Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...Vehicle Service Oil and Filter1, 2 Fuel Filter 1 Change (both) Coolant check/change3 6.0L Normal Change every 7,500 miles Change every 15,000 miles Check every 6 months & Initial change 100,000 miles; Only Motorcraft® air, fuel, and oil filters were designed specifically for the demands ...of Supplemental Coolant Additive Motorcraft VC-8 or equivalent. If the nitrite strength is required. ¾ Take Care of your vehicle's maintenance needs. oz. (946 mL) of the Ford...
...Vehicle Service Oil and Filter1, 2 Fuel Filter 1 Change (both) Coolant check/change3 6.0L Normal Change every 7,500 miles Change every 15,000 miles Check every 6 months & Initial change 100,000 miles; Only Motorcraft® air, fuel, and oil filters were designed specifically for the demands ...of Supplemental Coolant Additive Motorcraft VC-8 or equivalent. If the nitrite strength is required. ¾ Take Care of your vehicle's maintenance needs. oz. (946 mL) of the Ford...
Scheduled Maintenance Guide 4th Printing
Page 16
... axle shaft U-joints (F250/350/450/550 and Excursion). Inspect automatic transmission/transaxle fluid level on the vehicles equipped with dipstick. Consult your dealer for ❑ optimal tire life. Replace climate-controlled seat filters if equipped (Navigator, Expedition..., brake lines & hoses, and parking brake system. Replace cabin air filter, if equipped. Change automatic transmission fluid on vehicles equipped with zerk fittings. Inspect exhaust system and heat shields. Replace fuel filter (see page 47). Multi-point inspection (recommended) DEALER VALIDATION: RO#:...
... axle shaft U-joints (F250/350/450/550 and Excursion). Inspect automatic transmission/transaxle fluid level on the vehicles equipped with dipstick. Consult your dealer for ❑ optimal tire life. Replace climate-controlled seat filters if equipped (Navigator, Expedition..., brake lines & hoses, and parking brake system. Replace cabin air filter, if equipped. Change automatic transmission fluid on vehicles equipped with zerk fittings. Inspect exhaust system and heat shields. Replace fuel filter (see page 47). Multi-point inspection (recommended) DEALER VALIDATION: RO#:...
Scheduled Maintenance Guide 4th Printing
Page 19
... engine air filter. Replace the remote filter element on ... ❑ Change engine oil and replace oil filter. ❑...fuel filter (see page 47). Replace cabin air filter, if equipped. Replace climate-controlled seat filters... if equipped (Navigator, Expedition and Aviator). Lubricate 4X2 front wheel bearings, replace grease seals, and adjust bearings (if not equipped with zerk fittings. Lubricate 4X2 ball joints and steering linkage if equipped with sealed bearings). Change... automatic transaxle fluid and filter on...
... engine air filter. Replace the remote filter element on ... ❑ Change engine oil and replace oil filter. ❑...fuel filter (see page 47). Replace cabin air filter, if equipped. Replace climate-controlled seat filters... if equipped (Navigator, Expedition and Aviator). Lubricate 4X2 front wheel bearings, replace grease seals, and adjust bearings (if not equipped with zerk fittings. Lubricate 4X2 ball joints and steering linkage if equipped with sealed bearings). Change... automatic transaxle fluid and filter on...
Scheduled Maintenance Guide 4th Printing
Page 22
... VANS & SUVS 90,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ optimal tire life. Replace engine air filter. Inspect exhaust system and heat shields. Replace fuel filter (see page 47). Inspect automatic transmission/transaxle ... P&A CODE: MILEAGE: 22 Scheduled Maintenance Normal Schedule Trucks, Fullsize Vans & SUVs Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Consult your dealer for endplay and noise. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A...
... VANS & SUVS 90,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ optimal tire life. Replace engine air filter. Inspect exhaust system and heat shields. Replace fuel filter (see page 47). Inspect automatic transmission/transaxle ... P&A CODE: MILEAGE: 22 Scheduled Maintenance Normal Schedule Trucks, Fullsize Vans & SUVs Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Consult your dealer for endplay and noise. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A...
Scheduled Maintenance Guide 4th Printing
Page 25
...parking brake system. Replace engine air filter. Replace the remote filter element on the vehicles equipped with zerk fittings. Change manual transmission fluid. Lubricate 4X2 ball joints and steering linkage if equipped with the Torqshift transmission. Replace fuel filter (see page 47). Inspect automatic transmission...Torqshift and 4R100 transmissions. Inspect wheel ends for 5.4L 3V engine). Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Inspect engine cooling system and hoses. Inspect exhaust system and heat shields. Replace PCV ...
...parking brake system. Replace engine air filter. Replace the remote filter element on the vehicles equipped with zerk fittings. Change manual transmission fluid. Lubricate 4X2 ball joints and steering linkage if equipped with the Torqshift transmission. Replace fuel filter (see page 47). Inspect automatic transmission...Torqshift and 4R100 transmissions. Inspect wheel ends for 5.4L 3V engine). Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Inspect engine cooling system and hoses. Inspect exhaust system and heat shields. Replace PCV ...
Scheduled Maintenance Guide 4th Printing
Page 28
...filter. Change rear axle lubricant on CD4E). Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 28 Scheduled Maintenance Normal Schedule Trucks, Fullsize Vans & SUVs Replace cabin air filter..., if equipped. Replace 4X2 wheel bearings and grease seals, lubricate and adjust bearings. Change front axle lubricant (4X4 only). Change transfer case fluid (4X4 only). Replace fuel filter (see pages 42 and 46). ...
...filter. Change rear axle lubricant on CD4E). Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 28 Scheduled Maintenance Normal Schedule Trucks, Fullsize Vans & SUVs Replace cabin air filter..., if equipped. Replace 4X2 wheel bearings and grease seals, lubricate and adjust bearings. Change front axle lubricant (4X4 only). Change transfer case fluid (4X4 only). Replace fuel filter (see pages 42 and 46). ...
Scheduled Maintenance Guide 4th Printing
Page 31
Inspect exhaust system and heat shields. Replace fuel filter (see page 47). Change automatic transaxle fluid on all vehicles equipped with dipstick. Inspect tires for endplay and noise. Inspect automatic transmission/transaxle fluid... suspension and, if equipped, half shafts, driveshaft and U-joints. Replace cabin air filter, if equipped. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 35,000 miles Change engine oil and replace oil filter. Inspect wheel ends for wear. Consult your particular requirements. NORMAL SCHEDULE CARS & ...
Inspect exhaust system and heat shields. Replace fuel filter (see page 47). Change automatic transaxle fluid on all vehicles equipped with dipstick. Inspect tires for endplay and noise. Inspect automatic transmission/transaxle fluid... suspension and, if equipped, half shafts, driveshaft and U-joints. Replace cabin air filter, if equipped. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 35,000 miles Change engine oil and replace oil filter. Inspect wheel ends for wear. Consult your particular requirements. NORMAL SCHEDULE CARS & ...
Scheduled Maintenance Guide 4th Printing
Page 33
...fuel filter (see page 47). Change automatic transaxle fluid on all other vehicles, if equipped with dipstick. Inspect exhaust system and heat shields. Replace cabin air filter, if equipped. Consult your particular requirements. Rotation recommended for your dealer for ❑ optimal tire life. Replace climate-controlled seat filters... inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 60,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for endplay and noise. Inspect steering linkage, ball joints, suspension and, ...
...fuel filter (see page 47). Change automatic transaxle fluid on all other vehicles, if equipped with dipstick. Inspect exhaust system and heat shields. Replace cabin air filter, if equipped. Consult your particular requirements. Rotation recommended for your dealer for ❑ optimal tire life. Replace climate-controlled seat filters... inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 60,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for endplay and noise. Inspect steering linkage, ball joints, suspension and, ...
Scheduled Maintenance Guide 4th Printing
Page 36
... and heat shields. NORMAL SCHEDULE CARS & MINIVANS 90,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 95,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Inspect brake...
... and heat shields. NORMAL SCHEDULE CARS & MINIVANS 90,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 95,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Inspect brake...
Scheduled Maintenance Guide 4th Printing
Page 38
...DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 38 Scheduled Maintenance Normal Schedule Cars & Minivans Consult your particular requirements. Replace fuel filter (see page 47). Rotation recommended for your dealer for ❑ optimal tire life. Inspect exhaust system and heat shields. ...and U-joints. Inspect automatic transmission/transaxle fluid level on all vehicles equipped with CVT. Change automatic transaxle fluid and filter on all vehicles equipped with dipstick. Change automatic transaxle fluid on all other vehicles, if equipped with 4F50N or 4F27E. Replace ...
...DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 38 Scheduled Maintenance Normal Schedule Cars & Minivans Consult your particular requirements. Replace fuel filter (see page 47). Rotation recommended for your dealer for ❑ optimal tire life. Inspect exhaust system and heat shields. ...and U-joints. Inspect automatic transmission/transaxle fluid level on all vehicles equipped with CVT. Change automatic transaxle fluid and filter on all vehicles equipped with dipstick. Change automatic transaxle fluid on all other vehicles, if equipped with 4F50N or 4F27E. Replace ...
Scheduled Maintenance Guide 4th Printing
Page 41
.../transaxle fluid (except CVT). Change automatic transaxle filter (except CVT, Five Hundred and Montego equipped with 6-speed automatic transaxle). Change rear axle lubricant on all rear wheel drive (RWD) vehicles (see page 47). Replace fuel filter (see pages 42 and 46). Replace climate-controlled seat filters if equipped (LS and Monterey). and, if equipped, half shafts...
.../transaxle fluid (except CVT). Change automatic transaxle filter (except CVT, Five Hundred and Montego equipped with 6-speed automatic transaxle). Change rear axle lubricant on all rear wheel drive (RWD) vehicles (see page 47). Replace fuel filter (see pages 42 and 46). Replace climate-controlled seat filters if equipped (LS and Monterey). and, if equipped, half shafts...
Scheduled Maintenance Guide 4th Printing
Page 42
...fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission/transaxle fluid Lubricate 4X2 front wheel bearings, replace grease seals, and adjust bearings Every 60,000... miles Replace spark plugs Change transfer case fluid As required Replace cabin air filter 42 Scheduled Maintenance Special Operating Conditions & Exceptions SPECIAL OPERATING CONDITIONS Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use ...
...fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission/transaxle fluid Lubricate 4X2 front wheel bearings, replace grease seals, and adjust bearings Every 60,000... miles Replace spark plugs Change transfer case fluid As required Replace cabin air filter 42 Scheduled Maintenance Special Operating Conditions & Exceptions SPECIAL OPERATING CONDITIONS Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use ...
Scheduled Maintenance Guide 4th Printing
Page 43
... unpaved or dusty roads Every 3,000 miles or 3 months Change engine oil and replace oil filter Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission/transaxle fluid Check air filter restriction gauge, replace filter as required (Focus only) Every 50,000 miles Change rear axle lubricant (E450 and F450/550 only) Every 60...
... unpaved or dusty roads Every 3,000 miles or 3 months Change engine oil and replace oil filter Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission/transaxle fluid Check air filter restriction gauge, replace filter as required (Focus only) Every 50,000 miles Change rear axle lubricant (E450 and F450/550 only) Every 60...
Diesel Supplement 3rd Printing
Page 30
..., wait 5-10 seconds; If air is allowed to correct the effects of diesel fuel. Pumping fuel at truck stops: if the nozzle shuts off or spitback. 30 2005 Econoline (eco) Supplement USA (fus) Repairs to enter the fuel system (during fuel filter change or if you run rough and produce white smoke while air is equipped with...
..., wait 5-10 seconds; If air is allowed to correct the effects of diesel fuel. Pumping fuel at truck stops: if the nozzle shuts off or spitback. 30 2005 Econoline (eco) Supplement USA (fus) Repairs to enter the fuel system (during fuel filter change or if you run rough and produce white smoke while air is equipped with...
Diesel Supplement 3rd Printing
Page 47
... and produce white smoke while air is normal and should stop , you turn the key to operate. 47 2005 Econoline (eco) Supplement USA (fus) this is in the fuel system; MINOR TROUBLESHOOTING GUIDE If the engine won't crank Turn on at all or if when the ignition is...or go out, the battery connections may be required once air is suspected, have it starts running the fuel tank(s) empty or during a fuel filter change), the engine will make restarting difficult. If air enters the fuel system (either through running . The engine may run your vehicle at a slower rate (don't depress...
... and produce white smoke while air is normal and should stop , you turn the key to operate. 47 2005 Econoline (eco) Supplement USA (fus) this is in the fuel system; MINOR TROUBLESHOOTING GUIDE If the engine won't crank Turn on at all or if when the ignition is...or go out, the battery connections may be required once air is suspected, have it starts running the fuel tank(s) empty or during a fuel filter change), the engine will make restarting difficult. If air enters the fuel system (either through running . The engine may run your vehicle at a slower rate (don't depress...
Diesel Supplement 3rd Printing
Page 56
... • Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. 56 2005 Econoline (eco) Supplement USA (fus) Rotation recommended for wear. and frame-mounted fuel filters • Change automatic transmission fluid and external filter element • Perform multi-point inspection (recommended) • Inspect tires for wear and rotate • Inspect...
... • Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. 56 2005 Econoline (eco) Supplement USA (fus) Rotation recommended for wear. and frame-mounted fuel filters • Change automatic transmission fluid and external filter element • Perform multi-point inspection (recommended) • Inspect tires for wear and rotate • Inspect...
Diesel Supplement 3rd Printing
Page 58
... heat shields • Check wheels for end play and noise 58 2005 Econoline (eco) Supplement USA (fus) and frame-mounted fuel filters • Change automatic transmission fluid and external filter element • Change manual transmission fluid • Lubricate 4x4 front hub needle bearings (Excursion...: 52,500 miles (84,500 km) • Change engine oil and replace oil filter • Perform multi-point inspection (recommended) • Inspect tires for wear and rotate • Inspect air filter restriction gauge, replace filter as required Date: Odometer reading: R.O.# Dealer's Stamp:...
... heat shields • Check wheels for end play and noise 58 2005 Econoline (eco) Supplement USA (fus) and frame-mounted fuel filters • Change automatic transmission fluid and external filter element • Change manual transmission fluid • Lubricate 4x4 front hub needle bearings (Excursion...: 52,500 miles (84,500 km) • Change engine oil and replace oil filter • Perform multi-point inspection (recommended) • Inspect tires for wear and rotate • Inspect air filter restriction gauge, replace filter as required Date: Odometer reading: R.O.# Dealer's Stamp:...
Diesel Supplement 3rd Printing
Page 60
...fuel filters • Change automatic transmission fluid and external filter element • Perform multi-point inspection (recommended) • Inspect tires for wear and rotate • Inspect air filter restriction gauge, replace filter as required Date: Odometer reading: R.O.# Dealer's Stamp: 90,000 miles (145,000 km) • Change engine oil and replace oil filter...lubricate 4x4 front axle u-joints 60 2005 Econoline (eco) Supplement USA (fus) Rotation recommended for optimal tire life. • Inspect air filter restriction gauge, replace filter as required • Inspect and ...
...fuel filters • Change automatic transmission fluid and external filter element • Perform multi-point inspection (recommended) • Inspect tires for wear and rotate • Inspect air filter restriction gauge, replace filter as required Date: Odometer reading: R.O.# Dealer's Stamp: 90,000 miles (145,000 km) • Change engine oil and replace oil filter...lubricate 4x4 front axle u-joints 60 2005 Econoline (eco) Supplement USA (fus) Rotation recommended for optimal tire life. • Inspect air filter restriction gauge, replace filter as required • Inspect and ...
Diesel Supplement 3rd Printing
Page 61
Rotation recommended for end play and noise 61 2005 Econoline (eco) Supplement USA (fus) and frame-mounted fuel filters • Change engine coolant (see Motorcraft Premium Gold Coolant Change Record) • Perform multi-point inspection (recommended) • Inspect tires for wear and rotate • Inspect air filter restriction gauge, replace filter as required • Inspect and lubricate steering...
Rotation recommended for end play and noise 61 2005 Econoline (eco) Supplement USA (fus) and frame-mounted fuel filters • Change engine coolant (see Motorcraft Premium Gold Coolant Change Record) • Perform multi-point inspection (recommended) • Inspect tires for wear and rotate • Inspect air filter restriction gauge, replace filter as required • Inspect and lubricate steering...
Diesel Supplement 3rd Printing
Page 62
and frame-mounted fuel filters • Change automatic transmission fluid and external filter element • Change manual transmission fluid • Lubricate 4x4 front hub needle bearings (Excursion only) • Lubricate 4x2 front wheel bearings, adjust...8226; Inspect air filter restriction gauge, replace filter as required • Inspect and lubricate steering linkage, ball joints, suspension, driveshaft and u-joints • Inspect engine cooling system and hoses • Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. 62 2005 Econoline (eco)...
and frame-mounted fuel filters • Change automatic transmission fluid and external filter element • Change manual transmission fluid • Lubricate 4x4 front hub needle bearings (Excursion only) • Lubricate 4x2 front wheel bearings, adjust...8226; Inspect air filter restriction gauge, replace filter as required • Inspect and lubricate steering linkage, ball joints, suspension, driveshaft and u-joints • Inspect engine cooling system and hoses • Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. 62 2005 Econoline (eco)...