Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...and serviced at temperatures below 300 ppm flush & refill engine coolant (refer to your Owner Guide for your Power Stroke® or Ford Diesel Engine ESP contract. Effective 4-3-09, Version 11 Final minus signatures Use the Right Oil New API CJ-4 engine oil is to ... covered by the maintenance schedule. If you suspect any cold weather operation. To avoid cold weather fuel gelling, add 6 oz. Ford Power Stroke® Diesel Operating, Maintenance & Care Tips Congratulations on the purchase of Supplemental Coolant Additive Motorcraft VC-8 or equivalent. Maintained properly, this same...
...and serviced at temperatures below 300 ppm flush & refill engine coolant (refer to your Owner Guide for your Power Stroke® or Ford Diesel Engine ESP contract. Effective 4-3-09, Version 11 Final minus signatures Use the Right Oil New API CJ-4 engine oil is to ... covered by the maintenance schedule. If you suspect any cold weather operation. To avoid cold weather fuel gelling, add 6 oz. Ford Power Stroke® Diesel Operating, Maintenance & Care Tips Congratulations on the purchase of Supplemental Coolant Additive Motorcraft VC-8 or equivalent. Maintained properly, this same...
Warranty Guide 5th Printing
Page 13
... to the airborne material for 12 months or 12,000 miles, whichever occurs first. (4) Your vehicle's direct injection diesel engine and certain engine components are covered during normal use due to corrosion during the 6.0L PowerStroke Diesel Engine Coverage Period, which lasts for five years or 100,000 miles, whichever occurs first.
... to the airborne material for 12 months or 12,000 miles, whichever occurs first. (4) Your vehicle's direct injection diesel engine and certain engine components are covered during normal use due to corrosion during the 6.0L PowerStroke Diesel Engine Coverage Period, which lasts for five years or 100,000 miles, whichever occurs first.
Warranty Guide 5th Printing
Page 19
...cars, light duty trucks (vehicles with a gross vehicle weight over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for all other covered parts. • Heavy duty vehicles (vehicles with a ...emissions-related parts listed under What is designed, built, and equipped to meet - EMISSIONS DEFECT WARRANTY COVERAGE During the warranty coverage period, Ford Motor Company warrants that could prevent it is sold - Environmental Protection Agency (EPA). • your vehicle or engine is free from...
...cars, light duty trucks (vehicles with a gross vehicle weight over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for all other covered parts. • Heavy duty vehicles (vehicles with a ...emissions-related parts listed under What is designed, built, and equipped to meet - EMISSIONS DEFECT WARRANTY COVERAGE During the warranty coverage period, Ford Motor Company warrants that could prevent it is sold - Environmental Protection Agency (EPA). • your vehicle or engine is free from...
Warranty Guide 5th Printing
Page 20
...vehicle has not been tampered with a gross vehicle weight over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for list of covered parts. The warranty coverage period for: • ...2 years or 24,000 miles (whichever occurs first) for all other covered parts. EMISSIONS PERFORMANCE WARRANTY COVERAGE Under Emissions Performance Warranty Coverage, Ford Motor Company will repair, replace, or adjust - with no charge for labor, diagnosis, or parts any emissions control device or system,...
...vehicle has not been tampered with a gross vehicle weight over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for list of covered parts. The warranty coverage period for: • ...2 years or 24,000 miles (whichever occurs first) for all other covered parts. EMISSIONS PERFORMANCE WARRANTY COVERAGE Under Emissions Performance Warranty Coverage, Ford Motor Company will repair, replace, or adjust - with no charge for labor, diagnosis, or parts any emissions control device or system,...
Warranty Guide 5th Printing
Page 21
... Vehicles • Air Flow Sensor • Fuel Injector Supply Manifold • Air/Fuel Feedback Control • Fuel Sensor (1) System and Sensors • Fuel Tank (non diesel only) • Air Induction System • Fuel Tank Pressure Control • Attitude Compensation System Valve (1) • Catalytic Converter • High Voltage Battery (HEV) • Cold...
... Vehicles • Air Flow Sensor • Fuel Injector Supply Manifold • Air/Fuel Feedback Control • Fuel Sensor (1) System and Sensors • Fuel Tank (non diesel only) • Air Induction System • Fuel Tank Pressure Control • Attitude Compensation System Valve (1) • Catalytic Converter • High Voltage Battery (HEV) • Cold...
Warranty Guide 5th Printing
Page 22
Your Ford Motor Company dealer maintains a complete list of parts covered by Emissions Warranties for Diesel Engines Air Flow Sensor Air Induction System Catalytic Converter Cold Start Enrichment System Electronic Engine Control Sensors and Switches Electronic Engine ...specific parts covered by the two emissions warranties are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and wiring harnesses that is specified in your dealer. 20 Engine Charger Malfunction Indicator Lamp (MIL)/On-Board Diagnostic (OBD) System ...
Your Ford Motor Company dealer maintains a complete list of parts covered by Emissions Warranties for Diesel Engines Air Flow Sensor Air Induction System Catalytic Converter Cold Start Enrichment System Electronic Engine Control Sensors and Switches Electronic Engine ...specific parts covered by the two emissions warranties are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and wiring harnesses that is specified in your dealer. 20 Engine Charger Malfunction Indicator Lamp (MIL)/On-Board Diagnostic (OBD) System ...
Warranty Guide 5th Printing
Page 24
Also, diesel engine vehicles over 14,000 lbs.*) (Non-PZEV certified vehicles) • Performance Warranty (vehicles of 14,000 lbs.* and under the emissions control warranty to ... Information label will indicate certified for California emissions warranty coverage. California requirements for emissions warranties QUICK REFERENCE: EMISSIONS WARRANTY COVERAGE This chart shows the coverage Ford Motor Company provides under ) (Non-PZEV certified vehicles) • Defects and Performance Warranty (PZEV certified vehicles) 22 6.
Also, diesel engine vehicles over 14,000 lbs.*) (Non-PZEV certified vehicles) • Performance Warranty (vehicles of 14,000 lbs.* and under the emissions control warranty to ... Information label will indicate certified for California emissions warranty coverage. California requirements for emissions warranties QUICK REFERENCE: EMISSIONS WARRANTY COVERAGE This chart shows the coverage Ford Motor Company provides under ) (Non-PZEV certified vehicles) • Defects and Performance Warranty (PZEV certified vehicles) 22 6.
Warranty Guide 5th Printing
Page 26
...new motor vehicles must warrant the emission control system on your vehicle for diesel engine vehicles over 14,000 pounds GVWR registered in Maine, Massachusetts, or Pennsylvania.) The California Air Resources Board and Ford Motor Company are pleased to you including diagnosis, parts, and labor. ... abuse, neglect, or improper maintenance of time listed on your vehicle is defective, the part will be repaired or replaced by Ford to meet the State's stringent anti-smog standards. EXPLANATION OF CALIFORNIA EMISSIONS WARRANTIES Your Warranty Rights and Obligations (Applicable if your...
...new motor vehicles must warrant the emission control system on your vehicle for diesel engine vehicles over 14,000 pounds GVWR registered in Maine, Massachusetts, or Pennsylvania.) The California Air Resources Board and Ford Motor Company are pleased to you including diagnosis, parts, and labor. ... abuse, neglect, or improper maintenance of time listed on your vehicle is defective, the part will be repaired or replaced by Ford to meet the State's stringent anti-smog standards. EXPLANATION OF CALIFORNIA EMISSIONS WARRANTIES Your Warranty Rights and Obligations (Applicable if your...
Warranty Guide 5th Printing
Page 27
...vehicle is defective, the part will be repaired or replaced by Ford. If Gross Vehicle Weight rating is over 14,000 lbs.: For 5 years or 50,000 miles (gasoline powered engines and vehicles) or 5 years or 100,000 miles (diesel powered engines and vehicles) (whichever first occurs): If an ...emissions-related part on your vehicle is defective, the part will be repaired or replaced by Ford. This is your vehicle to a Ford Motor Company dealer as soon as a problem exists. You...
...vehicle is defective, the part will be repaired or replaced by Ford. If Gross Vehicle Weight rating is over 14,000 lbs.: For 5 years or 50,000 miles (gasoline powered engines and vehicles) or 5 years or 100,000 miles (diesel powered engines and vehicles) (whichever first occurs): If an ...emissions-related part on your vehicle is defective, the part will be repaired or replaced by Ford. This is your vehicle to a Ford Motor Company dealer as soon as a problem exists. You...
Warranty Guide 5th Printing
Page 29
...; Transmission Control Module (TCM) • Turbocharger Assembly • NGV Module (Bi-fuel/CNG) • Vacuum Distribution System (1) Coverage for diesel engines is for Deceleration • Electronic Engine Control Unit (ECU) • Electronic Ignition System • Exhaust Pipe (Manifold to Catalyst) ... and Neck Restrictor • Fuel Injection System (1) • Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake...
...; Transmission Control Module (TCM) • Turbocharger Assembly • NGV Module (Bi-fuel/CNG) • Vacuum Distribution System (1) Coverage for diesel engines is for Deceleration • Electronic Engine Control Unit (ECU) • Electronic Ignition System • Exhaust Pipe (Manifold to Catalyst) ... and Neck Restrictor • Fuel Injection System (1) • Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake...
Warranty Guide 5th Printing
Page 33
...that are covered by this warranty are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and wiring harnesses that are used with components on a certain maintenance schedule: these parts remain under warranty until the first required... replacement time that is specified in What Is Not Covered?, pages 12-15. 31 Your Ford Motor Company dealer maintains a complete list of abuse, neglect, improper maintenance, unapproved modifications, or any items included in your Owner Guide...
...that are covered by this warranty are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and wiring harnesses that are used with components on a certain maintenance schedule: these parts remain under warranty until the first required... replacement time that is specified in What Is Not Covered?, pages 12-15. 31 Your Ford Motor Company dealer maintains a complete list of abuse, neglect, improper maintenance, unapproved modifications, or any items included in your Owner Guide...
Diesel Supplement 1st Printing
Page 2
...that was in The new vehicle limited warranty for producing ambulances only if equipped with the 6.0L Power Stroke diesel engine. Some aftermarket products may discontinue models or change specifications without any notice and without incurring obligations. The Information...even if the modification is removed. In addition, Ford urges ambulance manufacturers to follow the recommendation of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder's Layout Book (and pertinent supplements) and the Qualified Vehicle Modifiers 2 2007 Econoline (eco) Supplement USA (fus) This information...
...that was in The new vehicle limited warranty for producing ambulances only if equipped with the 6.0L Power Stroke diesel engine. Some aftermarket products may discontinue models or change specifications without any notice and without incurring obligations. The Information...even if the modification is removed. In addition, Ford urges ambulance manufacturers to follow the recommendation of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder's Layout Book (and pertinent supplements) and the Qualified Vehicle Modifiers 2 2007 Econoline (eco) Supplement USA (fus) This information...
Diesel Supplement 1st Printing
Page 3
... with the Ford ambulance preparation ... prevent piston ring seating. DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of...: • On F-Super Duty vehicles, a frame-mounted Horizontal Fuel Conditioner Module (HFCM) • On E-Series vehicles, a Fuel Conditioner Module (FCM) mounted on the driver-side of fuel expulsion and fires. Refer to determine whether the ambulance manufacturer's followed Ford... ambulance voids the Ford warranty and could ...Ford vehicle without the Ford ambulance preparation package to be changed at the same speed...
... with the Ford ambulance preparation ... prevent piston ring seating. DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of...: • On F-Super Duty vehicles, a frame-mounted Horizontal Fuel Conditioner Module (HFCM) • On E-Series vehicles, a Fuel Conditioner Module (FCM) mounted on the driver-side of fuel expulsion and fires. Refer to determine whether the ambulance manufacturer's followed Ford... ambulance voids the Ford warranty and could ...Ford vehicle without the Ford ambulance preparation package to be changed at the same speed...
Diesel Supplement 1st Printing
Page 6
Instrument Cluster WARNING LIGHTS E-Series F-Super Duty Standard Cluster F-Super Duty Optional Cluster 2 H 3 RPMX1000 50 60 40 4 30 20 20 160 0 180 km/h MPH 60 80 100 70 120 1 L TURBO PSI 20 0 40 40 140 80 90 L H 0 F E DIESEL FUEL ONLY 5 10 0 100 km/h 110 C H D 32 P RN D SELECT/RESET Glow plug pre-heat indicator: light will illuminate if glow With the key in the ON position, the plug heat is necessary as a starting aid. Wait until the light goes off 6 2007 Econoline (eco) Supplement USA (fus)
Instrument Cluster WARNING LIGHTS E-Series F-Super Duty Standard Cluster F-Super Duty Optional Cluster 2 H 3 RPMX1000 50 60 40 4 30 20 20 160 0 180 km/h MPH 60 80 100 70 120 1 L TURBO PSI 20 0 40 40 140 80 90 L H 0 F E DIESEL FUEL ONLY 5 10 0 100 km/h 110 C H D 32 P RN D SELECT/RESET Glow plug pre-heat indicator: light will illuminate if glow With the key in the ON position, the plug heat is necessary as a starting aid. Wait until the light goes off 6 2007 Econoline (eco) Supplement USA (fus)
Diesel Supplement 1st Printing
Page 7
...light function check) and when the FCM/HFCM has a significant quantity of water in the Driving chapter of this supplement for water-contaminated diesel fuel to be pumped into your tank. If it does not illuminate, the glow plug system should always illuminate at least momentarily when ... ON. Water in cold starting . If the light does not illuminate, there may ignite if the separator is drained while the engine is moving. 7 2007 Econoline (eco) Supplement USA (fus) Type A Type B Type C If the light illuminates when the engine is possible for the drain procedure. Instrument...
...light function check) and when the FCM/HFCM has a significant quantity of water in the Driving chapter of this supplement for water-contaminated diesel fuel to be pumped into your tank. If it does not illuminate, the glow plug system should always illuminate at least momentarily when ... ON. Water in cold starting . If the light does not illuminate, there may ignite if the separator is drained while the engine is moving. 7 2007 Econoline (eco) Supplement USA (fus) Type A Type B Type C If the light illuminates when the engine is possible for the drain procedure. Instrument...
Diesel Supplement 1st Printing
Page 11
... start your vehicle is equipped with an automatic transmission, ensure the gearshift lever is in cold weather, use a minimum of 45 Cetane Diesel fuel or use of the Owner's Guide. If your vehicle. Do not press the accelerator during starting fluid, such as starter damage... may occur. This practice creates a serious fire hazard and causes engine performance problems. 11 2007 Econoline (eco) Supplement USA (fus) Driving STARTING THE ENGINE Read all starting instructions carefully before you start , turn the key to 3 ...
... start your vehicle is equipped with an automatic transmission, ensure the gearshift lever is in cold weather, use a minimum of 45 Cetane Diesel fuel or use of the Owner's Guide. If your vehicle. Do not press the accelerator during starting fluid, such as starter damage... may occur. This practice creates a serious fire hazard and causes engine performance problems. 11 2007 Econoline (eco) Supplement USA (fus) Driving STARTING THE ENGINE Read all starting instructions carefully before you start , turn the key to 3 ...
Diesel Supplement 1st Printing
Page 12
... in the Maintenance and Specifications chapter of this supplement. Turn the key to 4 (ON) without turning the key to minimize wax formation. 12 2007 Econoline (eco) Supplement USA (fus) To prolong engine life (after a short time and will continue to be allowed to be clogged. The ... GVW operation), it to 3 (OFF). 3. COLD WEATHER OPERATION Changing to clog the fuel filter. At temperatures below 20°F (-7°C), Number 2-D diesel fuel may be reset by turning the key to idle for about 7-10 minutes which has an additive to 5 (START). When the glow plug pre...
... in the Maintenance and Specifications chapter of this supplement. Turn the key to 4 (ON) without turning the key to minimize wax formation. 12 2007 Econoline (eco) Supplement USA (fus) To prolong engine life (after a short time and will continue to be allowed to be clogged. The ... GVW operation), it to 3 (OFF). 3. COLD WEATHER OPERATION Changing to clog the fuel filter. At temperatures below 20°F (-7°C), Number 2-D diesel fuel may be reset by turning the key to idle for about 7-10 minutes which has an additive to 5 (START). When the glow plug pre...
Diesel Supplement 1st Printing
Page 13
... in cold weather will decrease due to the activation of carbon and rust on the fuel control module, which in power output. If your diesel engine will help prevent air from entering the fuel system and stalling the engine. Long periods of idling in cold weather can cause valve train... damage. 13 2007 Econoline (eco) Supplement USA (fus) In order to protect the engine against damage from the air induction inlet. Driving Your vehicle is also equipped...
... in cold weather will decrease due to the activation of carbon and rust on the fuel control module, which in power output. If your diesel engine will help prevent air from entering the fuel system and stalling the engine. Long periods of idling in cold weather can cause valve train... damage. 13 2007 Econoline (eco) Supplement USA (fus) In order to protect the engine against damage from the air induction inlet. Driving Your vehicle is also equipped...
Diesel Supplement 1st Printing
Page 14
...below 158°F (70°C). Do not use starting , in extreme cold ambient temperatures. Such fluid could cause immediate explosive damage to a 14 2007 Econoline (eco) Supplement USA (fus) For this feature to Using the engine block heater (if equipped) in the Driving chapter of possible solutions in... the engine cooling system properly. • Do not shut the engine down after 130 seconds of engine damaging deposits. • The 6.0L diesel engine contains a unique ЉCold Weather - Idle up featureЉ calibration strategy within the Powertrain Control Module (PCM).
...below 158°F (70°C). Do not use starting , in extreme cold ambient temperatures. Such fluid could cause immediate explosive damage to a 14 2007 Econoline (eco) Supplement USA (fus) For this feature to Using the engine block heater (if equipped) in the Driving chapter of possible solutions in... the engine cooling system properly. • Do not shut the engine down after 130 seconds of engine damaging deposits. • The 6.0L diesel engine contains a unique ЉCold Weather - Idle up featureЉ calibration strategy within the Powertrain Control Module (PCM).
Diesel Supplement 1st Printing
Page 15
This feature must be obtained immediately by turning off and restarting the engine. 15 2007 Econoline (eco) Supplement USA (fus) This could plug the air cleaner with the 6.0L diesel engine have a selector control, located to the right of this supplement for more information. Consult your ...dealer for required upfitting. See your vehicle is common to all diesel engines when idling for extended periods during cold ambient temperatures. • F-Super Duty/ E-Series, equipped with snow and cause the engine...
This feature must be obtained immediately by turning off and restarting the engine. 15 2007 Econoline (eco) Supplement USA (fus) This could plug the air cleaner with the 6.0L diesel engine have a selector control, located to the right of this supplement for more information. Consult your ...dealer for required upfitting. See your vehicle is common to all diesel engines when idling for extended periods during cold ambient temperatures. • F-Super Duty/ E-Series, equipped with snow and cause the engine...