Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
Ford 6.7L Power Stroke® Diesel Operating, Maintenance & Care Tips Vehicle Service Oil and Filter1, 2 Fuel Filter Change (both)1 Coolant Check/Change3 6.7L Normal Oil change service intervals should be completed as indicated by the instrument cluster message center Change ...) or 300 hours of the 6.7L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 2 Use the Right Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is refilled. Use the Right Filters Ford Motor Company can only attest to every new tank of engine operation; Operation of engine operation...
Ford 6.7L Power Stroke® Diesel Operating, Maintenance & Care Tips Vehicle Service Oil and Filter1, 2 Fuel Filter Change (both)1 Coolant Check/Change3 6.7L Normal Oil change service intervals should be completed as indicated by the instrument cluster message center Change ...) or 300 hours of the 6.7L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 2 Use the Right Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is refilled. Use the Right Filters Ford Motor Company can only attest to every new tank of engine operation; Operation of engine operation...
Diesel Supplement 5th Printing
Page 3
... thousand miles (kilometers) of : • a frame-mounted diesel fuel conditioner module (DFCM) / primary filter with an electric fuel pump and water drain, • an engine-mounted secondary fuel filter, • a fuel injector for each cylinder (8 total), • a high-pressure fuel pump, • a high-pressure fuel rail for more information. 3 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Vary your...
... thousand miles (kilometers) of : • a frame-mounted diesel fuel conditioner module (DFCM) / primary filter with an electric fuel pump and water drain, • an engine-mounted secondary fuel filter, • a fuel injector for each cylinder (8 total), • a high-pressure fuel pump, • a high-pressure fuel rail for more information. 3 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Vary your...
Diesel Supplement 5th Printing
Page 4
... Ford diesel engines are intended to modify engine performance characteristics. Extending the oil and filter change the engine oil at regular intervals or when indicated by a frame-mounted electric fuel pump located inside the DFCM and provides pressurized fuel to the engine. See Fuel filter.../water separator in the event of : • eight glow plugs (one per cylinder) • the glow plug control module (GPCM) • engine coolant temperature (ECT) sensor • barometric pressure (BARO) sensor • environmental temperature sensor 4 2011 ...
... Ford diesel engines are intended to modify engine performance characteristics. Extending the oil and filter change the engine oil at regular intervals or when indicated by a frame-mounted electric fuel pump located inside the DFCM and provides pressurized fuel to the engine. See Fuel filter.../water separator in the event of : • eight glow plugs (one per cylinder) • the glow plug control module (GPCM) • engine coolant temperature (ECT) sensor • barometric pressure (BARO) sensor • environmental temperature sensor 4 2011 ...
Diesel Supplement 5th Printing
Page 7
... Engine boost gauge: Indicates the amount of manifold air pressure in extensive damage to, or failure of, the fuel injection system. Allowing water to Fuel filter/water separator in the on position, this supplement for the drain procedure. Low/contaminated diesel exhaust fluid: With ...the key in the Maintenance and Specifications chapter of water in it is moving. Refer to stay in the system could result in the engine. 7 2011...
... Engine boost gauge: Indicates the amount of manifold air pressure in extensive damage to, or failure of, the fuel injection system. Allowing water to Fuel filter/water separator in the on position, this supplement for the drain procedure. Low/contaminated diesel exhaust fluid: With ...the key in the Maintenance and Specifications chapter of water in it is moving. Refer to stay in the system could result in the engine. 7 2011...
Diesel Supplement 5th Printing
Page 10
... temperatures. COLD WEATHER OPERATION Changing to the off position. To prolong engine life (especially after a short time, and then will not 10 2011 Diesel (eco) Supplement, 5th Printing USA (fus) STOPPING THE ENGINE Turn the ignition to the off position to reset the system before restarting...shutdown system. Note: The engine idle shutdown idle timer will not start counting down. • The 5 or 15 minute timer can clog the fuel filters. When the engine idle shutdown process has started: • A chime will sound and the message center will display ENGINE TURNS OFF IN 30 (...
... temperatures. COLD WEATHER OPERATION Changing to the off position. To prolong engine life (especially after a short time, and then will not 10 2011 Diesel (eco) Supplement, 5th Printing USA (fus) STOPPING THE ENGINE Turn the ignition to the off position to reset the system before restarting...shutdown system. Note: The engine idle shutdown idle timer will not start counting down. • The 5 or 15 minute timer can clog the fuel filters. When the engine idle shutdown process has started: • A chime will sound and the message center will display ENGINE TURNS OFF IN 30 (...
Diesel Supplement 5th Printing
Page 11
..., clear all the snow and/or ice away from entering the fuel system and stalling the engine. Do not use a diesel fuel which recirculates fuel from freezing. 11 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Ensure the foam filter is also equipped with a diesel fuel conditioner module (DFCM) which has been formulated for cleaning the...
..., clear all the snow and/or ice away from entering the fuel system and stalling the engine. Do not use a diesel fuel which recirculates fuel from freezing. 11 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Ensure the foam filter is also equipped with a diesel fuel conditioner module (DFCM) which has been formulated for cleaning the...
Diesel Supplement 5th Printing
Page 20
... 8. Secondary cooling system coolant reservoir 11. Windshield washer fluid reservoir 20 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Engine oil fill 9. Air filter restriction gauge 13. Brake fluid reservoir 4. Batteries 6. Engine-mounted fuel filter assembly 10. Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT F-Super Duty 13 5 1 2 3 4 12 11 10 9 8 7 6 5 1. Engine oil dipstick 2. Air...
... 8. Secondary cooling system coolant reservoir 11. Windshield washer fluid reservoir 20 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Engine oil fill 9. Air filter restriction gauge 13. Brake fluid reservoir 4. Batteries 6. Engine-mounted fuel filter assembly 10. Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT F-Super Duty 13 5 1 2 3 4 12 11 10 9 8 7 6 5 1. Engine oil dipstick 2. Air...
Diesel Supplement 5th Printing
Page 23
...and engine performance problems. 23 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Ask the service station attendant to the Special operating conditions section under the Schedule Maintenance chapter for fuels with greater than 20% can damage fuel system seals and plastics and ...steel parts. Look for a label on biodiesel. Biodiesel fuels degrade more than 20% may need to diesel fuel. Note: Degraded or oxidized biodiesel can also cause fuel filter restrictions that has been converted from renewable fuel sources, including vegetable oil, animal fat and cooking oil...
...and engine performance problems. 23 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Ask the service station attendant to the Special operating conditions section under the Schedule Maintenance chapter for fuels with greater than 20% can damage fuel system seals and plastics and ...steel parts. Look for a label on biodiesel. Biodiesel fuels degrade more than 20% may need to diesel fuel. Note: Degraded or oxidized biodiesel can also cause fuel filter restrictions that has been converted from renewable fuel sources, including vegetable oil, animal fat and cooking oil...
Diesel Supplement 5th Printing
Page 25
...fuel system (during fuel filter change or if you must not be purchased from a 11⁄8 fuel dispensing nozzle. Fuel filler cap Your fuel tank filler cap has an indexed design with a fuel filler cap that suddenly becomes noisy or operates poorly after a fuel fill could be deposited in the fuel... be void for your vehicle: 1. Maintenance and Specifications If air is allowed to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. 25 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Care should correct itself in a ...
...fuel system (during fuel filter change or if you must not be purchased from a 11⁄8 fuel dispensing nozzle. Fuel filler cap Your fuel tank filler cap has an indexed design with a fuel filler cap that suddenly becomes noisy or operates poorly after a fuel fill could be deposited in the fuel... be void for your vehicle: 1. Maintenance and Specifications If air is allowed to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. 25 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Care should correct itself in a ...
Diesel Supplement 5th Printing
Page 37
...10139 km) - 7900 miles (12714 km) Driving style DEF usage Steady highway driving 7800 miles (12553 km) - 9300 miles (14967 km) FUEL FILTER/WATER SEPARATOR Diesel Fuel Conditioner Module (DFCM) The vehicle is equipped with PTO) PTO usage DEF usage < - - - PTO usage - Maintenance and Specifications Pick-... 1700 miles 4700 miles (2736 km) - (7564 km) - 4700 miles 7800 miles (7564 km) (12553 km) Chassis cab (with a diesel fuel conditioning module (DFCM) located on the frame-rail under the driver-side floorboard near the transmission 37 2011 Diesel (eco) Supplement, 5th Printing USA (fus)
...10139 km) - 7900 miles (12714 km) Driving style DEF usage Steady highway driving 7800 miles (12553 km) - 9300 miles (14967 km) FUEL FILTER/WATER SEPARATOR Diesel Fuel Conditioner Module (DFCM) The vehicle is equipped with PTO) PTO usage DEF usage < - - - PTO usage - Maintenance and Specifications Pick-... 1700 miles 4700 miles (2736 km) - (7564 km) - 4700 miles 7800 miles (7564 km) (12553 km) Chassis cab (with a diesel fuel conditioning module (DFCM) located on the frame-rail under the driver-side floorboard near the transmission 37 2011 Diesel (eco) Supplement, 5th Printing USA (fus)
Diesel Supplement 5th Printing
Page 39
... of the driver's side of the engine and the second filter, inside the DFCM, is equipped with two fuel filters; failing to do not meet or exceed Ford specifications. If it disappears and does not re-appear after fueling, see below 32°F (0°C): If this message appears...the maintenance schedule interval. • If replacement of the fuel filter does not remedy the low fuel pressure message during normal operation as listed in Maintenance product specifications and capacities section in this supplement for more information. 39 2011 Diesel (eco) Supplement, 5th Printing USA (fus) ...
... of the driver's side of the engine and the second filter, inside the DFCM, is equipped with two fuel filters; failing to do not meet or exceed Ford specifications. If it disappears and does not re-appear after fueling, see below 32°F (0°C): If this message appears...the maintenance schedule interval. • If replacement of the fuel filter does not remedy the low fuel pressure message during normal operation as listed in Maintenance product specifications and capacities section in this supplement for more information. 39 2011 Diesel (eco) Supplement, 5th Printing USA (fus) ...
Diesel Supplement 5th Printing
Page 40
... tabs and replace the seal on the amount seal swelling, removal of the filter bowl may be purged of air after DFCM and engine mounted fuel filter replacement following. 40 2011 Diesel (eco) Supplement, 5th Printing USA (fus) DFCM filter The DFCM filter is not installed in the lower portion of the housing by turning it...
... tabs and replace the seal on the amount seal swelling, removal of the filter bowl may be purged of air after DFCM and engine mounted fuel filter replacement following. 40 2011 Diesel (eco) Supplement, 5th Printing USA (fus) DFCM filter The DFCM filter is not installed in the lower portion of the housing by turning it...
Diesel Supplement 5th Printing
Page 41
Maintenance and Specifications Removal - Engine-mounted fuel filter The engine-mounted fuel filter is snug in the bracket. 41 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Installation - Install the new filter into the filter bracket. The filter has two locking tabs: one on the bottom and one on the side approximately 180° from the bracket and discard...
Maintenance and Specifications Removal - Engine-mounted fuel filter The engine-mounted fuel filter is snug in the bracket. 41 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Installation - Install the new filter into the filter bracket. The filter has two locking tabs: one on the bottom and one on the side approximately 180° from the bracket and discard...
Diesel Supplement 5th Printing
Page 42
... system through the filter bowl seal or drain. Have engine at normal operating temperature (at least 20 minutes after DFCM and engine mounted fuel filter replacement Turn the ignition key to the oil pan. 4. Read oil level on for the actual engine oil level. 42 2011 Diesel (eco) Supplement..., 5th Printing USA (fus) Using a fuel which has more than the service interval specifies. ...
... system through the filter bowl seal or drain. Have engine at normal operating temperature (at least 20 minutes after DFCM and engine mounted fuel filter replacement Turn the ignition key to the oil pan. 4. Read oil level on for the actual engine oil level. 42 2011 Diesel (eco) Supplement..., 5th Printing USA (fus) Using a fuel which has more than the service interval specifies. ...
Diesel Supplement 5th Printing
Page 61
...check engine oil level. • wrong fuel or oil viscosity for larger heavy duty trucks. This is normal and should stop , you may notice that the fuel nozzle may have to the flow rates...2011 Diesel (eco) Supplement, 5th Printing USA (fus) FUELING WARNING: Do not use starting , rough idling, excessive exhaust smoke, a decrease in engine performance or excess fuel consumption, perform the following checks: • a plugged or disconnected air inlet system or engine air filter element. • water in the fuel filter/water separator. • a clogged fuel filter. • contaminated fuel...
...check engine oil level. • wrong fuel or oil viscosity for larger heavy duty trucks. This is normal and should stop , you may notice that the fuel nozzle may have to the flow rates...2011 Diesel (eco) Supplement, 5th Printing USA (fus) FUELING WARNING: Do not use starting , rough idling, excessive exhaust smoke, a decrease in engine performance or excess fuel consumption, perform the following checks: • a plugged or disconnected air inlet system or engine air filter element. • water in the fuel filter/water separator. • a clogged fuel filter. • contaminated fuel...
Diesel Supplement 5th Printing
Page 64
.... MOTORCRAFTா PART NUMBERS Item Ford Part Number Engine oil filter FL-2051 Foam pre-filter FA-1907 * Air filter FA-1902 Fuel filter kit (2 included - engine FD-4615 and frame rail mounted ) Battery (2 Required) BXT-65-750 * Always use the correct air filter may result in an idle-only ...3041; air filter or an equivalent replacement part. Failure to low or contaminated diesel exhaust fluid (DEF). Maintenance and Specifications Selective catalytic reduction (SCR) system speed limit and Idle-only modes If the vehicle's speed is limited or in severe engine damage. 64 2011 Diesel (...
.... MOTORCRAFTா PART NUMBERS Item Ford Part Number Engine oil filter FL-2051 Foam pre-filter FA-1907 * Air filter FA-1902 Fuel filter kit (2 included - engine FD-4615 and frame rail mounted ) Battery (2 Required) BXT-65-750 * Always use the correct air filter may result in an idle-only ...3041; air filter or an equivalent replacement part. Failure to low or contaminated diesel exhaust fluid (DEF). Maintenance and Specifications Selective catalytic reduction (SCR) system speed limit and Idle-only modes If the vehicle's speed is limited or in severe engine damage. 64 2011 Diesel (...
Diesel Supplement 5th Printing
Page 71
...and one year or 10,000 miles [16,000 km]) ❑ Special operating conditions: Consult specific operating condition recommendations Maximum fuel filter change interval ❑ Normal schedule: As indicated by the message center (whichever comes first) ❑ Special operating conditions: ...you details. Genuine Ford and Motorcraftா replacement parts Dealerships stock Ford and Motorcraft branded replacement parts. These parts meet or exceed Ford Motor Company's specifications, and we stand behind them become certified. see appropriate schedule 71 2011 Diesel (eco) ...
...and one year or 10,000 miles [16,000 km]) ❑ Special operating conditions: Consult specific operating condition recommendations Maximum fuel filter change interval ❑ Normal schedule: As indicated by the message center (whichever comes first) ❑ Special operating conditions: ...you details. Genuine Ford and Motorcraftா replacement parts Dealerships stock Ford and Motorcraft branded replacement parts. These parts meet or exceed Ford Motor Company's specifications, and we stand behind them become certified. see appropriate schedule 71 2011 Diesel (eco) ...
Diesel Supplement 5th Printing
Page 72
...with dual rear wheels, retighten the wheel lug nuts to Wheel lug nut torque specifications in this chapter Check every month Engine air filter restriction gauge Engine oil level Fuel filter/water separator; clean if necessary Body and door drain holes; Scheduled Maintenance Guide Coolant change interval Initial change - clean if necessary ... the Maintenance and Specifications chapter Special operating conditions: See Special operating conditions later in your Owner's Guide for the proper lug nut torque specification 2011 Diesel (eco) Supplement, 5th Printing USA (fus)
...with dual rear wheels, retighten the wheel lug nuts to Wheel lug nut torque specifications in this chapter Check every month Engine air filter restriction gauge Engine oil level Fuel filter/water separator; clean if necessary Body and door drain holes; Scheduled Maintenance Guide Coolant change interval Initial change - clean if necessary ... the Maintenance and Specifications chapter Special operating conditions: See Special operating conditions later in your Owner's Guide for the proper lug nut torque specification 2011 Diesel (eco) Supplement, 5th Printing USA (fus)
Diesel Supplement 5th Printing
Page 77
... (Dana axles only; refer to Special operating conditions)3 Change engine coolant and secondary coolant4 77 2011 Diesel (eco) Supplement, 5th Printing USA (fus) perform the 22,500 mile (36,000 km) fuel filter replacement. Example #2: The OIL CHANGE REQUIRED message has not come on at the specified time/... indicates service is due. Scheduled Maintenance Guide Perform the services noted in the following table at 19,751 miles (31,786 km); perform the fuel filter replacement. (i.e., Intelligent Oil Life Monitor™ was reset at 15,000 miles [24,000 km].) Every 15,000 miles (24,000 km...
... (Dana axles only; refer to Special operating conditions)3 Change engine coolant and secondary coolant4 77 2011 Diesel (eco) Supplement, 5th Printing USA (fus) perform the 22,500 mile (36,000 km) fuel filter replacement. Example #2: The OIL CHANGE REQUIRED message has not come on at the specified time/... indicates service is due. Scheduled Maintenance Guide Perform the services noted in the following table at 19,751 miles (31,786 km); perform the fuel filter replacement. (i.e., Intelligent Oil Life Monitor™ was reset at 15,000 miles [24,000 km].) Every 15,000 miles (24,000 km...
Diesel Supplement 5th Printing
Page 82
... in the scheduled maintenance chart Every 15,000 miles (24,000 km), - and frame-mounted fuel filters 6 months, 600 engine hours or as indicated by message center Every 15,000 miles (24,... at 19,751 miles (31,786 km); perform the 22,500 mile (36,000 km) fuel filter replacement. add engine coolant additive, if required Every 60,000 miles (96,000 km) or ...frequently. Inspect concentration (freeze-point protection) and 800 engine hours additive strength (corrosion inhibitor); perform the fuel filter replacement. (i.e., Intelligent Oil Life Monitor™ was reset at 15,000 miles [24,000 km].) ...
... in the scheduled maintenance chart Every 15,000 miles (24,000 km), - and frame-mounted fuel filters 6 months, 600 engine hours or as indicated by message center Every 15,000 miles (24,... at 19,751 miles (31,786 km); perform the 22,500 mile (36,000 km) fuel filter replacement. add engine coolant additive, if required Every 60,000 miles (96,000 km) or ...frequently. Inspect concentration (freeze-point protection) and 800 engine hours additive strength (corrosion inhibitor); perform the fuel filter replacement. (i.e., Intelligent Oil Life Monitor™ was reset at 15,000 miles [24,000 km].) ...