Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
... started at the "COLD FILL" range in Fuel Lamp" illuminates. Ford Power Stroke® Diesel Operating, Maintenance & Care Tips Congratulations on the purchase of your Owner Guide for the demands of the Ford Power Stroke® diesel engine. Maintained properly, this same high performance oil as well. Vehicle...will provide many years of a powertrain failure. Vehicles equipped with the 6.0L engine can be added to your Power Stroke® or Ford Diesel Engine ESP contract. The level of coolant should be the root cause of strong, trouble-free service so use these maintenance and care...
... started at the "COLD FILL" range in Fuel Lamp" illuminates. Ford Power Stroke® Diesel Operating, Maintenance & Care Tips Congratulations on the purchase of your Owner Guide for the demands of the Ford Power Stroke® diesel engine. Maintained properly, this same high performance oil as well. Vehicle...will provide many years of a powertrain failure. Vehicles equipped with the 6.0L engine can be added to your Power Stroke® or Ford Diesel Engine ESP contract. The level of coolant should be the root cause of strong, trouble-free service so use these maintenance and care...
Warranty Guide 7th Printing
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... Begins Check Your Vehicle Maintain Your Vehicle Properly Who Pays For Warranty Repairs? Bumper To Bumper Coverage Safety Restraint Coverage Corrosion Coverage 6.0L PowerStrokeா Diesel Engine Coverage What Is Not Covered? 4. IN ADDITION ...Roadside Service Assistance (United States, Puerto Rico, And U.S. THE NEW VEHICLE LIMITED WARRANTY FOR YOUR...
... Begins Check Your Vehicle Maintain Your Vehicle Properly Who Pays For Warranty Repairs? Bumper To Bumper Coverage Safety Restraint Coverage Corrosion Coverage 6.0L PowerStrokeா Diesel Engine Coverage What Is Not Covered? 4. IN ADDITION ...Roadside Service Assistance (United States, Puerto Rico, And U.S. THE NEW VEHICLE LIMITED WARRANTY FOR YOUR...
Warranty Guide 7th Printing
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..., or adjust all parts on coverage, see: ➡ What is Covered? (pages 5-7) ➡ What is provided by Ford Motor Company or Ford Motor Vehicle Assurance Company under the New Vehicle Limited Warranty. Please refer to the description of warranty coverage for three years unless you...begins at 36,000 miles. These coverages include Bumper to Bumper coverage, Safety Restraint coverage, Corrosion coverage, and 6.0L PowerStroke Diesel Engine coverage. In that occurs first determines how long your vehicle that are defective in service • miles driven Your New Vehicle Limited...
..., or adjust all parts on coverage, see: ➡ What is Covered? (pages 5-7) ➡ What is provided by Ford Motor Company or Ford Motor Vehicle Assurance Company under the New Vehicle Limited Warranty. Please refer to the description of warranty coverage for three years unless you...begins at 36,000 miles. These coverages include Bumper to Bumper coverage, Safety Restraint coverage, Corrosion coverage, and 6.0L PowerStroke Diesel Engine coverage. In that occurs first determines how long your vehicle that are defective in service • miles driven Your New Vehicle Limited...
Warranty Guide 7th Printing
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Ford Motor Company or Ford Motor Vehicle Assurance Company covers the engine and these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, ... of the Bumper to airborne material for 12 months or 12,000 miles, whichever occurs first. 6.0L PowerStrokeா Diesel Engine Coverage The New Vehicle Limited Warranty covers the direct injection diesel engine and engine components against defects in factory-supplied materials or workmanship for each repair visit. After the end of...
Ford Motor Company or Ford Motor Vehicle Assurance Company covers the engine and these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, ... of the Bumper to airborne material for 12 months or 12,000 miles, whichever occurs first. 6.0L PowerStrokeா Diesel Engine Coverage The New Vehicle Limited Warranty covers the direct injection diesel engine and engine components against defects in factory-supplied materials or workmanship for each repair visit. After the end of...
Warranty Guide 7th Printing
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... with a GVWR of 8,500 pounds or less, or over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for all other covered parts. • Heavy duty vehicles (vehicles with no...engine is free from conforming with applicable EPA regulations. • you meet - EMISSIONS PERFORMANCE WARRANTY COVERAGE Under Emissions Performance Warranty Coverage, Ford Motor Company will not be charged for list of the following conditions: • You have maintained and operated your vehicle according to the...
... with a GVWR of 8,500 pounds or less, or over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for all other covered parts. • Heavy duty vehicles (vehicles with no...engine is free from conforming with applicable EPA regulations. • you meet - EMISSIONS PERFORMANCE WARRANTY COVERAGE Under Emissions Performance Warranty Coverage, Ford Motor Company will not be charged for list of the following conditions: • You have maintained and operated your vehicle according to the...
Warranty Guide 7th Printing
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... vehicle.) • Your vehicle has not been tampered with a gross vehicle weight over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for list of covered parts. List of this booklet.
... vehicle.) • Your vehicle has not been tampered with a gross vehicle weight over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for list of covered parts. List of this booklet.
Warranty Guide 7th Printing
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... Fuel Filler Cap and Neck Restrictor • Fuel Injection System • Fuel Injector Supply Manifold • Fuel Sensor (1) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (1) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold ...-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and wiring harnesses that are used with components on the list of Parts Covered for Diesel Engines • Air Flow Sensor • Air Fuel Feedback Control System and Sensors •...
... Fuel Filler Cap and Neck Restrictor • Fuel Injection System • Fuel Injector Supply Manifold • Fuel Sensor (1) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (1) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold ...-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and wiring harnesses that are used with components on the list of Parts Covered for Diesel Engines • Air Flow Sensor • Air Fuel Feedback Control System and Sensors •...
Warranty Guide 7th Printing
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... for emissions control, see: 16 California requirements for emissions warranties QUICK REFERENCE: EMISSIONS WARRANTY COVERAGE This chart shows the coverage Ford Motor Company provides under the emissions control warranty to owners of 14,000 lbs.* and under) For full details about coverage...GVWR) registered in Maine, Massachusetts, or Pennsylvania qualify for sale in California or conforms to Federal Emission warranties (Page 11). Also, diesel engine vehicles over 14,000 lbs.*) • Performance Warranty (vehicles of vehicles certified for sale in California, Maine, Massachusetts, New ...
... for emissions control, see: 16 California requirements for emissions warranties QUICK REFERENCE: EMISSIONS WARRANTY COVERAGE This chart shows the coverage Ford Motor Company provides under the emissions control warranty to owners of 14,000 lbs.* and under) For full details about coverage...GVWR) registered in Maine, Massachusetts, or Pennsylvania qualify for sale in California or conforms to Federal Emission warranties (Page 11). Also, diesel engine vehicles over 14,000 lbs.*) • Performance Warranty (vehicles of vehicles certified for sale in California, Maine, Massachusetts, New ...
Warranty Guide 7th Printing
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... DEFECTS WARRANTY. 17 This is your short-term emission control system DEFECTS WARRANTY. Where a warrantable condition exists, Ford Motor Company will be made by Ford. Ford must be hoses, belts, connectors, and other emissions-related assemblies. Manufacturer's Warranty Coverage If Gross Vehicle Weight ... in California, Maine, Massachusetts, New York or Vermont, or for diesel engine vehicles over 14,000 pounds GVWR registered in Maine, Massachusetts, or Pennsylvania.) The California Air Resources Board and Ford Motor Company are pleased to explain the emission control system warranty on...
... DEFECTS WARRANTY. 17 This is your short-term emission control system DEFECTS WARRANTY. Where a warrantable condition exists, Ford Motor Company will be made by Ford. Ford must be hoses, belts, connectors, and other emissions-related assemblies. Manufacturer's Warranty Coverage If Gross Vehicle Weight ... in California, Maine, Massachusetts, New York or Vermont, or for diesel engine vehicles over 14,000 pounds GVWR registered in Maine, Massachusetts, or Pennsylvania.) The California Air Resources Board and Ford Motor Company are pleased to explain the emission control system warranty on...
Warranty Guide 7th Printing
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... Company may deny you should be violations of the terms of this warranty, you may contact the Ford Customer Relationship Center at 1-800-392-3673 (FORD) or the California Air Resources Board at: State of California Air Resources Board Mobile Source Operations Division P.O. If you have any ... or 50,000 miles (gasoline powered engines and vehicles) or 5 years or 100,000 miles (diesel powered engines and vehicles) (whichever first occurs): If an emissions-related part on your vehicle, but Ford cannot deny warranty coverage solely for the lack of receipts or for the performance of the required...
... Company may deny you should be violations of the terms of this warranty, you may contact the Ford Customer Relationship Center at 1-800-392-3673 (FORD) or the California Air Resources Board at: State of California Air Resources Board Mobile Source Operations Division P.O. If you have any ... or 50,000 miles (gasoline powered engines and vehicles) or 5 years or 100,000 miles (diesel powered engines and vehicles) (whichever first occurs): If an emissions-related part on your vehicle, but Ford cannot deny warranty coverage solely for the lack of receipts or for the performance of the required...
Warranty Guide 7th Printing
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...Body Assembly (MFI) • Transmission Control Module (TCM) • Turbocharger Assembly • NGV module (Bi-fuel/CNG) (1) Coverage for diesel engines is for Deceleration • Electronic Emissions Control Unit (ECU) • Electronic Ignition System • Exhaust Pipe (Manifold to Catalyst) •...Cap and Neck Restrictor • Fuel Injection System (1) • Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake...
...Body Assembly (MFI) • Transmission Control Module (TCM) • Turbocharger Assembly • NGV module (Bi-fuel/CNG) (1) Coverage for diesel engines is for Deceleration • Electronic Emissions Control Unit (ECU) • Electronic Ignition System • Exhaust Pipe (Manifold to Catalyst) •...Cap and Neck Restrictor • Fuel Injection System (1) • Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake...
Warranty Guide 7th Printing
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... by this warranty are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and wiring harnesses that are covered by the Defects Warranty, contact your dealer. Ford Motor Company may deny you warranty coverage if your Owner Guide and the Scheduled Maintenance Guide. Concerning parts... has failed because of parts above. WHAT IS NOT COVERED? NOTE: If the diagnosis does not reveal a defect, the Defects Warranty does not apply. Your Ford Motor Company dealer maintains a complete list of covered parts.
... by this warranty are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and wiring harnesses that are covered by the Defects Warranty, contact your dealer. Ford Motor Company may deny you warranty coverage if your Owner Guide and the Scheduled Maintenance Guide. Concerning parts... has failed because of parts above. WHAT IS NOT COVERED? NOTE: If the diagnosis does not reveal a defect, the Defects Warranty does not apply. Your Ford Motor Company dealer maintains a complete list of covered parts.
Diesel Supplement 3rd Printing
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... Powertrain Control Systems can be used to follow the recommendation of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder's Layout Book (and pertinent supplements) and the Qualified Vehicle Modifiers 2 2005 Econoline (eco) Supplement USA (fus) This information cannot be erased... servicing your vehicle's "Warranty Guide" for more information. Your new diesel engine will acquaint you read and thoroughly familiarize yourself and others operating the vehicle with the Ford ambulance preparation package. Introduction California Proposition 65 Warning WARNING: Engine exhaust,...
... Powertrain Control Systems can be used to follow the recommendation of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder's Layout Book (and pertinent supplements) and the Qualified Vehicle Modifiers 2 2005 Econoline (eco) Supplement USA (fus) This information cannot be erased... servicing your vehicle's "Warranty Guide" for more information. Your new diesel engine will acquaint you read and thoroughly familiarize yourself and others operating the vehicle with the Ford ambulance preparation package. Introduction California Proposition 65 Warning WARNING: Engine exhaust,...
Diesel Supplement 3rd Printing
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... Diesel engine fuel system consists of the transmission case • an engine-mounted secondary fuel filter • a unit injector for the first 1,000 miles (1,600 km) of personal injury. Warnings remind you will find warnings identified by the symbol . Drive your new vehicle at the recommended service interval. Introduction Guidelines. Using a Ford...
... Diesel engine fuel system consists of the transmission case • an engine-mounted secondary fuel filter • a unit injector for the first 1,000 miles (1,600 km) of personal injury. Warnings remind you will find warnings identified by the symbol . Drive your new vehicle at the recommended service interval. Introduction Guidelines. Using a Ford...
Diesel Supplement 3rd Printing
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... 20 20 160 0 180 km/h MPH 60 80 100 70 120 1 L TURBO PSI 20 0 40 40 140 80 90 L H 0 F E DIESEL FUEL ONLY 5 10 0 100 km/h 110 C H D 32 P RN D SELECT/RESET Glow plug pre-heat indicator With the key in cold starting.... of this supplement. The WATER IN FUEL light will illuminate if the glow plug heat is possible for water-contaminated diesel fuel to Cold weather starting . If the light does not illuminate, there may be pumped into your tank. Refer... with a fuel filter/water separator to START (as a starting aid. Type A 7 2005 Econoline (eco) Supplement USA (fus)
... 20 20 160 0 180 km/h MPH 60 80 100 70 120 1 L TURBO PSI 20 0 40 40 140 80 90 L H 0 F E DIESEL FUEL ONLY 5 10 0 100 km/h 110 C H D 32 P RN D SELECT/RESET Glow plug pre-heat indicator With the key in cold starting.... of this supplement. The WATER IN FUEL light will illuminate if the glow plug heat is possible for water-contaminated diesel fuel to Cold weather starting . If the light does not illuminate, there may be pumped into your tank. Refer... with a fuel filter/water separator to START (as a starting aid. Type A 7 2005 Econoline (eco) Supplement USA (fus)
Diesel Supplement 3rd Printing
Page 12
.... Do not use starting fluid, such as starter damage may occur. This practice creates a serious fire hazard and causes engine performance problems. 12 2005 Econoline (eco) Supplement USA (fus) The clutch must be fully depressed in order to Using the engine block heater (if equipped) in the... decal). When operating in the neutral position. Depress the clutch pedal and place the gearshift in cold weather, use a minimum of 45 Cetane Diesel fuel or use of the Owner's Guide. Refer to operate the starter. Do not press the accelerator during starting. For temperatures below 32°...
.... Do not use starting fluid, such as starter damage may occur. This practice creates a serious fire hazard and causes engine performance problems. 12 2005 Econoline (eco) Supplement USA (fus) The clutch must be fully depressed in order to Using the engine block heater (if equipped) in the... decal). When operating in the neutral position. Depress the clutch pedal and place the gearshift in cold weather, use a minimum of 45 Cetane Diesel fuel or use of the Owner's Guide. Refer to operate the starter. Do not press the accelerator during starting. For temperatures below 32°...
Diesel Supplement 3rd Printing
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...ENGINE Turn the ignition to clog the fuel filter. At temperatures below 20°F (-7°C), Number 2-D diesel fuel may be reset by turning the key to minimize wax formation. 13 2005 Econoline (eco) Supplement USA (fus) However, if the engine starts but stalls after the glow plug pre...(OFF). 3. Turn the key to 4 (ON) without turning the key to Engine oil specifications in cold weather, use Number 1-D diesel fuel or "winterized" Number 2-D diesel fuel which will need to be clogged. After the engine starts, allow sufficient time for about 7-10 minutes which acts as the engine...
...ENGINE Turn the ignition to clog the fuel filter. At temperatures below 20°F (-7°C), Number 2-D diesel fuel may be reset by turning the key to minimize wax formation. 13 2005 Econoline (eco) Supplement USA (fus) However, if the engine starts but stalls after the glow plug pre...(OFF). 3. Turn the key to 4 (ON) without turning the key to Engine oil specifications in cold weather, use Number 1-D diesel fuel or "winterized" Number 2-D diesel fuel which will need to be clogged. After the engine starts, allow sufficient time for about 7-10 minutes which acts as the engine...
Diesel Supplement 3rd Printing
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... block heater (if equipped) Refer to the Driving chapter in immediate and severe damage to the activation of snow into the diesel engine can result in the Owner's Guide. 14 2005 Econoline (eco) Supplement USA (fus) This will slowly increase to stall and/or lose power. This could plug the air cleaner... below, the fuel level in a heavy snow storm or blowing snow conditions, the engine air induction may become plugged by ice or wax. Consult your diesel engine will help prevent air from the air induction inlet.
... block heater (if equipped) Refer to the Driving chapter in immediate and severe damage to the activation of snow into the diesel engine can result in the Owner's Guide. 14 2005 Econoline (eco) Supplement USA (fus) This will slowly increase to stall and/or lose power. This could plug the air cleaner... below, the fuel level in a heavy snow storm or blowing snow conditions, the engine air induction may become plugged by ice or wax. Consult your diesel engine will help prevent air from the air induction inlet.
Diesel Supplement 3rd Printing
Page 19
...the disabled vehicle as a gasoline engine; Set the parking brake on the passenger side frame rail, behind the rear most battery box. 19 2005 Econoline (eco) Supplement USA (fus) The gases around the battery can burn skin, eyes and clothing, if contacted. This operation is located...exposed to push-start capability; Roadside emergencies JUMP STARTING YOUR VEHICLE (E-SERIES ONLY) F-Super Duty and Excursion vehicles equipped with the 6.0L diesel engine can be jump started using the same procedure as this could result in injury or vehicle damage. Do not attempt to flames, ...
...the disabled vehicle as a gasoline engine; Set the parking brake on the passenger side frame rail, behind the rear most battery box. 19 2005 Econoline (eco) Supplement USA (fus) The gases around the battery can burn skin, eyes and clothing, if contacted. This operation is located...exposed to push-start capability; Roadside emergencies JUMP STARTING YOUR VEHICLE (E-SERIES ONLY) F-Super Duty and Excursion vehicles equipped with the 6.0L diesel engine can be jump started using the same procedure as this could result in injury or vehicle damage. Do not attempt to flames, ...
Diesel Supplement 3rd Printing
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...only. Do not use home heating oil or any aftermarket additives to your vehicle. Do not add gasoline, gasohol or alcohol to Ford specifications. This practice creates a serious fire hazard and engine performance problems. Fuel quality It should not be used. At temperatures below...(See Cold weather operation in the scheduled maintenance information of this supplement.) Diesel fuel containing no more than 5% of your fuel tank if you use a properly formulated diesel fuel that meets the ASTM D 29 2005 Econoline (eco) Supplement USA (fus) Motorcraft parts are considered essential to ...
...only. Do not use home heating oil or any aftermarket additives to your vehicle. Do not add gasoline, gasohol or alcohol to Ford specifications. This practice creates a serious fire hazard and engine performance problems. Fuel quality It should not be used. At temperatures below...(See Cold weather operation in the scheduled maintenance information of this supplement.) Diesel fuel containing no more than 5% of your fuel tank if you use a properly formulated diesel fuel that meets the ASTM D 29 2005 Econoline (eco) Supplement USA (fus) Motorcraft parts are considered essential to ...