Warranty Guide 6th Printing
Page 26
...) • Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel only) • Diesel Exhaust Fluid System • Malfunction Indicator Lamp • Diesel Particulate Filter (MIL)/On-Board Diagnostic • Electronic Ignition System (OBD) System (diesel only) • PCV system and Oil Filler Cap • Electronic Engine Control • Secondary Air Injection...
...) • Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel only) • Diesel Exhaust Fluid System • Malfunction Indicator Lamp • Diesel Particulate Filter (MIL)/On-Board Diagnostic • Electronic Ignition System (OBD) System (diesel only) • PCV system and Oil Filler Cap • Electronic Engine Control • Secondary Air Injection...
Warranty Guide 6th Printing
Page 32
... and Sensors • Air Induction System • Catalytic Converters (including Selective Catalytic Reduction and Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches • Electronic Engine Control Unit...
... and Sensors • Air Induction System • Catalytic Converters (including Selective Catalytic Reduction and Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches • Electronic Engine Control Unit...
Warranty Guide 6th Printing
Page 33
... X X X X X X X X X X X X X ABS Module X(1) X Catalytic Converter Exhaust Convertor Intermediate Pipe Diesel Particulate Filter X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(4) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(2) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Diesel Exhaust Fluid Tank Assembly Cam Timing Assembly Variable Camshaft...Exhaust Manifold (Right-Hand) 6.8L F-Superduty X X X X 27 COVERAGE FOR 2011 MODEL VEHICLES (GVWR OF 14,000 LBS.
... X X X X X X X X X X X X X ABS Module X(1) X Catalytic Converter Exhaust Convertor Intermediate Pipe Diesel Particulate Filter X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(4) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(2) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Diesel Exhaust Fluid Tank Assembly Cam Timing Assembly Variable Camshaft...Exhaust Manifold (Right-Hand) 6.8L F-Superduty X X X X 27 COVERAGE FOR 2011 MODEL VEHICLES (GVWR OF 14,000 LBS.
Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...; If the DEF is refilled. Take Care of the Ford Power Stroke® diesel engine. The coolant can be added to meet 2010 calendar year exhaust emissions. Always wait until the DEF tank is empty the...Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is required. 3 ¾ ¾ Take Care of engine operation. Motorcraft® Cetane Booster & Performance Improver, PM-22-A (U.S.) / PM-22-B (Canada) can be recharged with Motorcraft DEF or equivalent. performance modifications, programmers, modified exhaust or air intake systems) fails or causes a Ford...
...; If the DEF is refilled. Take Care of the Ford Power Stroke® diesel engine. The coolant can be added to meet 2010 calendar year exhaust emissions. Always wait until the DEF tank is empty the...Diesel Exhaust Fluid (DEF) ¾ Diesel Exhaust Fluid (DEF) is required. 3 ¾ ¾ Take Care of engine operation. Motorcraft® Cetane Booster & Performance Improver, PM-22-A (U.S.) / PM-22-B (Canada) can be recharged with Motorcraft DEF or equivalent. performance modifications, programmers, modified exhaust or air intake systems) fails or causes a Ford...
Diesel Supplement 5th Printing
Page 5
...diesel exhaust fluid (DEF) which must be replenished at certain intervals. Engine and secondary cooling system The cooling system contains an engine cooling loop to cool the engine and a secondary cooling loop to provide heat transfer, freeze point protection, and corrosion protection using accelerator pedal. 5 2011 Diesel... (eco) Supplement, 5th Printing USA (fus) The coolant serves three primary purposes: to cool the transmission, exhaust gas recirculation (EGR), charge air and fuel. button after...
...diesel exhaust fluid (DEF) which must be replenished at certain intervals. Engine and secondary cooling system The cooling system contains an engine cooling loop to cool the engine and a secondary cooling loop to provide heat transfer, freeze point protection, and corrosion protection using accelerator pedal. 5 2011 Diesel... (eco) Supplement, 5th Printing USA (fus) The coolant serves three primary purposes: to cool the transmission, exhaust gas recirculation (EGR), charge air and fuel. button after...
Diesel Supplement 5th Printing
Page 7
...engine will illuminate when the DFCM has a significant quantity of manifold air pressure in the engine. 7 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Low/contaminated diesel exhaust fluid: With the key in the on position, this supplement for the drain procedure. Your vehicle's fuel... engine, then drain the DFCM. Instrument Cluster Water in fuel: During refueling, it . See Diesel exhaust fluid in the Maintenance and Specifications chapter for water-contaminated diesel fuel to Fuel filter/water separator in the Maintenance and Specifications chapter of , the fuel injection ...
...engine will illuminate when the DFCM has a significant quantity of manifold air pressure in the engine. 7 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Low/contaminated diesel exhaust fluid: With the key in the on position, this supplement for the drain procedure. Your vehicle's fuel... engine, then drain the DFCM. Instrument Cluster Water in fuel: During refueling, it . See Diesel exhaust fluid in the Maintenance and Specifications chapter for water-contaminated diesel fuel to Fuel filter/water separator in the Maintenance and Specifications chapter of , the fuel injection ...
Diesel Supplement 5th Printing
Page 9
... vehicle's functions due to on for more information. Turn the key to low or contaminated diesel exhaust fluid (DEF). Such fluid could cause immediate explosive damage to diesel fuel. engine until the oil pressure gauge indicates normal pressure. 9 2011 Diesel (eco) Supplement, 5th Printing USA (fus) WARNING: Do not use Motorcraft cetane improvers or...
... vehicle's functions due to on for more information. Turn the key to low or contaminated diesel exhaust fluid (DEF). Such fluid could cause immediate explosive damage to diesel fuel. engine until the oil pressure gauge indicates normal pressure. 9 2011 Diesel (eco) Supplement, 5th Printing USA (fus) WARNING: Do not use Motorcraft cetane improvers or...
Diesel Supplement 5th Printing
Page 11
... ice. Do not use water, solvents, or a hard brush for the ambient conditions. If you may need to use a diesel fuel which uses diesel exhaust fluid (DEF) to operate properly. To allow the bypass valve to function and avoid engine fuel starvation during cold weather operation of...reduction in place. Driving restart, the fuel filter(s) may be replenished at the concentration recommended to protect the engine against damage from freezing. 11 2011 Diesel (eco) Supplement, 5th Printing USA (fus) For proper cold weather fill procedure, see Selective Catalytic Reduction (SCR) System in a heavy ...
... ice. Do not use water, solvents, or a hard brush for the ambient conditions. If you may need to use a diesel fuel which uses diesel exhaust fluid (DEF) to operate properly. To allow the bypass valve to function and avoid engine fuel starvation during cold weather operation of...reduction in place. Driving restart, the fuel filter(s) may be replenished at the concentration recommended to protect the engine against damage from freezing. 11 2011 Diesel (eco) Supplement, 5th Printing USA (fus) For proper cold weather fill procedure, see Selective Catalytic Reduction (SCR) System in a heavy ...
Diesel Supplement 5th Printing
Page 17
RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for help in finding a retailer that sells DEF. See the Customer Assistance chapter in the Maintenance and Specifications chapter for ... the passenger side) for any jump starting procedure and refer to your vehicle runs out of jump starting. Roadside Emergencies JUMP STARTING YOUR VEHICLE The 6.7 diesel engine can also enter into an idle-only mode. See the Selective Catalytic Reduction (SCR) System section in the Owner's Guide for more information. 17...
RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for help in finding a retailer that sells DEF. See the Customer Assistance chapter in the Maintenance and Specifications chapter for ... the passenger side) for any jump starting procedure and refer to your vehicle runs out of jump starting. Roadside Emergencies JUMP STARTING YOUR VEHICLE The 6.7 diesel engine can also enter into an idle-only mode. See the Selective Catalytic Reduction (SCR) System section in the Owner's Guide for more information. 17...
Diesel Supplement 5th Printing
Page 26
...refilling of your Owner's Guide for more often. The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to help reduce emission levels of oxides of nitrogen from the exhaust of the diesel engine. Importance of fluid available in the message center when the DEF...Generally, the DEF tank should refill your DEF tank, see this supplement for message center functions. See Message center in this section. 26 2011 Diesel (eco) Supplement, 5th Printing USA (fus) WARNING: If you hear a hissing sound, wait until it is equipped with a selective catalytic...
...refilling of your Owner's Guide for more often. The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to help reduce emission levels of oxides of nitrogen from the exhaust of the diesel engine. Importance of fluid available in the message center when the DEF...Generally, the DEF tank should refill your DEF tank, see this supplement for message center functions. See Message center in this section. 26 2011 Diesel (eco) Supplement, 5th Printing USA (fus) WARNING: If you hear a hissing sound, wait until it is equipped with a selective catalytic...
Diesel Supplement 5th Printing
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... that displays the mileage (kilometers) remaining as required by a message in the Instrument Cluster chapter of DEF available. It is refilled. 27 2011 Diesel (eco) Supplement, 5th Printing USA (fus) As the DEF level nears empty, the DEF warning symbol will be in the DEF tank nears... fluid in the speed limiting mode until the DEF tank is depleted. Maintenance and Specifications DEF warning messages and vehicle operations WARNING: Diesel Exhaust Fluid (DEF) must be refilled when low or replaced when contaminated or the vehicle speed will be indicated by the California Air ...
... that displays the mileage (kilometers) remaining as required by a message in the Instrument Cluster chapter of DEF available. It is refilled. 27 2011 Diesel (eco) Supplement, 5th Printing USA (fus) As the DEF level nears empty, the DEF warning symbol will be in the DEF tank nears... fluid in the speed limiting mode until the DEF tank is depleted. Maintenance and Specifications DEF warning messages and vehicle operations WARNING: Diesel Exhaust Fluid (DEF) must be refilled when low or replaced when contaminated or the vehicle speed will be indicated by the California Air ...
Diesel Supplement 5th Printing
Page 35
...idle-only condition. If it has already crystallized, use the DEF container or nozzle once it is repaired. Additionally, if the message center indicates EXHAUST FLUID UNDER 1/2 FULL, you should only add a MAXIMUM of 2 gallons (6.7L) of the DEF tank when filling with a damp cloth ... tank. • Do not re-use warm water and a sponge. 35 2011 Diesel (eco) Supplement, 5th Printing USA (fus) DEF guidelines and information • Use only DEF that has spilled with a bottle, Ford recommends using Motorcraft DEF. Contaminated DEF SCR systems are sensitive to contamination of...
...idle-only condition. If it has already crystallized, use the DEF container or nozzle once it is repaired. Additionally, if the message center indicates EXHAUST FLUID UNDER 1/2 FULL, you should only add a MAXIMUM of 2 gallons (6.7L) of the DEF tank when filling with a damp cloth ... tank. • Do not re-use warm water and a sponge. 35 2011 Diesel (eco) Supplement, 5th Printing USA (fus) DEF guidelines and information • Use only DEF that has spilled with a bottle, Ford recommends using Motorcraft DEF. Contaminated DEF SCR systems are sensitive to contamination of...
Diesel Supplement 5th Printing
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Refill DEF in a well ventilated area. Typical Diesel Exhaust Fluid (DEF) Usage The charts below 12°F (-11°C). • Do not store DEF bottle in vehicle. Your usage may be smelled when the ... driving 9600 miles (15450 km) - 10000 miles (16093 km) + Driving style DEF usage Steady highway driving 8100 miles (13036 km) - 9700 miles (15611 km) 36 2011 Diesel (eco) Supplement, 5th Printing USA (fus) If it leaks it could cause damage to interior components or release an ammonia odor inside the vehicle. •...
Refill DEF in a well ventilated area. Typical Diesel Exhaust Fluid (DEF) Usage The charts below 12°F (-11°C). • Do not store DEF bottle in vehicle. Your usage may be smelled when the ... driving 9600 miles (15450 km) - 10000 miles (16093 km) + Driving style DEF usage Steady highway driving 8100 miles (13036 km) - 9700 miles (15611 km) 36 2011 Diesel (eco) Supplement, 5th Printing USA (fus) If it leaks it could cause damage to interior components or release an ammonia odor inside the vehicle. •...
Diesel Supplement 5th Printing
Page 55
...each occurrence will display various messages related to continue trapping exhaust particles. Maintenance and Specifications DIESEL EXHAUST SYSTEM: OXIDATION CATALYST/DIESEL PARTICULATE FILTER SYSTEM Your vehicle is safely operated at least 30 mph (48 km/h) with a diesel particulate filter (DPF). This method occurs naturally as both...the DPF. During either one of regeneration is usually reduced if a constant speed above 30 mph (48 km/h) is maintained. 55 2011 Diesel (eco) Supplement, 5th Printing USA (fus) The DPF is coupled to harmless gasses, and the DPF will fluctuate as a ...
...each occurrence will display various messages related to continue trapping exhaust particles. Maintenance and Specifications DIESEL EXHAUST SYSTEM: OXIDATION CATALYST/DIESEL PARTICULATE FILTER SYSTEM Your vehicle is safely operated at least 30 mph (48 km/h) with a diesel particulate filter (DPF). This method occurs naturally as both...the DPF. During either one of regeneration is usually reduced if a constant speed above 30 mph (48 km/h) is maintained. 55 2011 Diesel (eco) Supplement, 5th Printing USA (fus) The DPF is coupled to harmless gasses, and the DPF will fluctuate as a ...
Diesel Supplement 5th Printing
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...60 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Among those acts which the U.S. Maintenance and Specifications WARNING: Do not remove or alter the original equipment floor covering or insulation between it and the metal floor of the vehicle from attempting to complete chassis cabs over ...or delivery to the ultimate purchaser or while it is discouraged from the engine and exhaust system heat and noise. Tampering with emissions control systems (including related sensors and the diesel exhaust fluid (DEF) injection system) can result in a manner that permits prolonged skin ...
...60 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Among those acts which the U.S. Maintenance and Specifications WARNING: Do not remove or alter the original equipment floor covering or insulation between it and the metal floor of the vehicle from attempting to complete chassis cabs over ...or delivery to the ultimate purchaser or while it is discouraged from the engine and exhaust system heat and noise. Tampering with emissions control systems (including related sensors and the diesel exhaust fluid (DEF) injection system) can result in a manner that permits prolonged skin ...
Diesel Supplement 5th Printing
Page 64
Failure to low or contaminated diesel exhaust fluid (DEF). Maintenance and Specifications Selective catalytic reduction (SCR) system speed limit and Idle-only modes If the vehicle's speed is limited or in the ... reduction (SCR) system in an idle-only mode, the SCR system may result in severe engine damage. 64 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Check the DEF. MOTORCRAFTா PART NUMBERS Item Ford Part Number Engine oil filter FL-2051 Foam pre-filter FA-1907 * Air filter FA-1902 Fuel filter...
Failure to low or contaminated diesel exhaust fluid (DEF). Maintenance and Specifications Selective catalytic reduction (SCR) system speed limit and Idle-only modes If the vehicle's speed is limited or in the ... reduction (SCR) system in an idle-only mode, the SCR system may result in severe engine damage. 64 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Check the DEF. MOTORCRAFTா PART NUMBERS Item Ford Part Number Engine oil filter FL-2051 Foam pre-filter FA-1907 * Air filter FA-1902 Fuel filter...
Diesel Supplement 5th Printing
Page 66
... change) 13.0 quarts (12.4L) 2011 Diesel (eco) Supplement, 5th Printing USA (fus) •Motorcraft Motor Oil 10W30 Super Duty •Motorcraft Motor Oil 15W40 Super Duty •Motorcraft Motor Oil 5W40 Super Duty •Motorcraft Motor Oil 0W30 Super Duty Motorcraft Diesel Exhaust Fluid PM-27-G / WSS-M99C130-A Ford part number / Ford specification or specification •XO-10W30...
... change) 13.0 quarts (12.4L) 2011 Diesel (eco) Supplement, 5th Printing USA (fus) •Motorcraft Motor Oil 10W30 Super Duty •Motorcraft Motor Oil 15W40 Super Duty •Motorcraft Motor Oil 5W40 Super Duty •Motorcraft Motor Oil 0W30 Super Duty Motorcraft Diesel Exhaust Fluid PM-27-G / WSS-M99C130-A Ford part number / Ford specification or specification •XO-10W30...
Diesel Supplement 5th Printing
Page 75
2011 Diesel (eco) Supplement, 5th Printing USA (fus) Oil Change Service Interval* 1 2 3 4 5 6 7 8 9 10 Change engine oil and filter Refill diesel exhaust fluid tank Rotate tires, inspect tire wear and measure tread depth; refer to the Instrument Cluster chapter of the ...point inspection (recommended Inspect automatic transmission fluid level Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake Inspect exhaust system and heat shields Oil change service intervals should be completed as indicated by the message center Reset your Intelligent Oil Life Monitor™...
2011 Diesel (eco) Supplement, 5th Printing USA (fus) Oil Change Service Interval* 1 2 3 4 5 6 7 8 9 10 Change engine oil and filter Refill diesel exhaust fluid tank Rotate tires, inspect tire wear and measure tread depth; refer to the Instrument Cluster chapter of the ...point inspection (recommended Inspect automatic transmission fluid level Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake Inspect exhaust system and heat shields Oil change service intervals should be completed as indicated by the message center Reset your Intelligent Oil Life Monitor™...
Diesel Supplement 5th Printing
Page 76
... inspection (recommended Inspect automatic transmission fluid level Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake Inspect exhaust system and heat shields Oil change service intervals should be completed as indicated by the message center Reset your Intelligent Oil Life Monitor™...Cluster chapter of the Owner's Guide 76 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Scheduled Maintenance Guide Oil Change Service Interval* 11 12 13 14 15 16 17 18 19 20 Change engine oil and filter Refill diesel exhaust fluid tank Rotate tires, inspect tire wear...
... inspection (recommended Inspect automatic transmission fluid level Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake Inspect exhaust system and heat shields Oil change service intervals should be completed as indicated by the message center Reset your Intelligent Oil Life Monitor™...Cluster chapter of the Owner's Guide 76 2011 Diesel (eco) Supplement, 5th Printing USA (fus) Scheduled Maintenance Guide Oil Change Service Interval* 11 12 13 14 15 16 17 18 19 20 Change engine oil and filter Refill diesel exhaust fluid tank Rotate tires, inspect tire wear...
Diesel Supplement 5th Printing
Page 94
...a disabled battery ...17 Break-in period ...3 C Cleaning your vehicle engine compartment ...18-19 Coolant ...5, 65 refill capacities ...65 Coolant additive ...65 Cooler ...5 D Diesel exhaust fluid (DEF) ...26 Diesel Particulate Filter (DPF) ...55-56, 58 E Emergencies, roadside jump-starting ...17 Emission control system ...55-56, 58-59 Engine ...20 cleaning ...18-19 coolant...separator ...38-39 G Gas cap (see Fuel cap) ...25 Gauges ...7 I Intelligent Oil Life Monitor ...44 J Jump-starting your vehicle ...17 L Lights, warning and indicator ...6 2011 Diesel (eco) Supplement, 5th Printing USA (fus)
...a disabled battery ...17 Break-in period ...3 C Cleaning your vehicle engine compartment ...18-19 Coolant ...5, 65 refill capacities ...65 Coolant additive ...65 Cooler ...5 D Diesel exhaust fluid (DEF) ...26 Diesel Particulate Filter (DPF) ...55-56, 58 E Emergencies, roadside jump-starting ...17 Emission control system ...55-56, 58-59 Engine ...20 cleaning ...18-19 coolant...separator ...38-39 G Gas cap (see Fuel cap) ...25 Gauges ...7 I Intelligent Oil Life Monitor ...44 J Jump-starting your vehicle ...17 L Lights, warning and indicator ...6 2011 Diesel (eco) Supplement, 5th Printing USA (fus)