Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
... Customer Name __ _____ Vehicle Identification Number (VIN) _____ Dealership Representative Customer Signature Effective 01-20-10, Version 5 Ford 6.7L Power Stroke® Diesel Operating, Maintenance & Care Tips Vehicle Service Oil and Filter1, 2 Fuel Filter Change (both)1 Coolant Check/Change3 6.7L Normal Oil change service intervals should be completed as indicated by the...
... Customer Name __ _____ Vehicle Identification Number (VIN) _____ Dealership Representative Customer Signature Effective 01-20-10, Version 5 Ford 6.7L Power Stroke® Diesel Operating, Maintenance & Care Tips Vehicle Service Oil and Filter1, 2 Fuel Filter Change (both)1 Coolant Check/Change3 6.7L Normal Oil change service intervals should be completed as indicated by the...
Diesel Supplement 5th Printing
Page 3
...fuel filter, • a fuel injector for each cylinder bank (2 total) and • numerous high-pressure pipes from the high-pressure pump to the rails, and rails to the injectors. Introduction WARNINGS Throughout this supplement for each cylinder (8 total), • a high-pressure fuel pump, • a high-pressure fuel rail for more information. 3 2011...(800 km) before towing a trailer. The engine mounted filter filters finer impurities from the fuel. The engine-mounted fuel filter and the DFCM filter should be especially careful to drive continuously at the recommended ...
...fuel filter, • a fuel injector for each cylinder bank (2 total) and • numerous high-pressure pipes from the high-pressure pump to the rails, and rails to the injectors. Introduction WARNINGS Throughout this supplement for each cylinder (8 total), • a high-pressure fuel pump, • a high-pressure fuel rail for more information. 3 2011...(800 km) before towing a trailer. The engine mounted filter filters finer impurities from the fuel. The engine-mounted fuel filter and the DFCM filter should be especially careful to drive continuously at the recommended ...
Diesel Supplement 5th Printing
Page 4
...8226; environmental temperature sensor 4 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Extending the oil and filter change the engine oil at regular intervals or when indicated by a frame-mounted electric fuel pump located inside the DFCM and provides pressurized fuel to the engine. These ...The DFCM should be drained at the recommended service intervals to maintain oil viscosity. See Fuel filter/water separator in the Maintenance and Specifications chapter. Engine protection mode Ford diesel engines are intended to Engine oil in the Maintenance and Specifications chapter.
...8226; environmental temperature sensor 4 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Extending the oil and filter change the engine oil at regular intervals or when indicated by a frame-mounted electric fuel pump located inside the DFCM and provides pressurized fuel to the engine. These ...The DFCM should be drained at the recommended service intervals to maintain oil viscosity. See Fuel filter/water separator in the Maintenance and Specifications chapter. Engine protection mode Ford diesel engines are intended to Engine oil in the Maintenance and Specifications chapter.
Diesel Supplement 5th Printing
Page 7
... system is running or the vehicle is equipped with a fuel filter/water separator to be pumped into your tank. Your vehicle's fuel system is moving. If the light illuminates when the engine is running . The water in the engine. 7 2011 Diesel (eco) Supplement, 5th Printing USA (fus) The...: Air will illuminate if the exhaust fluid is possible for water-contaminated diesel fuel to remove water from the fuel. Allowing water to stay in the system could result in extensive damage to Fuel filter/water separator in the Maintenance and Specifications chapter of manifold air pressure in...
... system is running or the vehicle is equipped with a fuel filter/water separator to be pumped into your tank. Your vehicle's fuel system is moving. If the light illuminates when the engine is running . The water in the engine. 7 2011 Diesel (eco) Supplement, 5th Printing USA (fus) The...: Air will illuminate if the exhaust fluid is possible for water-contaminated diesel fuel to remove water from the fuel. Allowing water to stay in the system could result in extensive damage to Fuel filter/water separator in the Maintenance and Specifications chapter of manifold air pressure in...
Diesel Supplement 5th Printing
Page 10
... for five minutes (parking brake set) or 15 minutes (parking brake not set). Refer to reset the system before restarting the vehicle. Diesel fuel which has not been properly formulated for the ambient conditions may be idled for cold temperatures. At temperatures below 60°F (16°C). ...turbocharged engine to cool down . • The 5 or 15 minute timer can clog the fuel filters. Driving ENGINE IDLE SHUTDOWN (IF EQUIPPED) Your vehicle may form wax crystals which will not 10 2011 Diesel (eco) Supplement, 5th Printing USA (fus) This system will not start counting down ...
... for five minutes (parking brake set) or 15 minutes (parking brake not set). Refer to reset the system before restarting the vehicle. Diesel fuel which has not been properly formulated for the ambient conditions may be idled for cold temperatures. At temperatures below 60°F (16°C). ...turbocharged engine to cool down . • The 5 or 15 minute timer can clog the fuel filters. Driving ENGINE IDLE SHUTDOWN (IF EQUIPPED) Your vehicle may form wax crystals which will not 10 2011 Diesel (eco) Supplement, 5th Printing USA (fus) This system will not start counting down ...
Diesel Supplement 5th Printing
Page 11
...certain intervals. Do not use a fuel with a diesel fuel conditioner module (DFCM) which uses diesel exhaust fluid (DEF) to help prevent air from inside the air filter assembly. Your vehicle is equipped with soft brush. This will help prevent fuel filter clogging. When filling the vehicle's DEF...32°F (0°C) or below, it is installed correctly in P (Park). Driving restart, the fuel filter(s) may be allowed to protect the engine against damage from freezing. 11 2011 Diesel (eco) Supplement, 5th Printing USA (fus) At the earliest opportunity, clear all the snow and...
...certain intervals. Do not use a fuel with a diesel fuel conditioner module (DFCM) which uses diesel exhaust fluid (DEF) to help prevent air from inside the air filter assembly. Your vehicle is equipped with soft brush. This will help prevent fuel filter clogging. When filling the vehicle's DEF...32°F (0°C) or below, it is installed correctly in P (Park). Driving restart, the fuel filter(s) may be allowed to protect the engine against damage from freezing. 11 2011 Diesel (eco) Supplement, 5th Printing USA (fus) At the earliest opportunity, clear all the snow and...
Diesel Supplement 5th Printing
Page 20
... system) 7. Engine-mounted fuel filter assembly 10. Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT F-Super Duty 13 5 1 2 3 4 12 11 10 9 8 7 6 5 1. Engine oil dipstick 2. Power distribution box 5. Power steering fluid reservoir 8. Secondary cooling system coolant reservoir 11. Automatic transmission dipstick 3. Air filter restriction gauge 13. Batteries 6. Windshield washer fluid reservoir 20 2011 Diesel (eco) Supplement...
... system) 7. Engine-mounted fuel filter assembly 10. Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT F-Super Duty 13 5 1 2 3 4 12 11 10 9 8 7 6 5 1. Engine oil dipstick 2. Power distribution box 5. Power steering fluid reservoir 8. Secondary cooling system coolant reservoir 11. Automatic transmission dipstick 3. Air filter restriction gauge 13. Batteries 6. Windshield washer fluid reservoir 20 2011 Diesel (eco) Supplement...
Diesel Supplement 5th Printing
Page 23
... a label on biodiesel. This practice creates a serious fire hazard and engine performance problems. 23 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Note: Degraded or oxidized biodiesel can also cause fuel filter restrictions that has been converted from renewable fuel sources, including vegetable oil, animal fat and cooking oil. Maintenance and Specifications Use of...
... a label on biodiesel. This practice creates a serious fire hazard and engine performance problems. 23 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Note: Degraded or oxidized biodiesel can also cause fuel filter restrictions that has been converted from renewable fuel sources, including vegetable oil, animal fat and cooking oil. Maintenance and Specifications Use of...
Diesel Supplement 5th Printing
Page 25
...designed for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. 25 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Diesel fuel must replace the fuel filler cap, replace it with a fuel filler cap that suddenly becomes noisy... filler pipe. 5. Pull to 20 gallons per minute from the fuel filler pipe. 4. Maintenance and Specifications If air is allowed to enter the fuel system (during fuel filter change or if you must not be using substandard fuel (i.e., high water content, low cetane rating or gasoline in a ...
...designed for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. 25 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Diesel fuel must replace the fuel filler cap, replace it with a fuel filler cap that suddenly becomes noisy... filler pipe. 5. Pull to 20 gallons per minute from the fuel filler pipe. 4. Maintenance and Specifications If air is allowed to enter the fuel system (during fuel filter change or if you must not be using substandard fuel (i.e., high water content, low cetane rating or gasoline in a ...
Diesel Supplement 5th Printing
Page 37
...(10139 km) - 7900 miles (12714 km) Driving style DEF usage Steady highway driving 7800 miles (12553 km) - 9300 miles (14967 km) FUEL FILTER/WATER SEPARATOR Diesel Fuel Conditioner Module (DFCM) The vehicle is equipped with PTO) PTO usage DEF usage < - - - Cont. Min. PTO usage - Maintenance and... 1700 miles 4700 miles (2736 km) - (7564 km) - 4700 miles 7800 miles (7564 km) (12553 km) Chassis cab (with a diesel fuel conditioning module (DFCM) located on the frame-rail under the driver-side floorboard near the transmission 37 2011 Diesel (eco) Supplement, 5th Printing USA (fus)
...(10139 km) - 7900 miles (12714 km) Driving style DEF usage Steady highway driving 7800 miles (12553 km) - 9300 miles (14967 km) FUEL FILTER/WATER SEPARATOR Diesel Fuel Conditioner Module (DFCM) The vehicle is equipped with PTO) PTO usage DEF usage < - - - Cont. Min. PTO usage - Maintenance and... 1700 miles 4700 miles (2736 km) - (7564 km) - 4700 miles 7800 miles (7564 km) (12553 km) Chassis cab (with a diesel fuel conditioning module (DFCM) located on the frame-rail under the driver-side floorboard near the transmission 37 2011 Diesel (eco) Supplement, 5th Printing USA (fus)
Diesel Supplement 5th Printing
Page 39
...to the scheduled maintenance information of engine maintenance; If the message does not come back, the low fuel pressure condition was due to do not meet or exceed Ford specifications. Regular fuel filter changes are an important part of this message appears during a cold start , monitor the message ...for more information. 39 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Both filters should be replaced at or very near the transmission. the tank level is mounted on top of the driver's side of the fuel filter does not remedy the low fuel pressure message during normal ...
...to the scheduled maintenance information of engine maintenance; If the message does not come back, the low fuel pressure condition was due to do not meet or exceed Ford specifications. Regular fuel filter changes are an important part of this message appears during a cold start , monitor the message ...for more information. 39 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Both filters should be replaced at or very near the transmission. the tank level is mounted on top of the driver's side of the fuel filter does not remedy the low fuel pressure message during normal ...
Diesel Supplement 5th Printing
Page 40
...) by slowly turning it clockwise onto DFCM housing, allowing fuel to soak into the filter bowl tabs and replace the seal on the amount seal swelling, removal of the filter bowl may be purged of air after DFCM and engine mounted fuel filter replacement following. 40 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Installation - Refer...
...) by slowly turning it clockwise onto DFCM housing, allowing fuel to soak into the filter bowl tabs and replace the seal on the amount seal swelling, removal of the filter bowl may be purged of air after DFCM and engine mounted fuel filter replacement following. 40 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Installation - Refer...
Diesel Supplement 5th Printing
Page 41
... since it in the bracket. 41 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Installation - Tighten the bracket bolt until it unlocks from the bracket and discard the filter. Maintenance and Specifications Removal - Engine-mounted fuel filter The engine-mounted fuel filter is recommended to place a shop rag below the filter connectors to completely bleed off . To...
... since it in the bracket. 41 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Installation - Tighten the bracket bolt until it unlocks from the bracket and discard the filter. Maintenance and Specifications Removal - Engine-mounted fuel filter The engine-mounted fuel filter is recommended to place a shop rag below the filter connectors to completely bleed off . To...
Diesel Supplement 5th Printing
Page 42
... after DFCM and engine-mounted fuel filter replacement following procedure is entering the system through the filter bowl seal or drain. ENGINE OIL Checking the engine oil level Because it is tight. Park the vehicle on for the actual engine oil level. 42 2011 Diesel (eco) Supplement, 5th... Printing USA (fus) After filter service, a no start or rough running engine may require the fuel filter to be replaced more than the service interval specifies. Have engine at normal ...
... after DFCM and engine-mounted fuel filter replacement following procedure is entering the system through the filter bowl seal or drain. ENGINE OIL Checking the engine oil level Because it is tight. Park the vehicle on for the actual engine oil level. 42 2011 Diesel (eco) Supplement, 5th... Printing USA (fus) After filter service, a no start or rough running engine may require the fuel filter to be replaced more than the service interval specifies. Have engine at normal ...
Diesel Supplement 5th Printing
Page 61
...performance problem you may notice that the fuel nozzle may have to fuel at a truck stop after a short time. 61 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Such fluids can cause immediate explosive damage to enter the fuel system which will make restarting difficult. Maintenance... pinched sensor hose. • check engine oil level. • wrong fuel or oil viscosity for larger heavy duty trucks. If air enters the fuel system (either through running the fuel tank(s) empty or during a fuel filter change), the engine will allow air to the engine and possible personal injury...
...performance problem you may notice that the fuel nozzle may have to fuel at a truck stop after a short time. 61 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Such fluids can cause immediate explosive damage to enter the fuel system which will make restarting difficult. Maintenance... pinched sensor hose. • check engine oil level. • wrong fuel or oil viscosity for larger heavy duty trucks. If air enters the fuel system (either through running the fuel tank(s) empty or during a fuel filter change), the engine will allow air to the engine and possible personal injury...
Diesel Supplement 5th Printing
Page 64
See Selective catalytic reduction (SCR) system in severe engine damage. 64 2011 Diesel (eco) Supplement, 5th Printing USA (fus) MOTORCRAFTா PART NUMBERS Item Ford Part Number Engine oil filter FL-2051 Foam pre-filter FA-1907 * Air filter FA-1902 Fuel filter kit (2 included - Check the DEF. Failure to low or contaminated diesel exhaust ... chapter for more information. engine FD-4615 and frame rail mounted ) Battery (2 Required) BXT-65-750 * Always use the correct air filter may be limiting the vehicle's functions due to use the authorized Motorcraft air...
See Selective catalytic reduction (SCR) system in severe engine damage. 64 2011 Diesel (eco) Supplement, 5th Printing USA (fus) MOTORCRAFTா PART NUMBERS Item Ford Part Number Engine oil filter FL-2051 Foam pre-filter FA-1907 * Air filter FA-1902 Fuel filter kit (2 included - Check the DEF. Failure to low or contaminated diesel exhaust ... chapter for more information. engine FD-4615 and frame rail mounted ) Battery (2 Required) BXT-65-750 * Always use the correct air filter may be limiting the vehicle's functions due to use the authorized Motorcraft air...
Diesel Supplement 5th Printing
Page 71
...2011 Diesel (eco) Supplement, 5th Printing USA (fus) Ask your vehicle's maintenance needs Your dealership recognizes the competitive landscape of maintenance and light repair automotive services. With factory-trained technicians, and one year or 10,000 miles [16,000 km]) ❑ Special operating conditions: Consult specific operating condition recommendations Maximum fuel filter.... Value shopping for labor, parts or fluids used. Genuine Ford and Motorcraftா replacement parts Dealerships stock Ford and Motorcraft branded replacement parts. Maintenance parts installed at...
...2011 Diesel (eco) Supplement, 5th Printing USA (fus) Ask your vehicle's maintenance needs Your dealership recognizes the competitive landscape of maintenance and light repair automotive services. With factory-trained technicians, and one year or 10,000 miles [16,000 km]) ❑ Special operating conditions: Consult specific operating condition recommendations Maximum fuel filter.... Value shopping for labor, parts or fluids used. Genuine Ford and Motorcraftா replacement parts Dealerships stock Ford and Motorcraft branded replacement parts. Maintenance parts installed at...
Diesel Supplement 5th Printing
Page 72
...Maintenance and Specifications chapter Special operating conditions: See Special operating conditions later in your Owner's Guide for the proper lug nut torque specification 2011 Diesel (eco) Supplement, 5th Printing USA (fus) clean if necessary Door rubber weatherstrips for wear and adjust air pressure (including spare ..., retighten the wheel lug nuts to Wheel lug nut torque specifications in this chapter Check every month Engine air filter restriction gauge Engine oil level Fuel filter/water separator; Scheduled Maintenance Guide Coolant change interval Initial change -
...Maintenance and Specifications chapter Special operating conditions: See Special operating conditions later in your Owner's Guide for the proper lug nut torque specification 2011 Diesel (eco) Supplement, 5th Printing USA (fus) clean if necessary Door rubber weatherstrips for wear and adjust air pressure (including spare ..., retighten the wheel lug nuts to Wheel lug nut torque specifications in this chapter Check every month Engine air filter restriction gauge Engine oil level Fuel filter/water separator; Scheduled Maintenance Guide Coolant change interval Initial change -
Diesel Supplement 5th Printing
Page 77
and frame-mounted fuel filters Replace climate-controlled seat filter (if equipped) Replace air inlet foam filter1 Replace front wheel bearing grease/grease seal if non-sealed bearings are used (2WD vehicles) Inspect accessory drive ...)3 Change engine coolant and secondary coolant4 77 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Example #1: The OIL CHANGE REQUIRED message comes on but the odometer reads 22,500 miles (36,000 km); perform the 22,500 mile (36,000 km) fuel filter replacement. perform the fuel filter replacement. (i.e., Intelligent Oil Life Monitor™ was...
and frame-mounted fuel filters Replace climate-controlled seat filter (if equipped) Replace air inlet foam filter1 Replace front wheel bearing grease/grease seal if non-sealed bearings are used (2WD vehicles) Inspect accessory drive ...)3 Change engine coolant and secondary coolant4 77 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Example #1: The OIL CHANGE REQUIRED message comes on but the odometer reads 22,500 miles (36,000 km); perform the 22,500 mile (36,000 km) fuel filter replacement. perform the fuel filter replacement. (i.e., Intelligent Oil Life Monitor™ was...
Diesel Supplement 5th Printing
Page 82
...severe permanent engine damage. 82 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Change engine oil and filter as indicated by message center and perform services listed in the scheduled maintenance chart Every 15,000 miles (24,000 km), - and frame-mounted fuel filters 6 months, 600 engine ... (freeze-point protection) and 800 engine hours additive strength (corrosion inhibitor); do not exceed the specified maximum of 48 fl. perform the fuel filter replacement. (i.e., Intelligent Oil Life Monitor™ was reset at 15,000 miles [24,000 km].) Note: Vehicles operating under any of ...
...severe permanent engine damage. 82 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Change engine oil and filter as indicated by message center and perform services listed in the scheduled maintenance chart Every 15,000 miles (24,000 km), - and frame-mounted fuel filters 6 months, 600 engine ... (freeze-point protection) and 800 engine hours additive strength (corrosion inhibitor); do not exceed the specified maximum of 48 fl. perform the fuel filter replacement. (i.e., Intelligent Oil Life Monitor™ was reset at 15,000 miles [24,000 km].) Note: Vehicles operating under any of ...