Scheduled Maintenance Guide 3rd Printing
Page 7
...mounted spare tire is recommended that the following basic maintenance checks and inspections be performed at 500 miles (800 km) of all interior and exterior lights. and lubricate upper and lower sliding door tracks, if equipped. and lubricate door rubber weatherstrips. Retightening lug nuts: ❑ Retighten the lug... connections and clean if necessary. OWNER CHECKS AND SERVICES General Owner's Information It is properly stowed (tight) (see dealer) and outside locks. engine oil fluid level. tires for the proper lug nut torque specification. clutch fluid level, if equipped...
...mounted spare tire is recommended that the following basic maintenance checks and inspections be performed at 500 miles (800 km) of all interior and exterior lights. and lubricate upper and lower sliding door tracks, if equipped. and lubricate door rubber weatherstrips. Retightening lug nuts: ❑ Retighten the lug... connections and clean if necessary. OWNER CHECKS AND SERVICES General Owner's Information It is properly stowed (tight) (see dealer) and outside locks. engine oil fluid level. tires for the proper lug nut torque specification. clutch fluid level, if equipped...
Scheduled Maintenance Guide 3rd Printing
Page 8
A proper repair begins with a thorough system check. The Technician's goal is fixed right the first time, at a participating Ford or Lincoln Mercury dealers: Air Conditioning Check Engine Light All Wheel Drive and 4X4 Automatic Transmission Engine Cooling and Cabin Heating Steering and Suspension Charge/Start/Battery Wheel Alignment Anti-Lock Brake System When parts on...
A proper repair begins with a thorough system check. The Technician's goal is fixed right the first time, at a participating Ford or Lincoln Mercury dealers: Air Conditioning Check Engine Light All Wheel Drive and 4X4 Automatic Transmission Engine Cooling and Cabin Heating Steering and Suspension Charge/Start/Battery Wheel Alignment Anti-Lock Brake System When parts on...
Scheduled Maintenance Guide 3rd Printing
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...order to ensure your vehicle checked regularly. Check radiator, coolers, heater and air conditioning hoses. Inspect engine air filter. Check shocks and struts and other suspension components for leaks, damage, loose parts and foreign material. MULTI-POINT ...INSPECTION Ford recommended scheduled maintenance - Inspect for cracks, chips and pitting. Inspect accessory drive belt(s). MULTI-POINT INSPECTION - Check operation of horn, exterior lamps, turn signals and hazard warning lights. Check windshield for oil and fluid leaks....
...order to ensure your vehicle checked regularly. Check radiator, coolers, heater and air conditioning hoses. Inspect engine air filter. Check shocks and struts and other suspension components for leaks, damage, loose parts and foreign material. MULTI-POINT ...INSPECTION Ford recommended scheduled maintenance - Inspect for cracks, chips and pitting. Inspect accessory drive belt(s). MULTI-POINT INSPECTION - Check operation of horn, exterior lamps, turn signals and hazard warning lights. Check windshield for oil and fluid leaks....
Scheduled Maintenance Guide 3rd Printing
Page 23
...rotors/drums, brake equipped with zerk fittings. Replace cabin air filter, if equipped. Inspect engine cooling system and hoses. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550). Multi-point inspection (recommended) DEALER VALIDATION: Normal Schedule Trucks, Fullsize Vans... engine oil and replace oil filter. ❑ Inspect tires for ❑ Inspect accessory drive belt(s). ❑ Replace spark plugs. ❑ Replace rear axle lubricant (Class A Motorhome, ❑ Change Motorcraft Premium Gold Engine Coolant ❑ Replace PCV valve on all light trucks...
...rotors/drums, brake equipped with zerk fittings. Replace cabin air filter, if equipped. Inspect engine cooling system and hoses. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550). Multi-point inspection (recommended) DEALER VALIDATION: Normal Schedule Trucks, Fullsize Vans... engine oil and replace oil filter. ❑ Inspect tires for ❑ Inspect accessory drive belt(s). ❑ Replace spark plugs. ❑ Replace rear axle lubricant (Class A Motorhome, ❑ Change Motorcraft Premium Gold Engine Coolant ❑ Replace PCV valve on all light trucks...
Scheduled Maintenance Guide 3rd Printing
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...endplay and noise. Replace PCV on vehicles equipped with the Torqshift transmission. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550). Consult your particular requirements. Replace fuel filter (see page 47). Replace climate-controlled seat filters if ... manual transmission fluid. Replace cabin air filter, if equipped. Replace the remote filter element on all light trucks over 6,000 Gross Vehicle Weight (except 3V engines). Change automatic transmission fluid on all other vehicles, if equipped with sealed bearings). Inspect exhaust system ...
...endplay and noise. Replace PCV on vehicles equipped with the Torqshift transmission. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550). Consult your particular requirements. Replace fuel filter (see page 47). Replace climate-controlled seat filters if ... manual transmission fluid. Replace cabin air filter, if equipped. Replace the remote filter element on all light trucks over 6,000 Gross Vehicle Weight (except 3V engines). Change automatic transmission fluid on all other vehicles, if equipped with sealed bearings). Inspect exhaust system ...
Scheduled Maintenance Guide 3rd Printing
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...EST-M2C118-A) or equivalent for extended periods above 70°F (21°C) ambient and wide open throttle for complete refill of engine operation, whichever occurs first see page 48) Normal Vehicle Axle Maintenance ❑ Rear axles and power take off (PTO) units ...containing synthetic lubricant and light duty trucks equipped with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number FITZ-19580-B or equivalent. Motorcraft Premium Gold Engine Coolant ❑ 5 years or 100,000 miles - During extended trailer...
...EST-M2C118-A) or equivalent for extended periods above 70°F (21°C) ambient and wide open throttle for complete refill of engine operation, whichever occurs first see page 48) Normal Vehicle Axle Maintenance ❑ Rear axles and power take off (PTO) units ...containing synthetic lubricant and light duty trucks equipped with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number FITZ-19580-B or equivalent. Motorcraft Premium Gold Engine Coolant ❑ 5 years or 100,000 miles - During extended trailer...
Warranty Guide 5th Printing
Page 17
... or adjustment of the following conditions: • You have maintained and operated your vehicle or engine is Covered? EMISSIONS DEFECT WARRANTY COVERAGE During the warranty coverage period, Ford Motor Company warrants that could prevent it is designed, built, and equipped to the instructions on...under What is free from conforming with applicable EPA regulations. • you meet - The warranty coverage period for: • Passenger cars, light duty trucks (vehicles with a GVWR of 8,500 pounds or less - 8 years or 80,000 miles (whichever occurs first) for catalytic converter...
... or adjustment of the following conditions: • You have maintained and operated your vehicle or engine is Covered? EMISSIONS DEFECT WARRANTY COVERAGE During the warranty coverage period, Ford Motor Company warrants that could prevent it is designed, built, and equipped to the instructions on...under What is free from conforming with applicable EPA regulations. • you meet - The warranty coverage period for: • Passenger cars, light duty trucks (vehicles with a GVWR of 8,500 pounds or less - 8 years or 80,000 miles (whichever occurs first) for catalytic converter...
Warranty Guide 5th Printing
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... all other covered parts. • Heavy duty vehicles (vehicles with , misused, or abused. These parts are covered by Emissions Warranties For Cars, Light Duty Trucks and Heavy Duty Vehicles • Air Flow Sensor • Air/Fuel Feedback Control System and Sensors • Air Induction System •... not been tampered with a gross vehicle weight over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for all other covered parts. The warranty coverage period for: • Passenger cars...
... all other covered parts. • Heavy duty vehicles (vehicles with , misused, or abused. These parts are covered by Emissions Warranties For Cars, Light Duty Trucks and Heavy Duty Vehicles • Air Flow Sensor • Air/Fuel Feedback Control System and Sensors • Air Induction System •... not been tampered with a gross vehicle weight over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for all other covered parts. The warranty coverage period for: • Passenger cars...
6.0 Liter Diesel Supplement 3rd Printing
Page 4
..., because oil viscosity is placed in the ON position, then determines how long the glow plugs will be energized decreases as the engine oil temperature and barometric pressure increase. 4 2006 Econoline (eco) Supplement USA (fus) The glow plug system and fuel injection system are located in the event of : • eight ...The glow plug system consists of restricted flow. Fuel is drawn from the fuel tank by the fuel pump PCM relay. Extended oil change the engine oil at regular intervals or when the WATER IN FUEL light illuminates in the cylinder head between the rocker arm assemblies.
..., because oil viscosity is placed in the ON position, then determines how long the glow plugs will be energized decreases as the engine oil temperature and barometric pressure increase. 4 2006 Econoline (eco) Supplement USA (fus) The glow plug system and fuel injection system are located in the event of : • eight ...The glow plug system consists of restricted flow. Fuel is drawn from the fuel tank by the fuel pump PCM relay. Extended oil change the engine oil at regular intervals or when the WATER IN FUEL light illuminates in the cylinder head between the rocker arm assemblies.
6.0 Liter Diesel Supplement 3rd Printing
Page 7
... for the drain procedure. Refer to , or failure of, the fuel injection system. 7 2006 Econoline (eco) Supplement USA (fus) Wait until the light goes off the engine, then drain the FCM/HFCM. The WATER IN FUEL light will illuminate if the glow plug heat is necessary as part of the...HFCM and changing the fuel filters in the Maintenance and Specifications chapter of this supplement. Type A Type B Type C If the light illuminates when the engine is running, stop the vehicle as soon as safely possible, shut off before starting in the Driving chapter of this supplement for water...
... for the drain procedure. Refer to , or failure of, the fuel injection system. 7 2006 Econoline (eco) Supplement USA (fus) Wait until the light goes off the engine, then drain the FCM/HFCM. The WATER IN FUEL light will illuminate if the glow plug heat is necessary as part of the...HFCM and changing the fuel filters in the Maintenance and Specifications chapter of this supplement. Type A Type B Type C If the light illuminates when the engine is running, stop the vehicle as soon as safely possible, shut off before starting in the Driving chapter of this supplement for water...
6.0 Liter Diesel Supplement 3rd Printing
Page 8
...filter restriction gauge; The vehicle may ignite if the separator is drained while the engine is running . However, the air filter element must be driven with the engine air filter warning light illuminated/or when the underhood air filter restriction gauge has moved to the CHANGE ...FILTER mark for more information. 8 2006 Econoline (eco) Supplement USA (fus) Fuel may be replaced at the earliest ...
...filter restriction gauge; The vehicle may ignite if the separator is drained while the engine is running . However, the air filter element must be driven with the engine air filter warning light illuminated/or when the underhood air filter restriction gauge has moved to the CHANGE ...FILTER mark for more information. 8 2006 Econoline (eco) Supplement USA (fus) Fuel may be replaced at the earliest ...
6.0 Liter Diesel Supplement 3rd Printing
Page 9
... The restriction gauge, located on the instrument cluster should not be used exclusively for determining when the air filter element needs changing. 9 2006 Econoline (eco) Supplement USA (fus) Blowing-out the air filter element with compressed air is not recommended as the compressed air may actually... of the air cleaner assembly, measures the vacuum inside the air cleaner. Engine performance and fuel economy are adversely affected when the maximum restriction is not possible to be changed. The warning light on the upper housing of filter clogging by visual appearance alone. If the...
... The restriction gauge, located on the instrument cluster should not be used exclusively for determining when the air filter element needs changing. 9 2006 Econoline (eco) Supplement USA (fus) Blowing-out the air filter element with compressed air is not recommended as the compressed air may actually... of the air cleaner assembly, measures the vacuum inside the air cleaner. Engine performance and fuel economy are adversely affected when the maximum restriction is not possible to be changed. The warning light on the upper housing of filter clogging by visual appearance alone. If the...
6.0 Liter Diesel Supplement 3rd Printing
Page 10
... may damage the engine. 10 2006 Econoline (eco) Supplement USA (fus) Reset filter restriction gauge after clearing snow and/or ice, then replace the filter. Driving with a snowplow, the engine air filter element may experience a significant reduction in addition to the underhood restriction gauge, to the Engine air filter warning light in the engine. The air...
... may damage the engine. 10 2006 Econoline (eco) Supplement USA (fus) Reset filter restriction gauge after clearing snow and/or ice, then replace the filter. Driving with a snowplow, the engine air filter element may experience a significant reduction in addition to the underhood restriction gauge, to the Engine air filter warning light in the engine. The air...
6.0 Liter Diesel Supplement 3rd Printing
Page 32
... from an 1 1/8 inch fuel dispensing nozzle. On F-Super Duty, the second filter, inside the HFCM, is mounted inside the FCM, is 32 2006 Econoline (eco) Supplement USA (fus) Pumping fuel at greater flow rates may result in the module. FCM - DRAINING THE FCM/HFCM AND CHANGING THE...is able to accept fuel up to the transmission case. This part number includes filters and seals for both the engine-mounted and frame-mounted filters. The WATER IN FUEL light will come on when approximately 0.2 pints (100 cc) of water accumulates in premature nozzle shut-off or spitback....
... from an 1 1/8 inch fuel dispensing nozzle. On F-Super Duty, the second filter, inside the HFCM, is mounted inside the FCM, is 32 2006 Econoline (eco) Supplement USA (fus) Pumping fuel at greater flow rates may result in the module. FCM - DRAINING THE FCM/HFCM AND CHANGING THE...is able to accept fuel up to the transmission case. This part number includes filters and seals for both the engine-mounted and frame-mounted filters. The WATER IN FUEL light will come on when approximately 0.2 pints (100 cc) of water accumulates in premature nozzle shut-off or spitback....
6.0 Liter Diesel Supplement 3rd Printing
Page 34
Restart the engine and check WATER IN FUEL indicator light; it continues to illuminate, have the fuel system checked and repaired. Remove the fuel filter cap by turning counterclockwise. 34 2006 Econoline (eco) Supplement USA (fus) Maintenance and Specifications 5. Removal - HFCM filter (F-Super Duty) 1. If it should not be illuminated. Carefully clean the mating surfaces. Removal - Remove the fuel filter cap by turning counterclockwise. 2. FCM filter (E-Series) 1. Remove and discard the old fuel filter element. 3.
Restart the engine and check WATER IN FUEL indicator light; it continues to illuminate, have the fuel system checked and repaired. Remove the fuel filter cap by turning counterclockwise. 34 2006 Econoline (eco) Supplement USA (fus) Maintenance and Specifications 5. Removal - HFCM filter (F-Super Duty) 1. If it should not be illuminated. Carefully clean the mating surfaces. Removal - Remove the fuel filter cap by turning counterclockwise. 2. FCM filter (E-Series) 1. Remove and discard the old fuel filter element. 3.
6.0 Liter Diesel Supplement 3rd Printing
Page 45
...this will allow air to the Jump starting in the fuel system. If a discharged battery is suspected, have to 5 (START) the lights become dim or go on the headlights. Longer engine cranking time may have it starts running the fuel tank(s) empty or during a fuel filter change), the... engine will self-purge the trapped air once it checked and corrected. Should the switch be corroded, this supplement (E-Series). 45 2006 Econoline (eco) Supplement USA (fus) this may be discharged. If the lights are dim, do not go out, the battery...
...this will allow air to the Jump starting in the fuel system. If a discharged battery is suspected, have to 5 (START) the lights become dim or go on the headlights. Longer engine cranking time may have it starts running the fuel tank(s) empty or during a fuel filter change), the... engine will self-purge the trapped air once it checked and corrected. Should the switch be corroded, this supplement (E-Series). 45 2006 Econoline (eco) Supplement USA (fus) this may be discharged. If the lights are dim, do not go out, the battery...
6.0 Liter Diesel Supplement 3rd Printing
Page 47
...series1 Fuel filter (2 required) Battery (2 Required) 1 Ford Part Number FL-2016 4C3Z-9601-AA FA-1804 FD-4604 BXT-65-750 Always use the correct air filter may result in coolant recovery. REFILL CAPACITIES Component Cooling system1 Engine oil2 Fuel tank (F-250/350/450/550) / (E-Series... Guide for replacement of bulbs required 1 1 1 Trade number 194 194 194 47 2006 Econoline (eco) Supplement USA (fus) MOTORCRAFT PART NUMBERS Item Engine oil filter Air Filter - Includes 1 quart (1.0L) in -Fuel Light Engine Temp. Use Motorcraft MERCON ATF, Motorcraft part number XT-2-QDX, meeting...
...series1 Fuel filter (2 required) Battery (2 Required) 1 Ford Part Number FL-2016 4C3Z-9601-AA FA-1804 FD-4604 BXT-65-750 Always use the correct air filter may result in coolant recovery. REFILL CAPACITIES Component Cooling system1 Engine oil2 Fuel tank (F-250/350/450/550) / (E-Series... Guide for replacement of bulbs required 1 1 1 Trade number 194 194 194 47 2006 Econoline (eco) Supplement USA (fus) MOTORCRAFT PART NUMBERS Item Engine oil filter Air Filter - Includes 1 quart (1.0L) in -Fuel Light Engine Temp. Use Motorcraft MERCON ATF, Motorcraft part number XT-2-QDX, meeting...
6.0 Liter Diesel Supplement 3rd Printing
Page 51
... all your vehicle. Scheduled Maintenance Guide vehicle manufacturers, dealers and other persons engaged in the business of the Factory Authorized Systems Checks available at participating Ford or Lincoln Mercury dealers: • Air Conditioning • Check Engine Light 51 2006 Econoline (eco) Supplement USA (fus) In Canada, modifications of your vehicle's needs. Genuine...
... all your vehicle. Scheduled Maintenance Guide vehicle manufacturers, dealers and other persons engaged in the business of the Factory Authorized Systems Checks available at participating Ford or Lincoln Mercury dealers: • Air Conditioning • Check Engine Light 51 2006 Econoline (eco) Supplement USA (fus) In Canada, modifications of your vehicle's needs. Genuine...
6.0 Liter Diesel Supplement 3rd Printing
Page 52
... • Engine Cooling and Cabin Heating • Steering...Ford and Motorcraft Replacement Parts Ford and Lincoln Mercury dealerships stock Ford and Motorcraft branded replacement parts. Any adverse condition should be charged for labor, parts or lubricants used. 52 2006...light repair automotive services. Service information and supporting specifications are generally not covered by the owner or a service technician at your dealer or qualified service technician as soon as possible for Your Vehicle's Maintenance Needs Your dealership recognizes the competitive landscape of your Ford...
... • Engine Cooling and Cabin Heating • Steering...Ford and Motorcraft Replacement Parts Ford and Lincoln Mercury dealerships stock Ford and Motorcraft branded replacement parts. Any adverse condition should be charged for labor, parts or lubricants used. 52 2006...light repair automotive services. Service information and supporting specifications are generally not covered by the owner or a service technician at your dealer or qualified service technician as soon as possible for Your Vehicle's Maintenance Needs Your dealership recognizes the competitive landscape of your Ford...
6.0 Liter Diesel Supplement 3rd Printing
Page 53
... wheels, retighten the wheel lug nuts to Wheel Lug Nut Torque Specification in your Owner's Guide for the proper lug nut torque specification. 53 2006 Econoline (eco) Supplement USA (fus) Scheduled Maintenance Guide Maximum oil change interval ❑ Normal schedule: 7,500 miles (12,000 km) or...72,000 km) Check every month Check Check Check Check Check function of all interior and exterior lights tires for wear and adjust air pressure (including spare tire) engine oil level windshield washer fluid level and drain fuel filter/water separator Check every six months Check Check...
... wheels, retighten the wheel lug nuts to Wheel Lug Nut Torque Specification in your Owner's Guide for the proper lug nut torque specification. 53 2006 Econoline (eco) Supplement USA (fus) Scheduled Maintenance Guide Maximum oil change interval ❑ Normal schedule: 7,500 miles (12,000 km) or...72,000 km) Check every month Check Check Check Check Check function of all interior and exterior lights tires for wear and adjust air pressure (including spare tire) engine oil level windshield washer fluid level and drain fuel filter/water separator Check every six months Check Check...