Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...800 ppm & 300 ppm add 32 fl. Biodiesel fuel must not exceed 5% (B5). To avoid cold weather fuel gelling, add 6 oz. Always wait until the "Wait to the quality and exact size of the filters provided by the Ford New Vehicle Limited Warranty or any cold weather operation....May Impact Your Powertrain ¾ Performance modifications may or may not be maintained at the "COLD FILL" range in Fuel Lamp" illuminates. If a non-Ford product (e.g. Vehicle Service Oil and Filter1, 2 Fuel Filter 1 Change (both) Coolant check/change3 6.0L Normal Change every 7,500 miles Change every 15,000 miles Check ...
...800 ppm & 300 ppm add 32 fl. Biodiesel fuel must not exceed 5% (B5). To avoid cold weather fuel gelling, add 6 oz. Always wait until the "Wait to the quality and exact size of the filters provided by the Ford New Vehicle Limited Warranty or any cold weather operation....May Impact Your Powertrain ¾ Performance modifications may or may not be maintained at the "COLD FILL" range in Fuel Lamp" illuminates. If a non-Ford product (e.g. Vehicle Service Oil and Filter1, 2 Fuel Filter 1 Change (both) Coolant check/change3 6.0L Normal Change every 7,500 miles Change every 15,000 miles Check ...
Scheduled Maintenance Guide 4th Printing
Page 16
...recommended for endplay and noise. Inspect steering linkage, ball joints, suspension and, if equipped, halfshafts, driveshaft and U-joints. Replace fuel filter (see page 47). Lubricate 4X2 ball joints and steering linkage if equipped with the Torqshift and 4R100 transmissions. Inspect and lubricate... 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 16 Scheduled Maintenance...
...recommended for endplay and noise. Inspect steering linkage, ball joints, suspension and, if equipped, halfshafts, driveshaft and U-joints. Replace fuel filter (see page 47). Lubricate 4X2 ball joints and steering linkage if equipped with the Torqshift and 4R100 transmissions. Inspect and lubricate... 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 16 Scheduled Maintenance...
Scheduled Maintenance Guide 4th Printing
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...engine oil and replace oil filter. ❑ Inspect tires for endplay and noise. Inspect exhaust system and heat shields. Replace the remote filter element on all other vehicles,... equipped with CVT. Lubricate 4X4 front hub needle bearings (Excursion). Replace fuel filter (see page 47). Change automatic transmission fluid on all vehicles equipped with... brake system. Replace engine air filter. Replace cabin air filter, if equipped. Consult your dealer for your particular requirements. Replace climate-controlled seat filters if equipped (Navigator, Expedition and...
...engine oil and replace oil filter. ❑ Inspect tires for endplay and noise. Inspect exhaust system and heat shields. Replace the remote filter element on all other vehicles,... equipped with CVT. Lubricate 4X4 front hub needle bearings (Excursion). Replace fuel filter (see page 47). Change automatic transmission fluid on all vehicles equipped with... brake system. Replace engine air filter. Replace cabin air filter, if equipped. Consult your dealer for your particular requirements. Replace climate-controlled seat filters if equipped (Navigator, Expedition and...
Scheduled Maintenance Guide 4th Printing
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... climate-controlled seat filters if equipped (Navigator, Expedition and Aviator). Lubricate 4X2 ball joints and steering linkage if equipped with the Torqshift and 4R100 transmissions. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Inspect exhaust system and heat shields. Multi-point inspection (recommended)... Inspect wheel ends for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Replace fuel filter (see page 47). Consult your dealer for your particular requirements.
... climate-controlled seat filters if equipped (Navigator, Expedition and Aviator). Lubricate 4X2 ball joints and steering linkage if equipped with the Torqshift and 4R100 transmissions. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Inspect exhaust system and heat shields. Multi-point inspection (recommended)... Inspect wheel ends for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Replace fuel filter (see page 47). Consult your dealer for your particular requirements.
Scheduled Maintenance Guide 4th Printing
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Inspect exhaust system and heat shields. Replace engine air filter. Replace the remote filter element on the vehicles equipped with CVT. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Multi-point inspection (recommended) DEALER VALIDATION: Normal Schedule Trucks,.... Lubricate 4X2 ball joints and steering linkage if equipped with dipstick. Inspect wheel ends for your particular requirements. Replace fuel filter (see page 47). Inspect automatic transmission/transaxle fluid level on all light trucks over 6,000 Gross Vehicle Weight (except...
Inspect exhaust system and heat shields. Replace engine air filter. Replace the remote filter element on the vehicles equipped with CVT. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Multi-point inspection (recommended) DEALER VALIDATION: Normal Schedule Trucks,.... Lubricate 4X2 ball joints and steering linkage if equipped with dipstick. Inspect wheel ends for your particular requirements. Replace fuel filter (see page 47). Inspect automatic transmission/transaxle fluid level on all light trucks over 6,000 Gross Vehicle Weight (except...
Scheduled Maintenance Guide 4th Printing
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...fuel filter (see exceptions page 46 and record page 48). Inspect PCV for endplay and noise. ❑ Inspect engine cooling system and hoses. ❑ Change Motorcraft Premium Gold Engine Coolant ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension and (see page 47). Replace cabin air filter..., if equipped. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS ...
...fuel filter (see exceptions page 46 and record page 48). Inspect PCV for endplay and noise. ❑ Inspect engine cooling system and hoses. ❑ Change Motorcraft Premium Gold Engine Coolant ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension and (see page 47). Replace cabin air filter..., if equipped. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS ...
Scheduled Maintenance Guide 4th Printing
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...recommended for Focus). Replace engine air filter (not required for optimal tire life. Inspect tires for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Replace fuel filter (see page 47). NORMAL SCHEDULE CARS... & MINIVANS 30,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear. Multi-point inspection (recommended) DEALER VALIDATION: RO...
...recommended for Focus). Replace engine air filter (not required for optimal tire life. Inspect tires for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Replace fuel filter (see page 47). NORMAL SCHEDULE CARS... & MINIVANS 30,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear. Multi-point inspection (recommended) DEALER VALIDATION: RO...
Scheduled Maintenance Guide 4th Printing
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... for Focus). Change automatic transaxle fluid on all vehicles equipped with CVT. Change automatic transaxle fluid and filter on all vehicles equipped with 4F50N or 4F27E. Inspect engine cooling system and hoses. Inspect steering linkage,...P&A CODE: MILEAGE: Normal Schedule Cars & Minivans Scheduled Maintenance 33 Normal Schedule Cars & Minivans Replace fuel filter (see page 47). Consult your particular requirements. Replace climate-controlled seat filters if equipped (LS and Monterey). Inspect exhaust system and heat shields. Rotation recommended for your dealer ...
... for Focus). Change automatic transaxle fluid on all vehicles equipped with CVT. Change automatic transaxle fluid and filter on all vehicles equipped with 4F50N or 4F27E. Inspect engine cooling system and hoses. Inspect steering linkage,...P&A CODE: MILEAGE: Normal Schedule Cars & Minivans Scheduled Maintenance 33 Normal Schedule Cars & Minivans Replace fuel filter (see page 47). Consult your particular requirements. Replace climate-controlled seat filters if equipped (LS and Monterey). Inspect exhaust system and heat shields. Rotation recommended for your dealer ...
Scheduled Maintenance Guide 4th Printing
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..., and parking brake system. NORMAL SCHEDULE CARS & MINIVANS 90,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for your particular requirements. Replace engine air filter (not required for wear. Replace fuel filter (see page 47). Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints...
..., and parking brake system. NORMAL SCHEDULE CARS & MINIVANS 90,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for your particular requirements. Replace engine air filter (not required for wear. Replace fuel filter (see page 47). Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints...
Scheduled Maintenance Guide 4th Printing
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... (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 120,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for Focus). Replace engine air filter (not required for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake... system. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Replace fuel filter (see page 47). NORMAL SCHEDULE CARS & MINIVANS 115,000 miles ❑ Change engine oil and replace oil...
... (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 120,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for Focus). Replace engine air filter (not required for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake... system. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Replace fuel filter (see page 47). NORMAL SCHEDULE CARS & MINIVANS 115,000 miles ❑ Change engine oil and replace oil...
Scheduled Maintenance Guide 4th Printing
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...& hoses, and parking brake system. Change automatic transaxle filter (except CVT, Five Hundred and Montego equipped with 6-speed automatic transaxle). Replace fuel filter (see exceptions page 46 and record page 48). Replace cabin air filter, if equipped. Replace accessory drive belt(s) (if not... replaced within last 100,000 miles). Replace climate-controlled seat filters if equipped (LS and Monterey)....
...& hoses, and parking brake system. Change automatic transaxle filter (except CVT, Five Hundred and Montego equipped with 6-speed automatic transaxle). Replace fuel filter (see exceptions page 46 and record page 48). Replace cabin air filter, if equipped. Replace accessory drive belt(s) (if not... replaced within last 100,000 miles). Replace climate-controlled seat filters if equipped (LS and Monterey)....
Scheduled Maintenance Guide 4th Printing
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...Ford/Lincoln/Mercury primarily in heavy commercial use such as in one of engine operation Every 3,000 miles or 3 months Lube front lower control arm and steering linkage ball joints with zerk fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level Every 15,000 miles Replace fuel filter... Every 30,000 miles Change automatic transmission/transaxle fluid Lubricate 4X2 front wheel bearings, replace grease seals, and adjust bearings Every 60,000 miles Replace spark plugs Change transfer case fluid As required Replace cabin air filter 42 ...
...Ford/Lincoln/Mercury primarily in heavy commercial use such as in one of engine operation Every 3,000 miles or 3 months Lube front lower control arm and steering linkage ball joints with zerk fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level Every 15,000 miles Replace fuel filter... Every 30,000 miles Change automatic transmission/transaxle fluid Lubricate 4X2 front wheel bearings, replace grease seals, and adjust bearings Every 60,000 miles Replace spark plugs Change transfer case fluid As required Replace cabin air filter 42 ...
Scheduled Maintenance Guide 4th Printing
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... as unpaved or dusty roads Every 3,000 miles or 3 months Change engine oil and replace oil filter Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission/transaxle fluid Check air filter restriction gauge, replace filter as required (Focus only) Every 50,000 miles Change rear axle lubricant (E450 and F450...
... as unpaved or dusty roads Every 3,000 miles or 3 months Change engine oil and replace oil filter Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission/transaxle fluid Check air filter restriction gauge, replace filter as required (Focus only) Every 50,000 miles Change rear axle lubricant (E450 and F450...
Scheduled Maintenance Guide 4th Printing
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... all recommended maintenance services be performed at or near maximum Gross Vehicle Weights, the rear axle lubricant should be replaced every 50,000 miles. California Fuel Filter Replacement ❑ If vehicle is registered in California, the California Air Resources Board has determined that all E450 and F450/550 applications. For E450 and...
... all recommended maintenance services be performed at or near maximum Gross Vehicle Weights, the rear axle lubricant should be replaced every 50,000 miles. California Fuel Filter Replacement ❑ If vehicle is registered in California, the California Air Resources Board has determined that all E450 and F450/550 applications. For E450 and...
Diesel Supplement 3rd Printing
Page 3
... or special break-in . Using a Ford vehicle without the Ford ambulance preparation package to determine whether the ambulance manufacturer's followed Ford's recommendations. To determine whether the vehicle is equipped with the Ford ambulance preparation package, inspect the information plate...fuel filter • a unit injector for more information on the driver's side door pillar. Refer to other parts. Introduction Guidelines. The engine-mounted fuel filter and the FCM/HFCM filter should be especially careful to drive continuously at the same speed for more information. 3 2005...
... or special break-in . Using a Ford vehicle without the Ford ambulance preparation package to determine whether the ambulance manufacturer's followed Ford's recommendations. To determine whether the vehicle is equipped with the Ford ambulance preparation package, inspect the information plate...fuel filter • a unit injector for more information on the driver's side door pillar. Refer to other parts. Introduction Guidelines. The engine-mounted fuel filter and the FCM/HFCM filter should be especially careful to drive continuously at the same speed for more information. 3 2005...
Diesel Supplement 3rd Printing
Page 7
... in the ON position. The WATER IN FUEL light will illuminate if the glow plug heat... in it is turned to be pumped into your tank. Type A 7 2005 Econoline (eco) Supplement USA (fus) If the light does not illuminate,...ignition is possible for water-contaminated diesel fuel to START (as a starting aid. Your vehicle fuel system is turned to remove water from the fuel. Instrumentation F-SUPER DUTY HARLEY-DAVIDSON ...60 80 100 70 120 1 L TURBO PSI 20 0 40 40 140 80 90 L H 0 F E DIESEL FUEL ONLY 5 10 0 100 km/h 110 C H D 32 P RN D SELECT/RESET Glow plug pre-heat indicator...
... in the ON position. The WATER IN FUEL light will illuminate if the glow plug heat... in it is turned to be pumped into your tank. Type A 7 2005 Econoline (eco) Supplement USA (fus) If the light does not illuminate,...ignition is possible for water-contaminated diesel fuel to START (as a starting aid. Your vehicle fuel system is turned to remove water from the fuel. Instrumentation F-SUPER DUTY HARLEY-DAVIDSON ...60 80 100 70 120 1 L TURBO PSI 20 0 40 40 140 80 90 L H 0 F E DIESEL FUEL ONLY 5 10 0 100 km/h 110 C H D 32 P RN D SELECT/RESET Glow plug pre-heat indicator...
Diesel Supplement 3rd Printing
Page 8
.... Type A Type B Type C The condition should be changed. 8 2005 Econoline (eco) Supplement USA (fus) Engine air filter (if equipped) The engine air filter warning light illuminates when the air filter restriction gauge reaches the CHANGE FILTER mark. Do not drain the water separator while the engine is running ...procedure. Allowing water to stay in the system could result in the Maintenance and Specifications chapter of , the fuel injection system. Refer to Draining the FCM/HFCM and changing the fuel filters in extensive damage to be verified by inspecting the underhood air...
.... Type A Type B Type C The condition should be changed. 8 2005 Econoline (eco) Supplement USA (fus) Engine air filter (if equipped) The engine air filter warning light illuminates when the air filter restriction gauge reaches the CHANGE FILTER mark. Do not drain the water separator while the engine is running ...procedure. Allowing water to stay in the system could result in the Maintenance and Specifications chapter of , the fuel injection system. Refer to Draining the FCM/HFCM and changing the fuel filters in extensive damage to be verified by inspecting the underhood air...
Diesel Supplement 3rd Printing
Page 13
...;C), Number 2-D diesel fuel may be allowed to operate at low idle for about 7-10 minutes which has an additive to idle for about 15 seconds. However, if the engine starts but stalls after extended high speed or maximum GVW operation), it to minimize wax formation. 13 2005 Econoline (eco) Supplement... by turning the key to cool down. Your vehicle is not started before the glow plug activation time ends, the glow plugs will help prevent fuel filter clogging. Turn the key to 4 (ON) without turning the key to 3 (OFF). After the engine starts, allow sufficient time for two minutes...
...;C), Number 2-D diesel fuel may be allowed to operate at low idle for about 7-10 minutes which has an additive to idle for about 15 seconds. However, if the engine starts but stalls after extended high speed or maximum GVW operation), it to minimize wax formation. 13 2005 Econoline (eco) Supplement... by turning the key to cool down. Your vehicle is not started before the glow plug activation time ends, the glow plugs will help prevent fuel filter clogging. Turn the key to 4 (ON) without turning the key to 3 (OFF). After the engine starts, allow sufficient time for two minutes...
Diesel Supplement 3rd Printing
Page 27
Engine oil filler cap 4. Engine coolant reservoir 8. Secondary fuel filter assembly 5. Power steering fluid reservoir 6. Air filter assembly The Fuel Conditioner Module (FCM) is located on the driver-side of the vehicle next to the transmission case. 27 2005 Econoline (eco) Supplement USA (fus) Brake fluid reservoir 7. Automatic transmission dipstick 3. Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT E-Series 1. Windshield washer fluid reservoir 2.
Engine oil filler cap 4. Engine coolant reservoir 8. Secondary fuel filter assembly 5. Power steering fluid reservoir 6. Air filter assembly The Fuel Conditioner Module (FCM) is located on the driver-side of the vehicle next to the transmission case. 27 2005 Econoline (eco) Supplement USA (fus) Brake fluid reservoir 7. Automatic transmission dipstick 3. Maintenance and Specifications IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT E-Series 1. Windshield washer fluid reservoir 2.
Diesel Supplement 3rd Printing
Page 28
Automatic transmission dipstick (if equipped) 2. Underhood relay box 9. Power steering fluid reservoir 11. Windshield washer fluid reservoir 28 2005 Econoline (eco) Supplement USA (fus) Engine-mounted fuel filter assembly 5. Brake fluid reservoir 7. Clutch fluid reservoir (if equipped) 8. Engine oil filter 4. Battery (dual batteries shown) 10. Maintenance and Specifications F-Super Duty/Excursion 1. Air filter assembly 12. Engine coolant reservoir 6. Engine oil dipstick 13. Engine oil fill 3.
Automatic transmission dipstick (if equipped) 2. Underhood relay box 9. Power steering fluid reservoir 11. Windshield washer fluid reservoir 28 2005 Econoline (eco) Supplement USA (fus) Engine-mounted fuel filter assembly 5. Brake fluid reservoir 7. Clutch fluid reservoir (if equipped) 8. Engine oil filter 4. Battery (dual batteries shown) 10. Maintenance and Specifications F-Super Duty/Excursion 1. Air filter assembly 12. Engine coolant reservoir 6. Engine oil dipstick 13. Engine oil fill 3.