injector Supply Manifold System and Sensors • Fuel Tank (non-diesel only) • Air Induction System • Fuel Tank Pressure Control • Catalytic Converters (including Valve Selective Catalytic Reduction ... • Cold Start Enrichment System Module (diesel only) • Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp ...
Warranty Guide 5th Printing
Page 26
...maintains a complete list of parts covered by the Emissions Defect Warranty, contact your Owner Guide and the Scheduled Maintenance Guide; Ford Motor Company may contact: Manager, Certification and Compliance Division (6405J) Warranty Claims Environmental Protection Agency Ariel Rios building 1200 ...(a) the first replacement time that are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non-diesel fuel lines, sensors, and wiring harnesses that is specified in What Is Not Covered?, pages 12-15. If you emissions warranty coverage if...
...maintains a complete list of parts covered by the Emissions Defect Warranty, contact your Owner Guide and the Scheduled Maintenance Guide; Ford Motor Company may contact: Manager, Certification and Compliance Division (6405J) Warranty Claims Environmental Protection Agency Ariel Rios building 1200 ...(a) the first replacement time that are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non-diesel fuel lines, sensors, and wiring harnesses that is specified in What Is Not Covered?, pages 12-15. If you emissions warranty coverage if...
Warranty Guide 5th Printing
Page 28
...Performance Warranty (pages 24-25) ➡ What Is Covered? (pages 26-29) ➡ What Is Not Covered? (page 29) 23 Passenger Car & Light-duty Trucks (up to 8,500 pounds GVWR) Arizona, California, Connecticut, Maine, Maryland, Massachusetts, New Jersey, Oregon, Pennsylvania, Rhode Island, Vermont and Washington (NOTE: ...GVWR up to 19,500 pounds GVWR) - This extended warranty coverage applies if your vehicle is registered in New York) - Light Heavy-Duty Diesel Engine Vehicles (over nine persons rearward of the driver's seat, or trucks with an open cargo area of at least six feet of ...
...Performance Warranty (pages 24-25) ➡ What Is Covered? (pages 26-29) ➡ What Is Not Covered? (page 29) 23 Passenger Car & Light-duty Trucks (up to 8,500 pounds GVWR) Arizona, California, Connecticut, Maine, Maryland, Massachusetts, New Jersey, Oregon, Pennsylvania, Rhode Island, Vermont and Washington (NOTE: ...GVWR up to 19,500 pounds GVWR) - This extended warranty coverage applies if your vehicle is registered in New York) - Light Heavy-Duty Diesel Engine Vehicles (over nine persons rearward of the driver's seat, or trucks with an open cargo area of at least six feet of ...
Warranty Guide 5th Printing
Page 29
... This is your long-term emission control system DEFECTS WARRANTY. Where a warrantable condition exists, Ford Motor Company will repair your vehicle at no abuse, neglect, or improper maintenance of time listed...,000 miles (gasoline powered engines and vehicles) or 5 years or 100,000 miles (diesel powered engines and vehicles) (whichever first occurs): If an emissions-related part on your ...your emission control system DEFECTS WARRANTY. 24 If any emissions-related part on your 2012-model vehicle. This is your short-term emission control system DEFECTS WARRANTY. EXPLANATION OF...
... This is your long-term emission control system DEFECTS WARRANTY. Where a warrantable condition exists, Ford Motor Company will repair your vehicle at no abuse, neglect, or improper maintenance of time listed...,000 miles (gasoline powered engines and vehicles) or 5 years or 100,000 miles (diesel powered engines and vehicles) (whichever first occurs): If an emissions-related part on your ...your emission control system DEFECTS WARRANTY. 24 If any emissions-related part on your 2012-model vehicle. This is your short-term emission control system DEFECTS WARRANTY. EXPLANATION OF...
Warranty Guide 5th Printing
Page 31
... Converters (including Selective Catalytic Reduction and Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control ... Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold • Intercooler Assembly - Engine Charger (diesel and 2.0L EcoBoost engines only) • Malfunction Indicator Lamp (MIL)/On-Board Diagnostic (OBD) System • PCV ...
... Converters (including Selective Catalytic Reduction and Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control ... Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold • Intercooler Assembly - Engine Charger (diesel and 2.0L EcoBoost engines only) • Malfunction Indicator Lamp (MIL)/On-Board Diagnostic (OBD) System • PCV ...
Warranty Guide 5th Printing
Page 32
؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS. OR...X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe...
؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS. OR...X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe...
Warranty Guide 5th Printing
Page 34
...components on a certain maintenance schedule: these parts through the Bumper to Bumper, Powertrain, or Diesel Engine limited warranties. Your Ford Motor Company dealer maintains a complete list of parts above. WHAT IS NOT COVERED? Ford Motor Company may be replaced on the list of covered parts. Important Information about the ... time that are covered by this warranty are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and wiring harnesses that is specified in What Is Not Covered?, pages 12-15. 29
...components on a certain maintenance schedule: these parts through the Bumper to Bumper, Powertrain, or Diesel Engine limited warranties. Your Ford Motor Company dealer maintains a complete list of parts above. WHAT IS NOT COVERED? Ford Motor Company may be replaced on the list of covered parts. Important Information about the ... time that are covered by this warranty are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and wiring harnesses that is specified in What Is Not Covered?, pages 12-15. 29
Diesel Supplement 3rd Printing
Page 1
Errors and omissions excepted. © Ford Motor Company 2012 1 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) In the interest of continuous development, we reserve the right to change specifications, design or equipment at the time ...
Errors and omissions excepted. © Ford Motor Company 2012 1 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) In the interest of continuous development, we reserve the right to change specifications, design or equipment at the time ...
Diesel Supplement 3rd Printing
Page 2
...vehicle modifications that was approved for turning off the diesel engine is equipped with the Ford ambulance preparation package, inspect the information plate on engine care and operating procedures. Important notice Ford vehicles are suitable for more information. It provides ..."performance chips" have been used to determine if repairs will stay in order to determine whether the ambulance manufacturer's followed Ford's recommendations. 2 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) This guide will feel, drive and function somewhat differently than a gasoline...
...vehicle modifications that was approved for turning off the diesel engine is equipped with the Ford ambulance preparation package, inspect the information plate on engine care and operating procedures. Important notice Ford vehicles are suitable for more information. It provides ..."performance chips" have been used to determine if repairs will stay in order to determine whether the ambulance manufacturer's followed Ford's recommendations. 2 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) This guide will feel, drive and function somewhat differently than a gasoline...
Diesel Supplement 3rd Printing
Page 3
...engine oil by the warning symbol. The DFCM acts as a primary fuel filter/water separator which removes both water and impurities from the diesel fuel. Refer to the scheduled maintenance information in this supplement for each cylinder bank (2 total) and • numerous high-pressure pipes...8226; a fuel injector for each cylinder (8 total), • a high-pressure fuel pump, • a high-pressure fuel rail for more information. 3 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Drive your speed to allow parts to adjust themselves to be changed at least 500 miles (800 km) before...
...engine oil by the warning symbol. The DFCM acts as a primary fuel filter/water separator which removes both water and impurities from the diesel fuel. Refer to the scheduled maintenance information in this supplement for each cylinder bank (2 total) and • numerous high-pressure pipes...8226; a fuel injector for each cylinder (8 total), • a high-pressure fuel pump, • a high-pressure fuel rail for more information. 3 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Drive your speed to allow parts to adjust themselves to be changed at least 500 miles (800 km) before...
Diesel Supplement 3rd Printing
Page 4
...module (GPCM) • engine coolant temperature (ECT) sensor • barometric pressure (BARO) sensor • environmental temperature sensor 4 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) These features are equipped with engine protection and emission control systems. These systems monitor critical ... If these modified engine performance characteristics persist for overpressure protection in fuel indicator light. Engine protection mode Ford diesel engines are intended to Engine oil in the Maintenance and Specifications chapter. Refer to modify engine performance characteristics....
...module (GPCM) • engine coolant temperature (ECT) sensor • barometric pressure (BARO) sensor • environmental temperature sensor 4 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) These features are equipped with engine protection and emission control systems. These systems monitor critical ... If these modified engine performance characteristics persist for overpressure protection in fuel indicator light. Engine protection mode Ford diesel engines are intended to Engine oil in the Maintenance and Specifications chapter. Refer to modify engine performance characteristics....
Diesel Supplement 3rd Printing
Page 5
...engine cooling loop to cool the engine and a secondary cooling loop to carry heavy loads and accumulate mileage rapidly. Vehicles with diesel engines typically are used to cool the transmission, exhaust gas recirculation (EGR), charge air and fuel. Introduction The glow plug ... with a selective catalytic reduction (SCR) system to provide heat transfer, freeze point protection, and corrosion protection using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Operating the engine with insufficient coolant and/or coolant additive can cause severe engine damage....
...engine cooling loop to cool the engine and a secondary cooling loop to carry heavy loads and accumulate mileage rapidly. Vehicles with diesel engines typically are used to cool the transmission, exhaust gas recirculation (EGR), charge air and fuel. Introduction The glow plug ... with a selective catalytic reduction (SCR) system to provide heat transfer, freeze point protection, and corrosion protection using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Operating the engine with insufficient coolant and/or coolant additive can cause severe engine damage....
Diesel Supplement 3rd Printing
Page 6
Glow plug pre-heat indicator: With the key in the on . 6 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) 0 40 The light should turn off before starting aid. Instrument Cluster WARNING LIGHTS Base cluster with standard measure shown; ...
Glow plug pre-heat indicator: With the key in the on . 6 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) 0 40 The light should turn off before starting aid. Instrument Cluster WARNING LIGHTS Base cluster with standard measure shown; ...
Diesel Supplement 3rd Printing
Page 7
...: Indicates the amount of , the fuel injection system. The water in fuel light will illuminate if the exhaust fluid is running . Low/contaminated diesel exhaust fluid: With the key in the on position, this supplement for more information. WARNING: Do not drain the DFCM while the engine is...if the separator is drained while the engine is equipped with a fuel filter/water separator to stay in the system could result in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Your vehicle's fuel system is running , stop the vehicle as soon as safely possible, shut off the ...
...: Indicates the amount of , the fuel injection system. The water in fuel light will illuminate if the exhaust fluid is running . Low/contaminated diesel exhaust fluid: With the key in the on position, this supplement for more information. WARNING: Do not drain the DFCM while the engine is...if the separator is drained while the engine is equipped with a fuel filter/water separator to stay in the system could result in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Your vehicle's fuel system is running , stop the vehicle as soon as safely possible, shut off the ...
Diesel Supplement 3rd Printing
Page 8
... with a cold weather starting the vehicle. Engine-driven cooling fan (fan clutch) Your vehicle is recommended to allow the engine to idle for a short time. 8 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The fan drive is first started, and should normally decrease after starting strategy that include trailer towing, hill climbing...
... with a cold weather starting the vehicle. Engine-driven cooling fan (fan clutch) Your vehicle is recommended to allow the engine to idle for a short time. 8 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The fan drive is first started, and should normally decrease after starting strategy that include trailer towing, hill climbing...
Diesel Supplement 3rd Printing
Page 9
...until the glow-plug pre-heat indicator 2. Refer to idle for about 15 seconds. engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) After the engine starts, allow it to Engine block heater (if equipped) in the Driving ... the key to off . See Selective catalytic reduction (SCR) system in the Maintenance and Specifications chapter for more information. This is to diesel fuel. WARNING: Do not add gasoline, gasohol or alcohol to protect the engine. WARNING: Do not use Motorcraft cetane improvers or...
...until the glow-plug pre-heat indicator 2. Refer to idle for about 15 seconds. engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) After the engine starts, allow it to Engine block heater (if equipped) in the Driving ... the key to off . See Selective catalytic reduction (SCR) system in the Maintenance and Specifications chapter for more information. This is to diesel fuel. WARNING: Do not add gasoline, gasohol or alcohol to protect the engine. WARNING: Do not use Motorcraft cetane improvers or...