Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...leaks or lack of the 6.7L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 2 Use the Right Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is required. 3 ¾ ¾ Take Care of fuel. subsequent changes every 45,000 miles 6.7L Special* ... have a reduction in performance or de-rate of engine operation. performance modifications, programmers, modified exhaust or air intake systems) fails or causes a Ford part to meet 2010 calendar year exhaust emissions. Operation of the entire repair and any applicable Extended Service Plan (ESP/ESC) contract ...
...leaks or lack of the 6.7L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 2 Use the Right Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is required. 3 ¾ ¾ Take Care of fuel. subsequent changes every 45,000 miles 6.7L Special* ... have a reduction in performance or de-rate of engine operation. performance modifications, programmers, modified exhaust or air intake systems) fails or causes a Ford part to meet 2010 calendar year exhaust emissions. Operation of the entire repair and any applicable Extended Service Plan (ESP/ESC) contract ...
Warranty Guide 5th Printing
Page 15
... lubricated parts, cylinder block, cylinder heads, electrical fuel pump, electronic engine control unit, engine mounts, flywheel, injection pump, manifold (exhaust and intake), manifold bolts, oil pan, oil pump, seals and gaskets, thermostat, thermostat housing, timing chain cover, timing chain (...gears or belt), turbocharger/supercharger unit, valve covers, water pump; 10 In some circumstances, Ford may be charged a prorated amount for refund consideration. Extended warranty coverage periods are covered for a repair covered by the New Vehicle...
... lubricated parts, cylinder block, cylinder heads, electrical fuel pump, electronic engine control unit, engine mounts, flywheel, injection pump, manifold (exhaust and intake), manifold bolts, oil pan, oil pump, seals and gaskets, thermostat, thermostat housing, timing chain cover, timing chain (...gears or belt), turbocharger/supercharger unit, valve covers, water pump; 10 In some circumstances, Ford may be charged a prorated amount for refund consideration. Extended warranty coverage periods are covered for a repair covered by the New Vehicle...
Warranty Guide 5th Printing
Page 16
... and constant velocity joints; Rear-Wheel Drive: axle shafts, bearings (front and rear), center support bearing, drive axle housing (including all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines, fuel tank and frame mounted fuel conditioning...
... and constant velocity joints; Rear-Wheel Drive: axle shafts, bearings (front and rear), center support bearing, drive axle housing (including all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines, fuel tank and frame mounted fuel conditioning...
Warranty Guide 5th Printing
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..., see pages 17-31. Examples include, but not limited to exhaust and intake systems) • the installation or use of a non-Ford Motor Company part (other than a certified emissions part) or any part (Ford or non-Ford) designed for off-road use only installed after the vehicle leaves ...the control of Ford Motor Company • tampering with the vehicle, tampering with the emissions systems or with the other parts that affect these systems (for example, but are not limited to fail. high pressure oil regulator, exhaust back pressure regulator and sensor, exhaust pressure sensor, manifold...
..., see pages 17-31. Examples include, but not limited to exhaust and intake systems) • the installation or use of a non-Ford Motor Company part (other than a certified emissions part) or any part (Ford or non-Ford) designed for off-road use only installed after the vehicle leaves ...the control of Ford Motor Company • tampering with the vehicle, tampering with the emissions systems or with the other parts that affect these systems (for example, but are not limited to fail. high pressure oil regulator, exhaust back pressure regulator and sensor, exhaust pressure sensor, manifold...
Warranty Guide 5th Printing
Page 25
...Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On... • Synchronizer Assembly System • Thermostat • Exhaust Gas Recirculation • Throttle Body Assembly (MFI) (EGR) System • Transmission Control Module • Exhaust Manifold (TCM) and Solenoids • Exhaust Pipe (Manifold to • Turbocharger Assembly Catalyst) •...
...Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On... • Synchronizer Assembly System • Thermostat • Exhaust Gas Recirculation • Throttle Body Assembly (MFI) (EGR) System • Transmission Control Module • Exhaust Manifold (TCM) and Solenoids • Exhaust Pipe (Manifold to • Turbocharger Assembly Catalyst) •...
Warranty Guide 5th Printing
Page 31
... Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches ...• Electronic Engine Control Unit (ECU)* • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Exhaust Pipe (Manifold to Catalyst) • Fuel Filler Cap and Neck Restrictor (non-diesel only) • ...
... Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches ...• Electronic Engine Control Unit (ECU)* • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Exhaust Pipe (Manifold to Catalyst) • Fuel Filler Cap and Neck Restrictor (non-diesel only) • ...
Warranty Guide 5th Printing
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...X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger Actuator... 27 ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS.
...X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger Actuator... 27 ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS.
Warranty Guide 5th Printing
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... EGR Tube to 7 years/70,000 miles, whichever first occurs)" OR LESS)؆ UNDER CALIFORNIA LONG TERM DEFECTS WARRANTY "(Coverage for up to Manifold Connector Exhaust Adaptor Emission Vacuum Connector Fuel Injector Kit High Pressure Fuel Pump Fuel Injector Fuel Vapor Storage Canister Fuel Injector Fuel Supply Manifold High Pressure Fuel...) functionality concerns only MIL illumination only EcoBoost Engine only Non-EcoBoost Engine only X X X X X (1)for (2)for (3)for (4)for 6.8L F-Superduty 28 Part Name ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS.
... EGR Tube to 7 years/70,000 miles, whichever first occurs)" OR LESS)؆ UNDER CALIFORNIA LONG TERM DEFECTS WARRANTY "(Coverage for up to Manifold Connector Exhaust Adaptor Emission Vacuum Connector Fuel Injector Kit High Pressure Fuel Pump Fuel Injector Fuel Vapor Storage Canister Fuel Injector Fuel Supply Manifold High Pressure Fuel...) functionality concerns only MIL illumination only EcoBoost Engine only Non-EcoBoost Engine only X X X X X (1)for (2)for (3)for (4)for 6.8L F-Superduty 28 Part Name ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS.
Diesel Supplement 3rd Printing
Page 2
...recommendations on the driver's side door pillar. refer to the Owner's Guide included with the vehicle. Ford may cause severe engine/transmission and/or exhaust system damage; It is important to read and thoroughly familiarize yourself and others operating the vehicle with the... to as "performance chips" have been used to determine whether the ambulance manufacturer's followed Ford's recommendations. 2 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Important notice Ford vehicles are suitable for more information. For complete vehicle information, also refer to the Warranty...
...recommendations on the driver's side door pillar. refer to the Owner's Guide included with the vehicle. Ford may cause severe engine/transmission and/or exhaust system damage; It is important to read and thoroughly familiarize yourself and others operating the vehicle with the... to as "performance chips" have been used to determine whether the ambulance manufacturer's followed Ford's recommendations. 2 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Important notice Ford vehicles are suitable for more information. For complete vehicle information, also refer to the Warranty...
Diesel Supplement 3rd Printing
Page 5
..., freeze point protection, and corrosion protection using additives. The required time for the glow plugs to cool the transmission, exhaust gas recirculation (EGR), charge air and fuel. Refer to the Special operating conditions section for more information about coolant additives... and coolant change intervals. Introduction The glow plug system is electronically controlled by the GPCM using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Vehicles with the SET +/- Operating the engine with a selective catalytic reduction (...
..., freeze point protection, and corrosion protection using additives. The required time for the glow plugs to cool the transmission, exhaust gas recirculation (EGR), charge air and fuel. Refer to the Special operating conditions section for more information about coolant additives... and coolant change intervals. Introduction The glow plug system is electronically controlled by the GPCM using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Vehicles with the SET +/- Operating the engine with a selective catalytic reduction (...
Diesel Supplement 3rd Printing
Page 7
...the system could result in extensive damage to Fuel filter/water separator in the Maintenance and Specifications chapter of manifold air pressure in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Instrument Cluster Water in fuel: During refueling, it . WARNING: Do not drain the DFCM ...the engine is running , stop the vehicle as soon as safely possible, shut off the engine, then drain the DFCM. Low/contaminated diesel exhaust fluid: With the key in the on position, this supplement for more information. If the light illuminates when the engine is contaminated and/or...
...the system could result in extensive damage to Fuel filter/water separator in the Maintenance and Specifications chapter of manifold air pressure in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Instrument Cluster Water in fuel: During refueling, it . WARNING: Do not drain the DFCM ...the engine is running , stop the vehicle as soon as safely possible, shut off the engine, then drain the DFCM. Low/contaminated diesel exhaust fluid: With the key in the on position, this supplement for more information. If the light illuminates when the engine is contaminated and/or...
Diesel Supplement 3rd Printing
Page 9
... time after engine start , then release the key as soon as starter damage may be reset by turning the key to low or contaminated diesel exhaust fluid (DEF). WARNING: Do not add gasoline, gasohol or alcohol to the engine and possible personal injury. When the glow plug pre-heat indicator ... the DEF. Turn the key to idle for more than 10 seconds as the engine starts. engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) After the engine starts, allow it to on for more information. Cold weather starting It is -10...
... time after engine start , then release the key as soon as starter damage may be reset by turning the key to low or contaminated diesel exhaust fluid (DEF). WARNING: Do not add gasoline, gasohol or alcohol to the engine and possible personal injury. When the glow plug pre-heat indicator ... the DEF. Turn the key to idle for more than 10 seconds as the engine starts. engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) After the engine starts, allow it to on for more information. Cold weather starting It is -10...
Diesel Supplement 3rd Printing
Page 10
... ignition must be moved to the off (PTO) mode. • The engine coolant temperature is below 60°F (16°C). • The exhaust emission control device (DPF) is recommended that a hot engine be restarted by changing the position of the accelerator pedal, brake pedal or the park brake... high ambient temperature, or high GVW/GCW operation, such as heavy loads and/or heavy trailers), it has been idling in the Owner guide 10 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Driving ENGINE IDLE SHUTDOWN (IF EQUIPPED) Your vehicle may be equipped with and without a trailer in...
... ignition must be moved to the off (PTO) mode. • The engine coolant temperature is below 60°F (16°C). • The exhaust emission control device (DPF) is recommended that a hot engine be restarted by changing the position of the accelerator pedal, brake pedal or the park brake... high ambient temperature, or high GVW/GCW operation, such as heavy loads and/or heavy trailers), it has been idling in the Owner guide 10 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Driving ENGINE IDLE SHUTDOWN (IF EQUIPPED) Your vehicle may be equipped with and without a trailer in...
Diesel Supplement 3rd Printing
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... in P (Park). Diesel fuel which recirculates fuel from inside the air filter assembly. If you may form wax crystals which uses diesel exhaust fluid (DEF) to help prevent air from entering the fuel system and stalling the engine. Use the proper anti-gel & performance improver... product as listed in the Maintenance product specifications and capacities section in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Driving COLD WEATHER OPERATION Changing to the fuel injectors/system. If your tank should ...
... in P (Park). Diesel fuel which recirculates fuel from inside the air filter assembly. If you may form wax crystals which uses diesel exhaust fluid (DEF) to help prevent air from entering the fuel system and stalling the engine. Use the proper anti-gel & performance improver... product as listed in the Maintenance product specifications and capacities section in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Driving COLD WEATHER OPERATION Changing to the fuel injectors/system. If your tank should ...
Diesel Supplement 3rd Printing
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...assistance for help in the Fuel and Refueling chapter for more information. See the Customer Assistance chapter in the Owner's Guide for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Roadside Emergencies JUMP STARTING YOUR VEHICLE The 6.7 diesel engine can also enter into a speed ...on the passenger side) for the proper method of DEF, it will not resume until DEF is refilled. RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for any jump starting procedure and refer to your vehicle runs out of jump starting. See the Selective Catalytic...
...assistance for help in the Fuel and Refueling chapter for more information. See the Customer Assistance chapter in the Owner's Guide for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Roadside Emergencies JUMP STARTING YOUR VEHICLE The 6.7 diesel engine can also enter into a speed ...on the passenger side) for the proper method of DEF, it will not resume until DEF is refilled. RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for any jump starting procedure and refer to your vehicle runs out of jump starting. See the Selective Catalytic...
Diesel Supplement 3rd Printing
Page 19
... to be kept clear of mud/debris or foreign material to maintain the functional holes, in the tailpipe section of the exhaust, clean and free of the exhaust system. Clean and remove debris or foreign material if present as needed. WARNING: Failure to maintain proper function of debris.... Blocked or plugged holes or removal/modification of the system could result in elevated exhaust gas temperatures which may result in personal injury. 19 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Cleaning EXHAUST The visible holes in each leg of the twin tip and the holes under the...
... to be kept clear of mud/debris or foreign material to maintain the functional holes, in the tailpipe section of the exhaust, clean and free of the exhaust system. Clean and remove debris or foreign material if present as needed. WARNING: Failure to maintain proper function of debris.... Blocked or plugged holes or removal/modification of the system could result in elevated exhaust gas temperatures which may result in personal injury. 19 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Cleaning EXHAUST The visible holes in each leg of the twin tip and the holes under the...
Diesel Supplement 3rd Printing
Page 21
...service light to malfunction which has been seasonally adjusted for high-sulfur diesel fuel using Ford Motor Company dealer service parts. FUEL REQUIREMENTS - The engine and exhaust system were designed to Ford specifications. CHOOSING THE RIGHT FUEL: VEHICLES OPERATED WHERE ULTRA LOW SULFUR DIESEL FUEL IS...other than 500 ppm) in engine coolant system damage, engine overheating, SCR and/or DPF damage and possible base engine damage. 21 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Use only recommended fuel, lubricants, fluids and service parts conforming to only use ...
...service light to malfunction which has been seasonally adjusted for high-sulfur diesel fuel using Ford Motor Company dealer service parts. FUEL REQUIREMENTS - The engine and exhaust system were designed to Ford specifications. CHOOSING THE RIGHT FUEL: VEHICLES OPERATED WHERE ULTRA LOW SULFUR DIESEL FUEL IS...other than 500 ppm) in engine coolant system damage, engine overheating, SCR and/or DPF damage and possible base engine damage. 21 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Use only recommended fuel, lubricants, fluids and service parts conforming to only use ...
Diesel Supplement 3rd Printing
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...you have problems operating on biodiesel, you do not see a label on biodiesel. This practice creates a serious fire hazard and engine performance problems. 23 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Raw or refined vegetable oil, animal fat, cooking oil or recycled greases should be used . ... station attendant to confirm the biodiesel content of a diesel fuel if you may cause damage to the fuel injection system, engine and exhaust catalyst can damage fuel system seals and plastics and corrode steel parts. Damage to your vehicle fuel tank should NOT be emptied of ...
...you have problems operating on biodiesel, you do not see a label on biodiesel. This practice creates a serious fire hazard and engine performance problems. 23 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Raw or refined vegetable oil, animal fat, cooking oil or recycled greases should be used . ... station attendant to confirm the biodiesel content of a diesel fuel if you may cause damage to the fuel injection system, engine and exhaust catalyst can damage fuel system seals and plastics and corrode steel parts. Damage to your vehicle fuel tank should NOT be emptied of ...
Diesel Supplement 3rd Printing
Page 24
...Blending used oil with diesel fuel under any aftermarket additives to your fuel supplier about fuel that will significantly increase your vehicle's exhaust emissions and reduce engine life due to increased internal wear. Diesel fuel conditioner Additives that meets the World-wide Fuel Charter....chapter. Do not use alcohol based additives to the fuel injectors/system. Aftermarket additives can be used in Ford 7.3L, 6.9L, 6.4L and 6.0L diesel engines in Ford vehicles). 24 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Use Motorcraft or an equivalent cetane booster ...
...Blending used oil with diesel fuel under any aftermarket additives to your fuel supplier about fuel that will significantly increase your vehicle's exhaust emissions and reduce engine life due to increased internal wear. Diesel fuel conditioner Additives that meets the World-wide Fuel Charter....chapter. Do not use alcohol based additives to the fuel injectors/system. Aftermarket additives can be used in Ford 7.3L, 6.9L, 6.4L and 6.0L diesel engines in Ford vehicles). 24 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Use Motorcraft or an equivalent cetane booster ...
Diesel Supplement 3rd Printing
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... to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. WARNING: The fuel system may be under pressure. The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to operate properly, the DEF level must replace the fuel... the message center when the DEF level is designed for message center functions. When you see Filling the DEF tank later in this section. 26 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) If the fuel filler cap is less than 1/2 full. A message will indicate whether the DEF ...
... to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. WARNING: The fuel system may be under pressure. The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to operate properly, the DEF level must replace the fuel... the message center when the DEF level is designed for message center functions. When you see Filling the DEF tank later in this section. 26 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) If the fuel filler cap is less than 1/2 full. A message will indicate whether the DEF ...