Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
... DEF is to fail, the cost of engine operation; Do not add Supplemental Coolant Additive if flush & refill is refilled. If a non-Ford product (e.g. Signing below -10F (-23C). ¾ Performance Modifications May Impact Your Powertrain Performance modifications may or may not be the root cause of... exact size of the 6.7L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 2 Use the Right Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is too low add one bottle of the 6.7L diesel engine requires DEF. If the carboxylate strength is required to two ...
... DEF is to fail, the cost of engine operation; Do not add Supplemental Coolant Additive if flush & refill is refilled. If a non-Ford product (e.g. Signing below -10F (-23C). ¾ Performance Modifications May Impact Your Powertrain Performance modifications may or may not be the root cause of... exact size of the 6.7L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 2 Use the Right Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is too low add one bottle of the 6.7L diesel engine requires DEF. If the carboxylate strength is required to two ...
Warranty Guide 5th Printing
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... Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On-Board...• Synchronizer Assembly System • Thermostat • Exhaust Gas Recirculation • Throttle Body Assembly (MFI) (EGR) System • Transmission Control Module • Exhaust Manifold (TCM) and Solenoids • Exhaust Pipe (Manifold to • Turbocharger Assembly Catalyst) •...
... Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On-Board...• Synchronizer Assembly System • Thermostat • Exhaust Gas Recirculation • Throttle Body Assembly (MFI) (EGR) System • Transmission Control Module • Exhaust Manifold (TCM) and Solenoids • Exhaust Pipe (Manifold to • Turbocharger Assembly Catalyst) •...
Warranty Guide 5th Printing
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...Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches ...8226; Electronic Engine Control Unit (ECU)* • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Exhaust Pipe (Manifold to Catalyst) • Fuel Filler Cap and Neck Restrictor (non-diesel only) •...
...Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches ...8226; Electronic Engine Control Unit (ECU)* • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Exhaust Pipe (Manifold to Catalyst) • Fuel Filler Cap and Neck Restrictor (non-diesel only) •...
Warranty Guide 5th Printing
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... X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger Actuator Assembly... 27 ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS.
... X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger Actuator Assembly... 27 ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS.
Diesel Supplement 3rd Printing
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...can cause severe engine damage. Vehicle speed will need to provide heat transfer, freeze point protection, and corrosion protection using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The required time for the glow plugs to be reset with a selective catalytic reduction (...about coolant additives and coolant change intervals. Introduction The glow plug system is turned on and kept on the use of diesel exhaust fluid (DEF) which must be replenished at certain intervals. Engine and secondary cooling system The cooling system contains an engine cooling loop...
...can cause severe engine damage. Vehicle speed will need to provide heat transfer, freeze point protection, and corrosion protection using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) The required time for the glow plugs to be reset with a selective catalytic reduction (...about coolant additives and coolant change intervals. Introduction The glow plug system is turned on and kept on the use of diesel exhaust fluid (DEF) which must be replenished at certain intervals. Engine and secondary cooling system The cooling system contains an engine cooling loop...
Diesel Supplement 3rd Printing
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.... 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Fuel may ignite if the separator is drained while the engine is running or the vehicle is running, stop the vehicle as soon as safely possible, shut off the engine, then drain the DFCM. See Diesel exhaust fluid in the... Instrument Cluster Water in fuel: During refueling, it . Note: Air will illuminate if the exhaust fluid is possible for water-contaminated diesel fuel to remove water from the fuel. Low/contaminated diesel exhaust fluid: With the key in it is contaminated and/or low. Your vehicle's fuel system is equipped...
.... 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Fuel may ignite if the separator is drained while the engine is running or the vehicle is running, stop the vehicle as soon as safely possible, shut off the engine, then drain the DFCM. See Diesel exhaust fluid in the... Instrument Cluster Water in fuel: During refueling, it . Note: Air will illuminate if the exhaust fluid is possible for water-contaminated diesel fuel to remove water from the fuel. Low/contaminated diesel exhaust fluid: With the key in it is contaminated and/or low. Your vehicle's fuel system is equipped...
Diesel Supplement 3rd Printing
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...information. This is limited or in an idle-only mode, the SCR system may be limiting the vehicle's functions due to low or contaminated diesel exhaust fluid (DEF). Refer to Engine block heater (if equipped) in the Maintenance and Specifications chapter for starting It is -10°F (-23°C) or...the engine starts. Do not increase engine speed until the glow-plug pre-heat indicator 2. engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Do not start the turns off , turn the key to start, then release the key as...
...information. This is limited or in an idle-only mode, the SCR system may be limiting the vehicle's functions due to low or contaminated diesel exhaust fluid (DEF). Refer to Engine block heater (if equipped) in the Maintenance and Specifications chapter for starting It is -10°F (-23°C) or...the engine starts. Do not increase engine speed until the glow-plug pre-heat indicator 2. engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Do not start the turns off , turn the key to start, then release the key as...
Diesel Supplement 3rd Printing
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...partially clogged with a an SCR system which has been formulated for cold temperatures. Do not use a diesel fuel which uses diesel exhaust fluid (DEF) to correct fuel gelling. Your vehicle is installed correctly in cold weather, use alcohol based additives to operate properly. For... best results in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) If you have been using biodiesel, you may form wax crystals which recirculates...
...partially clogged with a an SCR system which has been formulated for cold temperatures. Do not use a diesel fuel which uses diesel exhaust fluid (DEF) to correct fuel gelling. Your vehicle is installed correctly in cold weather, use alcohol based additives to operate properly. For... best results in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) If you have been using biodiesel, you may form wax crystals which recirculates...
Diesel Supplement 3rd Printing
Page 17
...procedure and refer to your vehicle runs out of DEF, it will not resume until DEF is refilled. RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for any jump starting . Normal vehicle operation will enter into an idle-only mode. Contact roadside assistance for...Reduction (SCR) System section in finding a retailer that sells DEF. See the Customer Assistance chapter in the Owner's Guide for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Roadside Emergencies JUMP STARTING YOUR VEHICLE The 6.7 diesel engine can also enter into a speed limited...
...procedure and refer to your vehicle runs out of DEF, it will not resume until DEF is refilled. RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for any jump starting . Normal vehicle operation will enter into an idle-only mode. Contact roadside assistance for...Reduction (SCR) System section in finding a retailer that sells DEF. See the Customer Assistance chapter in the Owner's Guide for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Roadside Emergencies JUMP STARTING YOUR VEHICLE The 6.7 diesel engine can also enter into a speed limited...
Diesel Supplement 3rd Printing
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...chapter of your DEF tank, see this section. 26 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) A message will monitor the amount of fluid available in possible personal injury. WARNING: If you or others. The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to enable proper SCR function. Generally, the ... pressure. Maintenance and Specifications If you must be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is equipped with a fuel filler cap that is designed for your tank.
...chapter of your DEF tank, see this section. 26 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) A message will monitor the amount of fluid available in possible personal injury. WARNING: If you or others. The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to enable proper SCR function. Generally, the ... pressure. Maintenance and Specifications If you must be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is equipped with a fuel filler cap that is designed for your tank.
Diesel Supplement 3rd Printing
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... this occurring a message will appear in the DEF tank nears empty. Maintenance and Specifications DEF warning messages and vehicle operations WARNING: Diesel Exhaust Fluid (DEF) must be refilled when low or replaced when contaminated or the vehicle speed will be able to maintain highway speeds until the DEF...warning messages, see the Message center section in the following actions as the fluid in the message center. 27 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) If the DEF becomes empty or contaminated fluid is depleted. As the DEF level nears empty, the DEF warning symbol ...
... this occurring a message will appear in the DEF tank nears empty. Maintenance and Specifications DEF warning messages and vehicle operations WARNING: Diesel Exhaust Fluid (DEF) must be refilled when low or replaced when contaminated or the vehicle speed will be able to maintain highway speeds until the DEF...warning messages, see the Message center section in the following actions as the fluid in the message center. 27 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) If the DEF becomes empty or contaminated fluid is depleted. As the DEF level nears empty, the DEF warning symbol ...
Diesel Supplement 3rd Printing
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... 200 Miles Engine Idled Soon Exhaust (322 km) after the vehicle Refill exhaust fluid - exhaust (80 km/h) Upon Restart Refill exhaust fluid None fluid tank is empty Exhaust Fluid Empty Speed Limited To 50 MPH Speed is empty Empty Speed Limited to 50 MPH. Fluid Empty reaches the 0 mile (0 km) exhaust fluid range Maintenance and Specifications 29 2012 Diesel (67l) Supplement, 3rd Printing...
... 200 Miles Engine Idled Soon Exhaust (322 km) after the vehicle Refill exhaust fluid - exhaust (80 km/h) Upon Restart Refill exhaust fluid None fluid tank is empty Exhaust Fluid Empty Speed Limited To 50 MPH Speed is empty Empty Speed Limited to 50 MPH. Fluid Empty reaches the 0 mile (0 km) exhaust fluid range Maintenance and Specifications 29 2012 Diesel (67l) Supplement, 3rd Printing...
Diesel Supplement 3rd Printing
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... Instrument Cluster Messages (Optional message center messages shown, base message center messages similar) Customer Distance/Exhaust Fluid Cluster Message Requested Vehicle Actions Level or Action Actions This occurs when the exhaust fluid is empty and: • The vehicle's diesel fuel tank is refueled or, Engine is ...Idled-See Owner's • the engine is shut off for Refill exhaust fluid to idle ONLY Manual Exhaust Fluid Empty 10 minutes or, • the engine is idling with the parking brake engaged for 60 minutes. 30 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Low DEF Warnings...
... Instrument Cluster Messages (Optional message center messages shown, base message center messages similar) Customer Distance/Exhaust Fluid Cluster Message Requested Vehicle Actions Level or Action Actions This occurs when the exhaust fluid is empty and: • The vehicle's diesel fuel tank is refueled or, Engine is ...Idled-See Owner's • the engine is shut off for Refill exhaust fluid to idle ONLY Manual Exhaust Fluid Empty 10 minutes or, • the engine is idling with the parking brake engaged for 60 minutes. 30 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Low DEF Warnings...
Diesel Supplement 3rd Printing
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... your tank either locate another filling station or use a bottle to overfilling. This is not a problem with a bottle, Ford recommends using a nozzle is full. Additionally, if the message center indicates EXHAUST FLUID UNDER 1/2 FULL, you should only add a MAXIMUM of 2 gallons (6.7L) of miles (kilometers) to empty, speed ...OK, do not add DEF. Do not continue to this may prevent filling of your vehicle is not in the message center. 35 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) however, your DEF tank due to a magnetic mechanism in cold climates DEF will appear...
... your tank either locate another filling station or use a bottle to overfilling. This is not a problem with a bottle, Ford recommends using a nozzle is full. Additionally, if the message center indicates EXHAUST FLUID UNDER 1/2 FULL, you should only add a MAXIMUM of 2 gallons (6.7L) of miles (kilometers) to empty, speed ...OK, do not add DEF. Do not continue to this may prevent filling of your vehicle is not in the message center. 35 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) however, your DEF tank due to a magnetic mechanism in cold climates DEF will appear...
Diesel Supplement 3rd Printing
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Maintenance and Specifications Typical Diesel Exhaust Fluid (DEF) Usage The charts below illustrate approximate DEF usage for the given distances traveled under various driving conditions and when using the PTO. Pick-up (3.... driving 8100 miles (13036 km) - 9700 miles (15611 km) Driving style DEF usage Steady highway driving 7300 miles (11748 km) - 8900 miles (14323 km) 37 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Your usage may vary depending on: driving style, trailer towing, loaded vehicle weight, weather, idle time, PTO usage...
Maintenance and Specifications Typical Diesel Exhaust Fluid (DEF) Usage The charts below illustrate approximate DEF usage for the given distances traveled under various driving conditions and when using the PTO. Pick-up (3.... driving 8100 miles (13036 km) - 9700 miles (15611 km) Driving style DEF usage Steady highway driving 7300 miles (11748 km) - 8900 miles (14323 km) 37 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Your usage may vary depending on: driving style, trailer towing, loaded vehicle weight, weather, idle time, PTO usage...
Diesel Supplement 3rd Printing
Page 63
... insulation, do not carry passengers in a manner that permits prolonged skin contact with emissions control systems (including related sensors and the diesel exhaust fluid (DEF) injection system) can stay hot even after only a short period of engine operation and can result in reduced . Failure to... noise. The floor covering and insulation protect occupants of the service engine soon light 63 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Ford recommends against any part of the exhaust system until it and the metal floor of the vehicle. federal law and certain state ...
... insulation, do not carry passengers in a manner that permits prolonged skin contact with emissions control systems (including related sensors and the diesel exhaust fluid (DEF) injection system) can stay hot even after only a short period of engine operation and can result in reduced . Failure to... noise. The floor covering and insulation protect occupants of the service engine soon light 63 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Ford recommends against any part of the exhaust system until it and the metal floor of the vehicle. federal law and certain state ...
Diesel Supplement 3rd Printing
Page 67
... circuit breaker with one of a circuit malfunction, resulting in severe engine damage. 67 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) engine FD-4615 and frame rail... and circuit breakers must always be limiting the vehicle's functions due to low or contaminated diesel exhaust fluid (DEF). Selective catalytic reduction (SCR) system speed limit and Idle-only modes If the vehicle...Refer to your vehicle to the Owner's Guide for a circuit check. MOTORCRAFTா PART NUMBERS Item Ford Part Number Engine oil filter FL-2051 Foam pre-filter FA-1907 * Air filter FA-1902 Fuel ...
... circuit breaker with one of a circuit malfunction, resulting in severe engine damage. 67 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) engine FD-4615 and frame rail... and circuit breakers must always be limiting the vehicle's functions due to low or contaminated diesel exhaust fluid (DEF). Selective catalytic reduction (SCR) system speed limit and Idle-only modes If the vehicle...Refer to your vehicle to the Owner's Guide for a circuit check. MOTORCRAFTா PART NUMBERS Item Ford Part Number Engine oil filter FL-2051 Foam pre-filter FA-1907 * Air filter FA-1902 Fuel ...
Diesel Supplement 3rd Printing
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... quarts (12.4L) •Motorcraft Motor Oil 10W30 Super Duty •Motorcraft Motor Oil 15W40 Super Duty •Motorcraft Motor Oil 5W40 Super Duty •Motorcraft Motor Oil 0W30 Super Duty Motorcraft Diesel Exhaust Fluid VC-3DIL-B (US) CVC-3DIL-B (Canada) / WSS...PRODUCT SPECIFICATIONS AND CAPACITIES Item Motorcraft Specialty Orange Engine Coolant Capacity Ford part name Ford part number / Ford specification or specification VC-3DIL-B (US) CVC-3DIL-B (Canada) / WSS-M97B44-D2 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Engine coolant (...
... quarts (12.4L) •Motorcraft Motor Oil 10W30 Super Duty •Motorcraft Motor Oil 15W40 Super Duty •Motorcraft Motor Oil 5W40 Super Duty •Motorcraft Motor Oil 0W30 Super Duty Motorcraft Diesel Exhaust Fluid VC-3DIL-B (US) CVC-3DIL-B (Canada) / WSS...PRODUCT SPECIFICATIONS AND CAPACITIES Item Motorcraft Specialty Orange Engine Coolant Capacity Ford part name Ford part number / Ford specification or specification VC-3DIL-B (US) CVC-3DIL-B (Canada) / WSS-M97B44-D2 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Engine coolant (...
Diesel Supplement 3rd Printing
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... filter change Change engine oil and filter. 2 interval as indicated Refill diesel exhaust fluid tank. by the message Rotate tires3, inspect tire wear and measure tread center depth. Inspect automatic transmission fluid level. Inspect front axle and U-joints; Inspect steering linkage, ball joints, ... brake. Inspect exhaust system and heat shields. Scheduled Maintenance Guide Normal Scheduled Maintenance 1 At every oil change ; lubricate if equipped with dual rear wheels should rotate the front wheels when specified; rear wheels only if unusual wear is noted. 1 77 2012 Diesel (67l...
... filter change Change engine oil and filter. 2 interval as indicated Refill diesel exhaust fluid tank. by the message Rotate tires3, inspect tire wear and measure tread center depth. Inspect automatic transmission fluid level. Inspect front axle and U-joints; Inspect steering linkage, ball joints, ... brake. Inspect exhaust system and heat shields. Scheduled Maintenance Guide Normal Scheduled Maintenance 1 At every oil change ; lubricate if equipped with dual rear wheels should rotate the front wheels when specified; rear wheels only if unusual wear is noted. 1 77 2012 Diesel (67l...
Diesel Supplement 3rd Printing
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... ...4, 44-45, 68 dipstick ...44 filter, specifications ...67 refill capacities ...68 specifications ...44, 68 Exhaust brake ...14 Exhaust filter ...57-58 Exhaust Fluid ...26 Exhaust system ...26, 57, 62 F Fan, Engine Cooling ...8 Filter fuel ...41 Fuel ...14, 21 ...cap ...25 capacity ...68 dual tank selector switch ...14 filling your vehicle with fuel ...25, 65 filter, specifications ...41, 67 fuel pump shut-off switch ...16 Fuel pump shut-off switch ...16 93 2012...
... ...4, 44-45, 68 dipstick ...44 filter, specifications ...67 refill capacities ...68 specifications ...44, 68 Exhaust brake ...14 Exhaust filter ...57-58 Exhaust Fluid ...26 Exhaust system ...26, 57, 62 F Fan, Engine Cooling ...8 Filter fuel ...41 Fuel ...14, 21 ...cap ...25 capacity ...68 dual tank selector switch ...14 filling your vehicle with fuel ...25, 65 filter, specifications ...41, 67 fuel pump shut-off switch ...16 Fuel pump shut-off switch ...16 93 2012...