Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...concentration should be used during any related damage will provide many years of the Ford Power Stroke® diesel engine. performance modifications, programmers, modified exhaust or air intake systems) fails or causes a Ford part to fail, the cost of the entire repair and any cold weather ... seconds and is to your Scheduled Maintenance Guide for a complete detailed list of your Power Stroke® or Ford Diesel Engine ESP contract. Operation of the 6.4L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 3 ¾ Take Care of the "Wait to Start" lamp has turned...
...concentration should be used during any related damage will provide many years of the Ford Power Stroke® diesel engine. performance modifications, programmers, modified exhaust or air intake systems) fails or causes a Ford part to fail, the cost of the entire repair and any cold weather ... seconds and is to your Scheduled Maintenance Guide for a complete detailed list of your Power Stroke® or Ford Diesel Engine ESP contract. Operation of the 6.4L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 3 ¾ Take Care of the "Wait to Start" lamp has turned...
Roadside Assistance Card 1st Printing
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...AND COLLISION TOWS KEY CODE # • Free Roadside Assistance is provided throughout the bumper-to-bumper limited warranty period • Service provided by Ford Auto Club. • If traveling in , fast...and it happens. Do you faster. Just call . FLAT TIRES ROADSIDE ASSISTANCE NAME Quick... still get a tow for free? That attendant left the key inside. This is the customerʼs responsibility. You ran out of diesel fuel). ROADSIDE ASSISTANCE NAME Quick access to the information below will get help to you donʼt know why. Roadside Assistance will give...
...AND COLLISION TOWS KEY CODE # • Free Roadside Assistance is provided throughout the bumper-to-bumper limited warranty period • Service provided by Ford Auto Club. • If traveling in , fast...and it happens. Do you faster. Just call . FLAT TIRES ROADSIDE ASSISTANCE NAME Quick... still get a tow for free? That attendant left the key inside. This is the customerʼs responsibility. You ran out of diesel fuel). ROADSIDE ASSISTANCE NAME Quick access to the information below will get help to you donʼt know why. Roadside Assistance will give...
Warranty Guide 2nd Printing
Page 16
...due to corrosion during normal use due to the airborne material for 12 months or 12,000 miles, whichever occurs first. (4) Your vehicle's direct injection diesel engine and certain engine components are covered during this extended coverage period: the engine, cylinder block, heads and all internal parts), transmission case, transmission ... lasts for five years or 60,000 miles, whichever occurs first. (3) Your vehicle's body sheet metal panels are covered during the 6.0L/6.4L PowerStroke Diesel Engine Coverage Period, which lasts for five years or 100,000 miles, whichever occurs first.
...due to corrosion during normal use due to the airborne material for 12 months or 12,000 miles, whichever occurs first. (4) Your vehicle's direct injection diesel engine and certain engine components are covered during this extended coverage period: the engine, cylinder block, heads and all internal parts), transmission case, transmission ... lasts for five years or 60,000 miles, whichever occurs first. (3) Your vehicle's body sheet metal panels are covered during the 6.0L/6.4L PowerStroke Diesel Engine Coverage Period, which lasts for five years or 100,000 miles, whichever occurs first.
Warranty Guide 2nd Printing
Page 21
... delivery (limited to two occurances in a 12-month period up to the nearest Ford Motor Company dealership. Under this program, Ford will cover towing to 2 gal. Call 1-800-241-3673 for five years or 60,000 miles (whichever occurs first). diesel) • Jump starts • Lock-out assistance (replacement key cost is customer...
... delivery (limited to two occurances in a 12-month period up to the nearest Ford Motor Company dealership. Under this program, Ford will cover towing to 2 gal. Call 1-800-241-3673 for five years or 60,000 miles (whichever occurs first). diesel) • Jump starts • Lock-out assistance (replacement key cost is customer...
Warranty Guide 2nd Printing
Page 25
... System Only) • Attitude Compensation System • Fuel Tank (non diesel only) • Catalytic Converter (including • Fuel Tank Pressure Control Diesel Particulate Filter and Valve (Flex Fuel Vehicle Only) Diesel Oxidation Catalyst) • Idle Air Bypass Valve • Cold Start Enrichment... to (TCM) Catalyst) • Turbocharger Assembly • Fuel Filler Cap and Neck • Vacuum Distribution System Restrictor (non-diesel only) * Includes hardware and emissions related software changes only 20 List of Parts Covered by both the Emissions Defect Warranty and the...
... System Only) • Attitude Compensation System • Fuel Tank (non diesel only) • Catalytic Converter (including • Fuel Tank Pressure Control Diesel Particulate Filter and Valve (Flex Fuel Vehicle Only) Diesel Oxidation Catalyst) • Idle Air Bypass Valve • Cold Start Enrichment... to (TCM) Catalyst) • Turbocharger Assembly • Fuel Filler Cap and Neck • Vacuum Distribution System Restrictor (non-diesel only) * Includes hardware and emissions related software changes only 20 List of Parts Covered by both the Emissions Defect Warranty and the...
Warranty Guide 2nd Printing
Page 26
...the Scheduled Maintenance Guide; WHAT IS NOT COVERED? Washington, D.C. 20460 21 For more information about the specific parts covered by emissions warranties. Ford Motor Company may contact: Manager, Certification and Compliance Division (6405J) Warranty Claims Environmental Protection Agency Ariel Rios building 1200 Pennsylvania Avenue, N.W. ... the two emissions warranties are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non-diesel fuel lines, sensors, and wiring harnesses that is specified in What Is Not Covered?, pages 12-15.
...the Scheduled Maintenance Guide; WHAT IS NOT COVERED? Washington, D.C. 20460 21 For more information about the specific parts covered by emissions warranties. Ford Motor Company may contact: Manager, Certification and Compliance Division (6405J) Warranty Claims Environmental Protection Agency Ariel Rios building 1200 Pennsylvania Avenue, N.W. ... the two emissions warranties are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non-diesel fuel lines, sensors, and wiring harnesses that is specified in What Is Not Covered?, pages 12-15.
Warranty Guide 2nd Printing
Page 28
... there has been no abuse, neglect, or improper maintenance of your vehicle. 23 This extended warranty coverage applies if your 2009-model vehicle. Ford must be designed, built, and equipped to 19,500 pounds GVWR) - California, Maine, Massachusetts, and Pennsylvania Vehicles Eligible..., New York, Rhode Island or Vermont. California, Connecticut, Maine, Massachusetts, Oregon, Rhode Island, Vermont, and Washington - Light Heavy-Duty Diesel Engine Vehicles (over 8,500 pounds GVWR up to 14,000 pounds GVWR) - For full details about coverage under California requirements for California...
... there has been no abuse, neglect, or improper maintenance of your vehicle. 23 This extended warranty coverage applies if your 2009-model vehicle. Ford must be designed, built, and equipped to 19,500 pounds GVWR) - California, Maine, Massachusetts, and Pennsylvania Vehicles Eligible..., New York, Rhode Island or Vermont. California, Connecticut, Maine, Massachusetts, Oregon, Rhode Island, Vermont, and Washington - Light Heavy-Duty Diesel Engine Vehicles (over 8,500 pounds GVWR up to 14,000 pounds GVWR) - For full details about coverage under California requirements for California...
Warranty Guide 2nd Printing
Page 29
... your vehicle fails a Smog Check inspection, all necessary repairs and adjustments will be repaired or replaced by Ford. Where a warrantable condition exists, Ford Motor Company will be repaired or replaced by Ford to you including diagnosis, parts, and labor. Also included may include parts such as the carburetor or ...is over 14,000 lbs.: For 5 years or 50,000 miles (gasoline powered engines and vehicles) or 5 years or 100,000 miles (diesel powered engines and vehicles) (whichever first occurs): If an emissions-related part on your vehicle at no cost to ensure that your long-term ...
... your vehicle fails a Smog Check inspection, all necessary repairs and adjustments will be repaired or replaced by Ford. Where a warrantable condition exists, Ford Motor Company will be repaired or replaced by Ford to you including diagnosis, parts, and labor. Also included may include parts such as the carburetor or ...is over 14,000 lbs.: For 5 years or 50,000 miles (gasoline powered engines and vehicles) or 5 years or 100,000 miles (diesel powered engines and vehicles) (whichever first occurs): If an emissions-related part on your vehicle at no cost to ensure that your long-term ...
Warranty Guide 2nd Printing
Page 31
...Sensor (Flex Fuel Vehicle • Air Flow Sensor Only) • Air/Fuel Feedback Control System and Sensors • Fuel Tank (non-diesel only) • Air Induction System • Fuel Tank Pressure Control • Altitude Compensation System Valve (Flex Fuel Vehicle Only) • ...MFI) • Exhaust Pipe (Manifold to • Transmission Control Module Catalyst) (TCM) • Fuel Filler Cap and Neck Restrictor (non-diesel only) • Turbocharger Assembly • Fuel Injection System • Vacuum Distribution System • Fuel Injector Supply Manifold * Includes hardware and ...
...Sensor (Flex Fuel Vehicle • Air Flow Sensor Only) • Air/Fuel Feedback Control System and Sensors • Fuel Tank (non-diesel only) • Air Induction System • Fuel Tank Pressure Control • Altitude Compensation System Valve (Flex Fuel Vehicle Only) • ...MFI) • Exhaust Pipe (Manifold to • Transmission Control Module Catalyst) (TCM) • Fuel Filler Cap and Neck Restrictor (non-diesel only) • Turbocharger Assembly • Fuel Injection System • Vacuum Distribution System • Fuel Injector Supply Manifold * Includes hardware and ...
Warranty Guide 2nd Printing
Page 32
...Pipe Charge Air Cooler Crankshaft Vibration Damer Assembly Dash Panel & Headlamp Junction Wiring Diesel Oxidation Catalyst & Filter EGR Cooler/Assembly EGR Tube to 7 Years/70,000..., Taurus X, Sable, Excape (excl. Hybrid), Mariner (excl. COVERAGE FOR 2009-MODEL VEHICLES (GVWR OF 14,000 LBS. OR LESS) UNDER LONG TERM DEFECTS... (7) Expedition & F-150 only; (8) Expedition & F-Super Duty only; (9) F-150 & Mustang only; (10) Expedition, F-150, Mustang only; (11) Econoline only; (12) Econoline, F-Super Duty, Mustang only; (13) Econoline, F-Super Duty only; (14) Explorer, Mountaineer, Sport Trac; (15...
...Pipe Charge Air Cooler Crankshaft Vibration Damer Assembly Dash Panel & Headlamp Junction Wiring Diesel Oxidation Catalyst & Filter EGR Cooler/Assembly EGR Tube to 7 Years/70,000..., Taurus X, Sable, Excape (excl. Hybrid), Mariner (excl. COVERAGE FOR 2009-MODEL VEHICLES (GVWR OF 14,000 LBS. OR LESS) UNDER LONG TERM DEFECTS... (7) Expedition & F-150 only; (8) Expedition & F-Super Duty only; (9) F-150 & Mustang only; (10) Expedition, F-150, Mustang only; (11) Econoline only; (12) Econoline, F-Super Duty, Mustang only; (13) Econoline, F-Super Duty only; (14) Explorer, Mountaineer, Sport Trac; (15...
Warranty Guide 2nd Printing
Page 33
...modifications, or any case, the warranty with components on a certain maintenance schedule: these parts through the Bumper to Bumper, Powertrain, or Diesel Engine limited warranties. NOTE: If the diagnosis does not reveal a defect, the Defects Warranty does not apply. Also covered by the ...covered parts. Your Ford Motor Company dealer maintains a complete list of parts above. Important Information about the specific parts that are covered by this warranty are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and...
...modifications, or any case, the warranty with components on a certain maintenance schedule: these parts through the Bumper to Bumper, Powertrain, or Diesel Engine limited warranties. NOTE: If the diagnosis does not reveal a defect, the Defects Warranty does not apply. Also covered by the ...covered parts. Your Ford Motor Company dealer maintains a complete list of parts above. Important Information about the specific parts that are covered by this warranty are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and...
Diesel Supplement 2nd Printing
Page 2
... specifications for more information. Some aftermarket products may discontinue models or change specifications without any notice and without incurring obligations. 2 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) In addition, certain fluids contained in the Driving chapter. refer to determine... Company, Ford of Canada, and service and repair facilities when servicing your vehicle's Warranty Guide for equipment that you with the Power Stroke diesel engine. A special procedure for turning off the diesel engine is important to cause cancer and birth defects or ...
... specifications for more information. Some aftermarket products may discontinue models or change specifications without any notice and without incurring obligations. 2 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) In addition, certain fluids contained in the Driving chapter. refer to determine... Company, Ford of Canada, and service and repair facilities when servicing your vehicle's Warranty Guide for equipment that you with the Power Stroke diesel engine. A special procedure for turning off the diesel engine is important to cause cancer and birth defects or ...
Diesel Supplement 2nd Printing
Page 3
... driver-side frame rail next to the transmission 3 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of fuel expulsion and fires. To determine whether the vehicle is equipped with the Ford ambulance preparation package. Introduction Important notice Ford vehicles are suitable for producing ambulances only if...
... driver-side frame rail next to the transmission 3 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of fuel expulsion and fires. To determine whether the vehicle is equipped with the Ford ambulance preparation package. Introduction Important notice Ford vehicles are suitable for producing ambulances only if...
Diesel Supplement 2nd Printing
Page 4
...2009 Econoline (eco) Supplement, 2nd Printing USA (fus) F-Super Duty E-Series The FCM/HFCM should be drained at the recommended service interval. If these modified engine performance characteristics persist for an extended period or the service engine soon ( ) or powertrain malfunction/reduced ) is illuminated, seek service power/electronic throttle control light ( from the diesel...Refer to the scheduled maintenance information in the instrument cluster. Engine protection mode Ford diesel engines are controlled through the Powertrain Control Module (PCM) and Fuel Injection Control...
...2009 Econoline (eco) Supplement, 2nd Printing USA (fus) F-Super Duty E-Series The FCM/HFCM should be drained at the recommended service interval. If these modified engine performance characteristics persist for an extended period or the service engine soon ( ) or powertrain malfunction/reduced ) is illuminated, seek service power/electronic throttle control light ( from the diesel...Refer to the scheduled maintenance information in the instrument cluster. Engine protection mode Ford diesel engines are controlled through the Powertrain Control Module (PCM) and Fuel Injection Control...
Diesel Supplement 2nd Printing
Page 5
...used to actuate the fuel injectors. The oil cooler's function is electronically controlled by the PCM. Operating the engine with diesel engines typically are circulated back through the engine to regulate engine oil temperature. Introduction Lubrication system Extended oil change intervals....time for more information about coolant additives and coolant change intervals can cause severe engine damage. 5 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) On F-Super Duty vehicles (6.4L engine), it is important to the engine oil specification chart located under Engine oil ...
...used to actuate the fuel injectors. The oil cooler's function is electronically controlled by the PCM. Operating the engine with diesel engines typically are circulated back through the engine to regulate engine oil temperature. Introduction Lubrication system Extended oil change intervals....time for more information about coolant additives and coolant change intervals can cause severe engine damage. 5 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) On F-Super Duty vehicles (6.4L engine), it is important to the engine oil specification chart located under Engine oil ...
Diesel Supplement 2nd Printing
Page 9
...to start (as part of the light function check) and when the FCM/HFCM has a significant quantity of this supplement for water-contaminated diesel fuel to be checked and repaired promptly to Cold weather starting in the Driving chapter of water in it. If it is possible for ...aid. If the light illuminates when the engine is moving. 9 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) Refer to on . The light should turn on . Allowing water to stay in the system could result in fuel: E-Series F-Super Duty During refueling, it does not illuminate, the glow plug system ...
...to start (as part of the light function check) and when the FCM/HFCM has a significant quantity of this supplement for water-contaminated diesel fuel to be checked and repaired promptly to Cold weather starting in the Driving chapter of water in it. If it is possible for ...aid. If the light illuminates when the engine is moving. 9 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) Refer to on . The light should turn on . Allowing water to stay in the system could result in fuel: E-Series F-Super Duty During refueling, it does not illuminate, the glow plug system ...
Diesel Supplement 2nd Printing
Page 12
... or alcohol to be equipped with an engine idle shutdown system. engine until the oil pressure gauge indicates normal pressure. This system will continue to diesel fuel. Driving Cold weather starting It is recommended that the engine block heater be reset by turning the key to off. 3. The glow plugs will...
... or alcohol to be equipped with an engine idle shutdown system. engine until the oil pressure gauge indicates normal pressure. This system will continue to diesel fuel. Driving Cold weather starting It is recommended that the engine block heater be reset by turning the key to off. 3. The glow plugs will...
Diesel Supplement 2nd Printing
Page 13
... cold weather, use a fuel with lower biodiesel content, try another brand, or discontinue using biodiesel. 13 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) Diesel fuel which has not been properly formulated for the ambient conditions may form wax crystals which has been formulated ...prolong engine life (after a short time, and then will allow the turbocharged engine to use a diesel fuel which can be reset by changing the position of this supplement. On F-Super Duty vehicles, to Engine oil specifications in power take-off , even though the ignition is adjusted seasonally ...
... cold weather, use a fuel with lower biodiesel content, try another brand, or discontinue using biodiesel. 13 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) Diesel fuel which has not been properly formulated for the ambient conditions may form wax crystals which has been formulated ...prolong engine life (after a short time, and then will allow the turbocharged engine to use a diesel fuel which can be reset by changing the position of this supplement. On F-Super Duty vehicles, to Engine oil specifications in power take-off , even though the ignition is adjusted seasonally ...
Diesel Supplement 2nd Printing
Page 16
...intake. Operation in snow Vehicle operation in immediate and severe damage to restart the engine. Consult your authorized dealer for service immediately. 16 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) Either of these conditions may feed excessive amounts of water into the engine is ... Upfitter switches will dry after about 15-30 minutes at highway speeds. At the earliest opportunity, open the hood and clear all diesel engines when idling for extended periods during cold ambient temperatures. • Your vehicle may cause the engine to lose power and possibly...
...intake. Operation in snow Vehicle operation in immediate and severe damage to restart the engine. Consult your authorized dealer for service immediately. 16 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) Either of these conditions may feed excessive amounts of water into the engine is ... Upfitter switches will dry after about 15-30 minutes at highway speeds. At the earliest opportunity, open the hood and clear all diesel engines when idling for extended periods during cold ambient temperatures. • Your vehicle may cause the engine to lose power and possibly...
Diesel Supplement 2nd Printing
Page 23
F-Super Duty vehicles equipped with the 6.4L diesel engine can be jump started using the same procedure as this could result in injury or vehicle damage. refer to push-start capability; Preparing your ... rail behind the front passenger door. A battery positive (+) jumper stud is located on the passenger side frame rail, behind the rear most battery box. 23 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) WARNING: Batteries contain sulfuric acid which can explode if exposed to the passenger side of the disabled vehicle...
F-Super Duty vehicles equipped with the 6.4L diesel engine can be jump started using the same procedure as this could result in injury or vehicle damage. refer to push-start capability; Preparing your ... rail behind the front passenger door. A battery positive (+) jumper stud is located on the passenger side frame rail, behind the rear most battery box. 23 2009 Econoline (eco) Supplement, 2nd Printing USA (fus) WARNING: Batteries contain sulfuric acid which can explode if exposed to the passenger side of the disabled vehicle...