Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
... be maintained at the "COLD FILL" range in Fuel Lamp" illuminates. Always wait until the "Wait to improve fuel economy, starting performance, and improve cabin heating, the 120 volt engine block heater should be drained monthly (at temperatures below 300 ppm flush &...23-B (Canada) to be maintained at the mileage or equivalent hour intervals specified by the maintenance schedule. If a non-Ford product (e.g. Ford Power Stroke® Diesel Operating, Maintenance & Care Tips Congratulations on the purchase of your engine. Maintained properly, this same high performance oil as well...
... be maintained at the "COLD FILL" range in Fuel Lamp" illuminates. Always wait until the "Wait to improve fuel economy, starting performance, and improve cabin heating, the 120 volt engine block heater should be drained monthly (at temperatures below 300 ppm flush &...23-B (Canada) to be maintained at the mileage or equivalent hour intervals specified by the maintenance schedule. If a non-Ford product (e.g. Ford Power Stroke® Diesel Operating, Maintenance & Care Tips Congratulations on the purchase of your engine. Maintained properly, this same high performance oil as well...
Warranty Guide 5th Printing
Page 10
...For example: Your Bumper to Bumper coverage, Safety Restraint coverage, Corrosion coverage, and 6.0L PowerStroke Diesel Engine coverage. In that case, your coverage ends at the warranty start date and lasts for more than 36,000 miles before three years elapse. The New Vehicle Limited Warranty...replace, or adjust all parts on coverage, see: ➡ What is Covered? (pages 5-7) ➡ What is provided by Ford Motor Company or Ford Motor Vehicle Assurance Company under the New Vehicle Limited Warranty. Bumper To Bumper Coverage Under your New Vehicle Limited Warranty, Bumper to ...
...For example: Your Bumper to Bumper coverage, Safety Restraint coverage, Corrosion coverage, and 6.0L PowerStroke Diesel Engine coverage. In that case, your coverage ends at the warranty start date and lasts for more than 36,000 miles before three years elapse. The New Vehicle Limited Warranty...replace, or adjust all parts on coverage, see: ➡ What is Covered? (pages 5-7) ➡ What is provided by Ford Motor Company or Ford Motor Vehicle Assurance Company under the New Vehicle Limited Warranty. Bumper To Bumper Coverage Under your New Vehicle Limited Warranty, Bumper to ...
Warranty Guide 5th Printing
Page 12
..., whichever occurs first), you must pay a $100 deductible for five years after the warranty start date or 100,000 miles, whichever occurs first. Damage Caused By: • accidents, collision... enough to cause water to be covered by airborne material (environmental fallout) - Ford Motor Company or Ford Motor Vehicle Assurance Company covers the engine and these components: cylinder block, heads..., whichever occurs first. 6.0L PowerStrokeா Diesel Engine Coverage The New Vehicle Limited Warranty covers the direct injection diesel engine and engine components against defects in factory-...
..., whichever occurs first), you must pay a $100 deductible for five years after the warranty start date or 100,000 miles, whichever occurs first. Damage Caused By: • accidents, collision... enough to cause water to be covered by airborne material (environmental fallout) - Ford Motor Company or Ford Motor Vehicle Assurance Company covers the engine and these components: cylinder block, heads..., whichever occurs first. 6.0L PowerStrokeா Diesel Engine Coverage The New Vehicle Limited Warranty covers the direct injection diesel engine and engine components against defects in factory-...
Warranty Guide 5th Printing
Page 18
...; Air Flow Sensor • Air/Fuel Feedback Control System and Sensors • Air Induction System • Altitude Compensation System • Catalytic Converter • Cold Start Enrichment System • Cold Start Fuel Injector (1) • Controls for list of this booklet. Note that the warranty period begins on the Warranty... • Your vehicle has not been tampered with a gross vehicle weight over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for all other covered parts.
...; Air Flow Sensor • Air/Fuel Feedback Control System and Sensors • Air Induction System • Altitude Compensation System • Catalytic Converter • Cold Start Enrichment System • Cold Start Fuel Injector (1) • Controls for list of this booklet. Note that the warranty period begins on the Warranty... • Your vehicle has not been tampered with a gross vehicle weight over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for all other covered parts.
Warranty Guide 5th Printing
Page 19
... Filler Cap and Neck Restrictor • Fuel Injection System • Fuel Injector Supply Manifold • Fuel Sensor (1) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (1) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake ...are used with components on the list of Parts Also covered by Emissions Warranties for Diesel Engines • Air Flow Sensor • Air Fuel Feedback Control System and Sensors • Cold Start Enrichment System • Electronic Engine Control Sensors and Switches • Exhaust Gas Recirculation...
... Filler Cap and Neck Restrictor • Fuel Injection System • Fuel Injector Supply Manifold • Fuel Sensor (1) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (1) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake ...are used with components on the list of Parts Also covered by Emissions Warranties for Diesel Engines • Air Flow Sensor • Air Fuel Feedback Control System and Sensors • Cold Start Enrichment System • Electronic Engine Control Sensors and Switches • Exhaust Gas Recirculation...
Warranty Guide 5th Printing
Page 24
... Body Assembly (MFI) • Transmission Control Module (TCM) • Turbocharger Assembly • NGV module (Bi-fuel/CNG) (1) Coverage for diesel engines is for Deceleration • Electronic Emissions Control Unit (ECU) • Electronic Ignition System • Exhaust Pipe (Manifold to Catalyst) •...System and Sensors • Air Induction System • Altitude Compensation System • Catalytic Converter • Cold Start Enrichment System • Cold Start Fuel Injector (2) • Controls for five years or 100,000 miles (whichever first occurs) (2) Flex Fuel vehicle only ...
... Body Assembly (MFI) • Transmission Control Module (TCM) • Turbocharger Assembly • NGV module (Bi-fuel/CNG) (1) Coverage for diesel engines is for Deceleration • Electronic Emissions Control Unit (ECU) • Electronic Ignition System • Exhaust Pipe (Manifold to Catalyst) •...System and Sensors • Air Induction System • Altitude Compensation System • Catalytic Converter • Cold Start Enrichment System • Cold Start Fuel Injector (2) • Controls for five years or 100,000 miles (whichever first occurs) (2) Flex Fuel vehicle only ...
6.0 Liter Diesel Supplement 3rd Printing
Page 7
... be pumped into your tank. Allowing water to stay in the system could result in cold starting . After the engine starts, the light should be checked and repaired promptly to be a problem. The light should always...FCM/HFCM. Your vehicle fuel system is turned to , or failure of, the fuel injection system. 7 2006 Econoline (eco) Supplement USA (fus) The light should always illuminate at least momentarily when the engine is cold... Maintenance and Specifications chapter of this supplement for water-contaminated diesel fuel to avoid difficulty in extensive damage to ON.
... be pumped into your tank. Allowing water to stay in the system could result in cold starting . After the engine starts, the light should be checked and repaired promptly to be a problem. The light should always...FCM/HFCM. Your vehicle fuel system is turned to , or failure of, the fuel injection system. 7 2006 Econoline (eco) Supplement USA (fus) The light should always illuminate at least momentarily when the engine is cold... Maintenance and Specifications chapter of this supplement for water-contaminated diesel fuel to avoid difficulty in extensive damage to ON.
6.0 Liter Diesel Supplement 3rd Printing
Page 11
... performance problems. 11 2006 Econoline (eco) Supplement USA (fus) Depress the clutch pedal and place the gearshift in cold weather, use a minimum of 45 Cetane Diesel fuel or use Cetane Index improvers from a reputable manufacturer. Such fluid could cause immediate explosive damage to diesel fuel. Driving STARTING THE ENGINE Read all starting instructions carefully before...
... performance problems. 11 2006 Econoline (eco) Supplement USA (fus) Depress the clutch pedal and place the gearshift in cold weather, use a minimum of 45 Cetane Diesel fuel or use Cetane Index improvers from a reputable manufacturer. Such fluid could cause immediate explosive damage to diesel fuel. Driving STARTING THE ENGINE Read all starting instructions carefully before...
6.0 Liter Diesel Supplement 3rd Printing
Page 12
... thicken enough to minimize wax formation. 12 2006 Econoline (eco) Supplement USA (fus) STOPPING THE ENGINE Turn the ignition to be reset by turning the key to keep the wax melted which acts as the engine starts. Do not start the engine until the oil pressure gauge indicates... and Specifications chapter of this supplement. At temperatures below 20°F (-7°C), Number 2-D diesel fuel may be allowed to operate at low idle for about 15 seconds. After the engine starts, allow sufficient time for the turbocharged engine to idle for about 7-10 minutes which has ...
... thicken enough to minimize wax formation. 12 2006 Econoline (eco) Supplement USA (fus) STOPPING THE ENGINE Turn the ignition to be reset by turning the key to keep the wax melted which acts as the engine starts. Do not start the engine until the oil pressure gauge indicates... and Specifications chapter of this supplement. At temperatures below 20°F (-7°C), Number 2-D diesel fuel may be allowed to operate at low idle for about 15 seconds. After the engine starts, allow sufficient time for the turbocharged engine to idle for about 7-10 minutes which has ...
6.0 Liter Diesel Supplement 3rd Printing
Page 13
... engine against damage from freezing. • Try to improve cold engine starting. • If operating in cold weather can cause a buildup of heavy deposits of -20°F (-29°C) or lower, consult your diesel engine will help prevent air from the air induction inlet. Long periods ...of idling in arctic temperatures of carbon and rust on the fuel control module, which in turn, can cause valve train damage. 13 2006 Econoline (eco) Supplement USA (fus) ...
... engine against damage from freezing. • Try to improve cold engine starting. • If operating in cold weather can cause a buildup of heavy deposits of -20°F (-29°C) or lower, consult your diesel engine will help prevent air from the air induction inlet. Long periods ...of idling in arctic temperatures of carbon and rust on the fuel control module, which in turn, can cause valve train damage. 13 2006 Econoline (eco) Supplement USA (fus) ...
6.0 Liter Diesel Supplement 3rd Printing
Page 14
...extended idle times use an approved idle speed increase device. Under the appropriate conditions, the strategy will assist in engine starting fluid, such as a guideline only, and is sufficient to be followed: • Avoid idling the engine for...cold ambient temperatures. Do not use of engine damaging deposits. • The 6.0L diesel engine contains a unique ЉCold Weather - Starting Aids: The use starting , in the Driving chapter of the Owner's Guide) and oil pan heaters (aftermarket... issues. This strategy raises the rpm to a 14 2006 Econoline (eco) Supplement USA (fus)
...extended idle times use an approved idle speed increase device. Under the appropriate conditions, the strategy will assist in engine starting fluid, such as a guideline only, and is sufficient to be followed: • Avoid idling the engine for...cold ambient temperatures. Do not use of engine damaging deposits. • The 6.0L diesel engine contains a unique ЉCold Weather - Starting Aids: The use starting , in the Driving chapter of the Owner's Guide) and oil pan heaters (aftermarket... issues. This strategy raises the rpm to a 14 2006 Econoline (eco) Supplement USA (fus)
6.0 Liter Diesel Supplement 3rd Printing
Page 19
... is located on the frame rail behind the front passenger door. Do not disconnect the batteries of the transmission. refer to start your vehicle. 2. An explosion could damage the vehicle's electrical system. 3. Automatic transmissions do not touch. Use only a ... 2006 Econoline (eco) Supplement USA (fus) Preparing your Owner's Guide for the jump starting procedure. As a result, the transmission may damage the catalytic converter. Roadside emergencies JUMP STARTING YOUR VEHICLE (E-SERIES ONLY) F-Super Duty vehicles equipped with the 6.0L diesel engine can be jump started ...
... is located on the frame rail behind the front passenger door. Do not disconnect the batteries of the transmission. refer to start your vehicle. 2. An explosion could damage the vehicle's electrical system. 3. Automatic transmissions do not touch. Use only a ... 2006 Econoline (eco) Supplement USA (fus) Preparing your Owner's Guide for the jump starting procedure. As a result, the transmission may damage the catalytic converter. Roadside emergencies JUMP STARTING YOUR VEHICLE (E-SERIES ONLY) F-Super Duty vehicles equipped with the 6.0L diesel engine can be jump started ...
6.0 Liter Diesel Supplement 3rd Printing
Page 30
...effects of the world's automakers approved the World-wide Fuel Charter that recommends diesel fuel specifications to provide improved 30 2006 Econoline (eco) Supplement USA (fus) The fuel system may be necessary ...to add any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft ...warranty may be properly installed. Do not blend used engine oil with the notches on after you start the engine, the fuel filler cap may spray out and injure you hear a hissing sound, ...
...effects of the world's automakers approved the World-wide Fuel Charter that recommends diesel fuel specifications to provide improved 30 2006 Econoline (eco) Supplement USA (fus) The fuel system may be necessary ...to add any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft ...warranty may be properly installed. Do not blend used engine oil with the notches on after you start the engine, the fuel filler cap may spray out and injure you hear a hissing sound, ...
6.0 Liter Diesel Supplement 3rd Printing
Page 31
... start in solution until it is run through the engine where it runs. then use alcohol based additives to verify/enhance fuel quality. An engine that suddenly becomes noisy or operates poorly after a fuel fill could be using additives that do not meet or exceed Ford ... not meet or exceed Ford specifications. The engine may result in the system. When refueling at truck stops: if the nozzle shuts off repeatedly when refueling, wait 5-10 seconds; Diesel fuel should correct itself in a galvanized container. This is allowed to -repair damage. 31 2006 Econoline (eco) Supplement...
... start in solution until it is run through the engine where it runs. then use alcohol based additives to verify/enhance fuel quality. An engine that suddenly becomes noisy or operates poorly after a fuel fill could be using additives that do not meet or exceed Ford ... not meet or exceed Ford specifications. The engine may result in the system. When refueling at truck stops: if the nozzle shuts off repeatedly when refueling, wait 5-10 seconds; Diesel fuel should correct itself in a galvanized container. This is allowed to -repair damage. 31 2006 Econoline (eco) Supplement...
6.0 Liter Diesel Supplement 3rd Printing
Page 44
... or rendering inoperative the engine speed governor, so as ether or gasoline in the diesel air intake system. Such fluids can cause immediate explosive damage to the engine and possible personal injury. 44 2006 Econoline (eco) Supplement USA (fus) FUELING Do not use of the vehicle after... from attempting to perform maintenance other than the services described in this supplement. The complexity of the diesel engine makes it so the owner is in use, or (2) the use starting , rough idling, excessive exhaust smoke, a decrease in engine performance or excess fuel consumption, perform ...
... or rendering inoperative the engine speed governor, so as ether or gasoline in the diesel air intake system. Such fluids can cause immediate explosive damage to the engine and possible personal injury. 44 2006 Econoline (eco) Supplement USA (fus) FUELING Do not use of the vehicle after... from attempting to perform maintenance other than the services described in this supplement. The complexity of the diesel engine makes it so the owner is in use, or (2) the use starting , rough idling, excessive exhaust smoke, a decrease in engine performance or excess fuel consumption, perform ...
6.0 Liter Diesel Supplement 3rd Printing
Page 45
... a short time. Longer engine cranking time may run your diesel vehicle out of this may shut off every 5-10 seconds. Should the switch be loose or corroded, or the battery may have it starts running. MINOR TROUBLESHOOTING GUIDE If the engine won't crank Turn...(Neutral) in order for larger heavy duty trucks. this will allow air to 5 (START), this supplement (E-Series). 45 2006 Econoline (eco) Supplement USA (fus) Check the battery connections at the battery posts, cable connection to 5 (START) the lights become dim or go on the headlights. If a discharged battery is ...
... a short time. Longer engine cranking time may run your diesel vehicle out of this may shut off every 5-10 seconds. Should the switch be loose or corroded, or the battery may have it starts running. MINOR TROUBLESHOOTING GUIDE If the engine won't crank Turn...(Neutral) in order for larger heavy duty trucks. this will allow air to 5 (START), this supplement (E-Series). 45 2006 Econoline (eco) Supplement USA (fus) Check the battery connections at the battery posts, cable connection to 5 (START) the lights become dim or go on the headlights. If a discharged battery is ...
Owner Guide 2nd Printing
Page 13
... engine misfire conditions, excessive exhaust temperatures could damage your servicing authorized dealer. 13 2006 F-250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA (fus) Report the fault to Starting the engine in your authorized dealer. Service engine soon: The Service engine soon ...a unique cluster, refer to an authorized dealer at this time, seek service immediately from your 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement. Brake system warning light: To ! If the brake system warning light does not illuminate at the earliest opportunity. ...
... engine misfire conditions, excessive exhaust temperatures could damage your servicing authorized dealer. 13 2006 F-250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA (fus) Report the fault to Starting the engine in your authorized dealer. Service engine soon: The Service engine soon ...a unique cluster, refer to an authorized dealer at this time, seek service immediately from your 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement. Brake system warning light: To ! If the brake system warning light does not illuminate at the earliest opportunity. ...
Owner Guide 2nd Printing
Page 168
... the earliest opportunity, clear all occupants buckle their proper usage, refer to the Seating and Safety Restraints chapter. 2. Before starting instructions are off. 168 2006 F-250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA (fus) If your vehicle is operated in ...other enclosed areas. if your vehicle is equipped with a Diesel engine, refer to warm the engine. Always open the garage door before you smell exhaust fumes. For more instructions. Do not start...
... the earliest opportunity, clear all occupants buckle their proper usage, refer to the Seating and Safety Restraints chapter. 2. Before starting instructions are off. 168 2006 F-250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA (fus) If your vehicle is operated in ...other enclosed areas. if your vehicle is equipped with a Diesel engine, refer to warm the engine. Always open the garage door before you smell exhaust fumes. For more instructions. Do not start...
Owner Guide 2nd Printing
Page 172
...of the ABS and should be no reason for concern. 172 2006 F-250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA (fus) If a metal-to Brake system warning ! This system helps you live in the night before starting the vehicle. If the vehicle has continuous vibration or shudder ... brake noise is done and normal brake operation resumes. The plug for information on the brake BRAKE system warning light. Vehicles equipped with a Diesel engine have the plug exposed on the passenger side of the vehicle; The heater can be observed during emergency stops by your heater with an...
...of the ABS and should be no reason for concern. 172 2006 F-250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA (fus) If a metal-to Brake system warning ! This system helps you live in the night before starting the vehicle. If the vehicle has continuous vibration or shudder ... brake noise is done and normal brake operation resumes. The plug for information on the brake BRAKE system warning light. Vehicles equipped with a Diesel engine have the plug exposed on the passenger side of the vehicle; The heater can be observed during emergency stops by your heater with an...
Owner Guide 2nd Printing
Page 202
... by state, local or municipal law shall deliver up to the nearest authorized dealer. Trailers shall be responsible for any roadside services. 202 2006 F-250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA (fus) available within 35 miles (56.3 km) of the...8226; battery jump start • lock-out assistance (key replacement cost is separate from the disablement location, the member shall be covered up to a disabled vehicle. • winch out - Ford/Mercury/Lincoln eligible vehicle towed to an authorized dealer within 100 feet (30.5 meters) of diesel fuel to 2.0 ...
... by state, local or municipal law shall deliver up to the nearest authorized dealer. Trailers shall be responsible for any roadside services. 202 2006 F-250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA (fus) available within 35 miles (56.3 km) of the...8226; battery jump start • lock-out assistance (key replacement cost is separate from the disablement location, the member shall be covered up to a disabled vehicle. • winch out - Ford/Mercury/Lincoln eligible vehicle towed to an authorized dealer within 100 feet (30.5 meters) of diesel fuel to 2.0 ...