Warranty Guide 6th Printing
Page 26
...; Cold Start Enrichment System Module (diesel only) • Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel only) • Diesel Exhaust Fluid System • Malfunction Indicator Lamp • Diesel Particulate Filter (MIL)/On-Board Diagnostic • Electronic Ignition System (OBD) System (diesel only) • PCV system and...
...; Cold Start Enrichment System Module (diesel only) • Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel only) • Diesel Exhaust Fluid System • Malfunction Indicator Lamp • Diesel Particulate Filter (MIL)/On-Board Diagnostic • Electronic Ignition System (OBD) System (diesel only) • PCV system and...
Warranty Guide 6th Printing
Page 32
...Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches ...8226; Electronic Engine Control Unit (ECU)* • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Heat Control Valve • Exhaust Manifold • Exhaust Pipe (Manifold to Catalyst) • Fuel Filler Cap and Neck Restrictor (non-diesel ...
...Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches ...8226; Electronic Engine Control Unit (ECU)* • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Heat Control Valve • Exhaust Manifold • Exhaust Pipe (Manifold to Catalyst) • Fuel Filler Cap and Neck Restrictor (non-diesel ...
Warranty Guide 6th Printing
Page 33
COVERAGE FOR 2011 MODEL VEHICLES (GVWR OF 14,000 LBS....X X X X X X X X X X X X X Part Name X X X X X X X X X X X X X X X X X X X X X X X X X X ABS Module X(1) X Catalytic Converter Exhaust Convertor Intermediate Pipe Diesel Particulate Filter X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(4) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(2) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Diesel Exhaust Fluid Tank Assembly Cam Timing Assembly Variable Camshaft...
COVERAGE FOR 2011 MODEL VEHICLES (GVWR OF 14,000 LBS....X X X X X X X X X X X X X Part Name X X X X X X X X X X X X X X X X X X X X X X X X X X ABS Module X(1) X Catalytic Converter Exhaust Convertor Intermediate Pipe Diesel Particulate Filter X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(4) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(2) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Diesel Exhaust Fluid Tank Assembly Cam Timing Assembly Variable Camshaft...
Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...The level of the 6.7L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 2 Use the Right Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is critical for reliable engine operation. Refer to Start" lamp has turned off, before the cooling system must not exceed 20...system strength (carboxylates) should be used during any coolant system leaks or lack of the 6.7L diesel engine requires DEF. If a non-Ford product (e.g. Ford 6.7L Power Stroke® Diesel Operating, Maintenance & Care Tips Vehicle Service Oil and Filter1, 2 Fuel Filter Change (both)1 Coolant ...
...The level of the 6.7L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 2 Use the Right Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is critical for reliable engine operation. Refer to Start" lamp has turned off, before the cooling system must not exceed 20...system strength (carboxylates) should be used during any coolant system leaks or lack of the 6.7L diesel engine requires DEF. If a non-Ford product (e.g. Ford 6.7L Power Stroke® Diesel Operating, Maintenance & Care Tips Vehicle Service Oil and Filter1, 2 Fuel Filter Change (both)1 Coolant ...
Diesel Supplement 5th Printing
Page 5
...using accelerator pedal. 5 2011 Diesel (eco) Supplement, 5th Printing USA (fus) These two factors may cause the additives in the coolant to "wear out" in the vehicle entering an idle-only mode. Refer to help reduce emission levels of oxides of diesel exhaust fluid (DEF) which must ... the coolant temperature, barometric pressure and environmental temperature increase. The coolant serves three primary purposes: to cool the transmission, exhaust gas recirculation (EGR), charge air and fuel. The GPCM energizes the glow plugs immediately after reaching desired speed using additives.
...using accelerator pedal. 5 2011 Diesel (eco) Supplement, 5th Printing USA (fus) These two factors may cause the additives in the coolant to "wear out" in the vehicle entering an idle-only mode. Refer to help reduce emission levels of oxides of diesel exhaust fluid (DEF) which must ... the coolant temperature, barometric pressure and environmental temperature increase. The coolant serves three primary purposes: to cool the transmission, exhaust gas recirculation (EGR), charge air and fuel. The GPCM energizes the glow plugs immediately after reaching desired speed using additives.
Diesel Supplement 5th Printing
Page 7
..., or failure of manifold air pressure in fuel light will illuminate when the DFCM has a significant quantity of this light will illuminate if the exhaust fluid is contaminated and/or low. GAUGES Engine boost gauge: Indicates the amount of , the fuel injection system. Instrument Cluster Water in the Maintenance and...supplement for water-contaminated diesel fuel to remove water from the fuel. The engine will enter into your tank. The water in the engine. 7 2011 Diesel (eco) Supplement, 5th Printing USA (fus) See Diesel exhaust fluid in fuel: During refueling, it .
..., or failure of manifold air pressure in fuel light will illuminate when the DFCM has a significant quantity of this light will illuminate if the exhaust fluid is contaminated and/or low. GAUGES Engine boost gauge: Indicates the amount of , the fuel injection system. Instrument Cluster Water in the Maintenance and...supplement for water-contaminated diesel fuel to remove water from the fuel. The engine will enter into your tank. The water in the engine. 7 2011 Diesel (eco) Supplement, 5th Printing USA (fus) See Diesel exhaust fluid in fuel: During refueling, it .
Diesel Supplement 5th Printing
Page 9
...key to start . WARNING: Do not use Motorcraft cetane improvers or non alcohol-based cetane improvers from a reputable manufacturer. Such fluid could cause immediate explosive damage to protect the engine. Turn the key to on for more information. Refer to start , then release the...pressure gauge indicates normal pressure. 9 2011 Diesel (eco) Supplement, 5th Printing USA (fus) After the engine starts, allow it to idle for starting fluid, such as starter damage may be reset by turning the key to low or contaminated diesel exhaust fluid (DEF). When operating in the ...
...key to start . WARNING: Do not use Motorcraft cetane improvers or non alcohol-based cetane improvers from a reputable manufacturer. Such fluid could cause immediate explosive damage to protect the engine. Turn the key to on for more information. Refer to start , then release the...pressure gauge indicates normal pressure. 9 2011 Diesel (eco) Supplement, 5th Printing USA (fus) After the engine starts, allow it to idle for starting fluid, such as starter damage may be reset by turning the key to low or contaminated diesel exhaust fluid (DEF). When operating in the ...
Diesel Supplement 5th Printing
Page 11
...output. Driving restart, the fuel filter(s) may become plugged. Your vehicle is equipped with a diesel fuel conditioner module (DFCM) which uses diesel exhaust fluid (DEF) to the DEF tank. If this occurs, the engine may need to help prevent fuel filter clogging. Remove any snow or ice...significant reduction in the Maintenance and Specifications chapter. At the earliest opportunity, clear all the snow and/or ice away from freezing. 11 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Remove the air cleaner cover and the pleated paper filter, leaving the foam filter ...
...output. Driving restart, the fuel filter(s) may become plugged. Your vehicle is equipped with a diesel fuel conditioner module (DFCM) which uses diesel exhaust fluid (DEF) to the DEF tank. If this occurs, the engine may need to help prevent fuel filter clogging. Remove any snow or ice...significant reduction in the Maintenance and Specifications chapter. At the earliest opportunity, clear all the snow and/or ice away from freezing. 11 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Remove the air cleaner cover and the pleated paper filter, leaving the foam filter ...
Diesel Supplement 5th Printing
Page 17
... finding a retailer that sells DEF. Use the primary battery (battery located on the passenger side) for more information. 17 2011 Diesel (eco) Supplement, 5th Printing USA (fus) RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for help in the Maintenance and Specifications chapter for any jump starting procedure and refer...
... finding a retailer that sells DEF. Use the primary battery (battery located on the passenger side) for more information. 17 2011 Diesel (eco) Supplement, 5th Printing USA (fus) RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for help in the Maintenance and Specifications chapter for any jump starting procedure and refer...
Diesel Supplement 5th Printing
Page 26
The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to disengage in a collision, which may result in ... functions. For instructions on refilling your tank. See Message center in the Instrument Cluster chapter of fluid available in the message center will require the refilling of the diesel engine. Importance of acceleration, ... emission levels of oxides of nitrogen from the exhaust of the DEF tank more information. Generally, the DEF tank should refill your DEF tank, see this section. 26 2011 Diesel (eco) Supplement, 5th Printing USA (fus...
The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to disengage in a collision, which may result in ... functions. For instructions on refilling your tank. See Message center in the Instrument Cluster chapter of fluid available in the message center will require the refilling of the diesel engine. Importance of acceleration, ... emission levels of oxides of nitrogen from the exhaust of the DEF tank more information. Generally, the DEF tank should refill your DEF tank, see this section. 26 2011 Diesel (eco) Supplement, 5th Printing USA (fus...
Diesel Supplement 5th Printing
Page 27
...to the tank to exit the idle-only condition, but the vehicle will not be able to maintain highway speeds until DEF is refilled. 27 2011 Diesel (eco) Supplement, 5th Printing USA (fus) In these conditions, drive with the messages starting at 300 miles (483 km) remaining ...amount of miles (kilometers) to empty, speed will result in the following actions as the fluid in the DEF tank nears empty. Maintenance and Specifications DEF warning messages and vehicle operations WARNING: Diesel Exhaust Fluid (DEF) must be refilled when low or replaced when contaminated or the vehicle speed will ...
...to the tank to exit the idle-only condition, but the vehicle will not be able to maintain highway speeds until DEF is refilled. 27 2011 Diesel (eco) Supplement, 5th Printing USA (fus) In these conditions, drive with the messages starting at 300 miles (483 km) remaining ...amount of miles (kilometers) to empty, speed will result in the following actions as the fluid in the DEF tank nears empty. Maintenance and Specifications DEF warning messages and vehicle operations WARNING: Diesel Exhaust Fluid (DEF) must be refilled when low or replaced when contaminated or the vehicle speed will ...
Diesel Supplement 5th Printing
Page 29
... (483 km) In 99 Miles (159 km) Speed Limited to Refill exhaust fluid None 99 Miles (159 km) 55 MPH (89 km/h) Exhaust Fluid Empty Speed Limited to 55 MPH (89 km/h) 0 Miles (0 km) Max Upon Restart Refill exhaust fluid None Exhaust Fluid Empty Maintenance and Specifications 29 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Low DEF Warnings...
... (483 km) In 99 Miles (159 km) Speed Limited to Refill exhaust fluid None 99 Miles (159 km) 55 MPH (89 km/h) Exhaust Fluid Empty Speed Limited to 55 MPH (89 km/h) 0 Miles (0 km) Max Upon Restart Refill exhaust fluid None Exhaust Fluid Empty Maintenance and Specifications 29 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Low DEF Warnings...
Diesel Supplement 5th Printing
Page 30
...Customer Requested Cluster Message Vehicle Actions or Action Actions Speed Limited To 55 MPH (89 km/h) S peed is limited to Restart Refill exhaust fluid Exhaust Fluid 55 MPH. (89 km/h) empty In 200 Miles (322 km) Speed Limited to after vehicle reaches 50 MPH (80 km/h) Refill... exhaust fluid On vehicle restart, speed 0 mile (0 km) DEF Exhaust Fluid is limited to idle ONLY Owner's Manual Refill exhaust fluid Diesel Tank Fill (No action taken until 50 MPH (80 km/h) vehicle is refueled) 30 2011 Diesel (eco) Supplement, 5th Printing USA (fus) ...
...Customer Requested Cluster Message Vehicle Actions or Action Actions Speed Limited To 55 MPH (89 km/h) S peed is limited to Restart Refill exhaust fluid Exhaust Fluid 55 MPH. (89 km/h) empty In 200 Miles (322 km) Speed Limited to after vehicle reaches 50 MPH (80 km/h) Refill... exhaust fluid On vehicle restart, speed 0 mile (0 km) DEF Exhaust Fluid is limited to idle ONLY Owner's Manual Refill exhaust fluid Diesel Tank Fill (No action taken until 50 MPH (80 km/h) vehicle is refueled) 30 2011 Diesel (eco) Supplement, 5th Printing USA (fus) ...
Diesel Supplement 5th Printing
Page 35
...the message center indicates EXHAUST FLUID UNDER 1/2 FULL, you should only add a MAXIMUM of 2 gallons (6.7L) of the DEF. Continued driving without replacing contaminated DEF will appear in the message center. DEF guidelines and information • Use only DEF that has spilled with a bottle, Ford recommends using Motorcraft... fuel tank. • Do not overfill the DEF tank. • Do not re-use warm water and a sponge. 35 2011 Diesel (eco) Supplement, 5th Printing USA (fus) This will only occur upon restart. To service a contaminated SCR system, see your authorized dealer...
...the message center indicates EXHAUST FLUID UNDER 1/2 FULL, you should only add a MAXIMUM of 2 gallons (6.7L) of the DEF. Continued driving without replacing contaminated DEF will appear in the message center. DEF guidelines and information • Use only DEF that has spilled with a bottle, Ford recommends using Motorcraft... fuel tank. • Do not overfill the DEF tank. • Do not re-use warm water and a sponge. 35 2011 Diesel (eco) Supplement, 5th Printing USA (fus) This will only occur upon restart. To service a contaminated SCR system, see your authorized dealer...
Diesel Supplement 5th Printing
Page 36
Typical Diesel Exhaust Fluid (DEF) Usage The charts below 12°F (-11°C). • Do not store DEF bottle in vehicle. Maintenance and Specifications • Store DEF out of ... driving 9600 miles (15450 km) - 10000 miles (16093 km) + Driving style DEF usage Steady highway driving 8100 miles (13036 km) - 9700 miles (15611 km) 36 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Refill DEF in a well ventilated area. If it leaks it could cause damage to interior components or release...
Typical Diesel Exhaust Fluid (DEF) Usage The charts below 12°F (-11°C). • Do not store DEF bottle in vehicle. Maintenance and Specifications • Store DEF out of ... driving 9600 miles (15450 km) - 10000 miles (16093 km) + Driving style DEF usage Steady highway driving 8100 miles (13036 km) - 9700 miles (15611 km) 36 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Refill DEF in a well ventilated area. If it leaks it could cause damage to interior components or release...
Diesel Supplement 5th Printing
Page 60
Failure to complete chassis cabs over 10,000 lbs. (4,536 kg) GVWR (Gross Vehicle Weight Rating). The... Agency may presume to constitute tampering are applicable to follow these instructions may result in this supplement. 60 2011 Diesel (eco) Supplement, 5th Printing USA (fus) On vehicles with the metal floor. engine power and...over 10,000 lbs. (4,536 kg) GVWR. Tampering with emissions control systems (including related sensors and the diesel exhaust fluid (DEF) injection system) can result in a manner that permits prolonged skin contact with no original equipment floor covering ...
Failure to complete chassis cabs over 10,000 lbs. (4,536 kg) GVWR (Gross Vehicle Weight Rating). The... Agency may presume to constitute tampering are applicable to follow these instructions may result in this supplement. 60 2011 Diesel (eco) Supplement, 5th Printing USA (fus) On vehicles with the metal floor. engine power and...over 10,000 lbs. (4,536 kg) GVWR. Tampering with emissions control systems (including related sensors and the diesel exhaust fluid (DEF) injection system) can result in a manner that permits prolonged skin contact with no original equipment floor covering ...
Diesel Supplement 5th Printing
Page 64
... damage. 64 2011 Diesel (eco) Supplement, 5th Printing USA (fus) engine FD-4615 and frame rail mounted ) Battery (2 Required) BXT-65-750 * Always use the correct air filter may be limiting the vehicle's functions due to low or contaminated diesel exhaust fluid (DEF). Check the DEF. MOTORCRAFTா PART NUMBERS Item Ford Part Number...
... damage. 64 2011 Diesel (eco) Supplement, 5th Printing USA (fus) engine FD-4615 and frame rail mounted ) Battery (2 Required) BXT-65-750 * Always use the correct air filter may be limiting the vehicle's functions due to low or contaminated diesel exhaust fluid (DEF). Check the DEF. MOTORCRAFTா PART NUMBERS Item Ford Part Number...
Diesel Supplement 5th Printing
Page 66
... change) 13.0 quarts (12.4L) 2011 Diesel (eco) Supplement, 5th Printing USA (fus) •Motorcraft Motor Oil 10W30 Super Duty •Motorcraft Motor Oil 15W40 Super Duty •Motorcraft Motor Oil 5W40 Super Duty •Motorcraft Motor Oil 0W30 Super Duty Motorcraft Diesel Exhaust Fluid PM-27-G / WSS-M99C130-A Ford part number / Ford specification or specification •XO...
... change) 13.0 quarts (12.4L) 2011 Diesel (eco) Supplement, 5th Printing USA (fus) •Motorcraft Motor Oil 10W30 Super Duty •Motorcraft Motor Oil 15W40 Super Duty •Motorcraft Motor Oil 5W40 Super Duty •Motorcraft Motor Oil 0W30 Super Duty Motorcraft Diesel Exhaust Fluid PM-27-G / WSS-M99C130-A Ford part number / Ford specification or specification •XO...
Diesel Supplement 5th Printing
Page 75
... Cluster chapter of the Owner's Guide Scheduled Maintenance Guide 75 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Oil Change Service Interval* 1 2 3 4 5 6 7 8 9 10 Change engine oil and filter Refill diesel exhaust fluid tank Rotate tires, inspect tire wear and measure tread depth... axle U-joints (4WD vehicles) Perform multi-point inspection (recommended Inspect automatic transmission fluid level Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake Inspect exhaust system and heat shields Oil change service intervals should be completed as indicated by...
... Cluster chapter of the Owner's Guide Scheduled Maintenance Guide 75 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Oil Change Service Interval* 1 2 3 4 5 6 7 8 9 10 Change engine oil and filter Refill diesel exhaust fluid tank Rotate tires, inspect tire wear and measure tread depth... axle U-joints (4WD vehicles) Perform multi-point inspection (recommended Inspect automatic transmission fluid level Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake Inspect exhaust system and heat shields Oil change service intervals should be completed as indicated by...
Diesel Supplement 5th Printing
Page 76
..., front axle U-joints (4WD vehicles) Perform multi-point inspection (recommended Inspect automatic transmission fluid level Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake Inspect exhaust system and heat shields Oil change service intervals should be completed as indicated by the message...chapter of the Owner's Guide 76 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Scheduled Maintenance Guide Oil Change Service Interval* 11 12 13 14 15 16 17 18 19 20 Change engine oil and filter Refill diesel exhaust fluid tank Rotate tires, inspect tire ...
..., front axle U-joints (4WD vehicles) Perform multi-point inspection (recommended Inspect automatic transmission fluid level Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake Inspect exhaust system and heat shields Oil change service intervals should be completed as indicated by the message...chapter of the Owner's Guide 76 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Scheduled Maintenance Guide Oil Change Service Interval* 11 12 13 14 15 16 17 18 19 20 Change engine oil and filter Refill diesel exhaust fluid tank Rotate tires, inspect tire ...