Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...flush & refill engine coolant (refer to meet federal emission standards. If nitrite strength is critical for the demands of the Ford Power Stroke® diesel engine. Do not add Supplemental Coolant Additive if flush & refill is required. ¾ Take Care of your Fuel Injection System...Service Plan (ESP/ESC) contract coverage. Cold Start Performance ¾ The glow plug system operates for your Power Stroke® or Ford Diesel Engine ESP contract. The level of coolant should be started at the mileage or equivalent hour intervals specified by Motorcraft®. Maintained properly...
...flush & refill engine coolant (refer to meet federal emission standards. If nitrite strength is critical for the demands of the Ford Power Stroke® diesel engine. Do not add Supplemental Coolant Additive if flush & refill is required. ¾ Take Care of your Fuel Injection System...Service Plan (ESP/ESC) contract coverage. Cold Start Performance ¾ The glow plug system operates for your Power Stroke® or Ford Diesel Engine ESP contract. The level of coolant should be started at the mileage or equivalent hour intervals specified by Motorcraft®. Maintained properly...
Warranty Guide 7th Printing
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Bumper To Bumper Coverage Safety Restraint Coverage Corrosion Coverage 6.0L PowerStrokeா Diesel Engine Coverage What Is Not Covered? 4. Table of Contents 1. IMPORTANT INFORMATION YOU SHOULD KNOW If... Do Warranties Apply In Other Countries? 3. Virgin Islands) 5. IN ADDITION ...Roadside Service Assistance (United States, Puerto Rico, And U.S. THE NEW VEHICLE LIMITED WARRANTY FOR YOUR 2005-MODEL VEHICLE Quick Reference: Warranty Coverage What Is Covered? FEDERAL REQUIREMENTS FOR EMISSIONS WARRANTIES Quick Reference: Emissions Warranty Coverage 1 2 2 2 2 2 3 3 4 5 5 ...
Bumper To Bumper Coverage Safety Restraint Coverage Corrosion Coverage 6.0L PowerStrokeா Diesel Engine Coverage What Is Not Covered? 4. Table of Contents 1. IMPORTANT INFORMATION YOU SHOULD KNOW If... Do Warranties Apply In Other Countries? 3. Virgin Islands) 5. IN ADDITION ...Roadside Service Assistance (United States, Puerto Rico, And U.S. THE NEW VEHICLE LIMITED WARRANTY FOR YOUR 2005-MODEL VEHICLE Quick Reference: Warranty Coverage What Is Covered? FEDERAL REQUIREMENTS FOR EMISSIONS WARRANTIES Quick Reference: Emissions Warranty Coverage 1 2 2 2 2 2 3 3 4 5 5 ...
Warranty Guide 7th Printing
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... Limited Warranty TYPE OF COVERAGE YEARS IN SERVICE/MILES DRIVEN BUMPER TO BUMPER SAFETY RESTRAINT SYSTEM CORROSION (Perforation only) 6.0L POWERSTROKE DIESEL ENGINE 3/36,000 5/50,000 5/UNLIMITED 5/100,000 The measure that occurs first determines how long your coverage lasts. During this coverage...repair, replace, or adjust all parts on coverage, see: ➡ What is Covered? (pages 5-7) ➡ What is provided by Ford Motor Company or Ford Motor Vehicle Assurance Company under the New Vehicle Limited Warranty. Items or 5 For each type of coverage, the chart shows two measures: ...
... Limited Warranty TYPE OF COVERAGE YEARS IN SERVICE/MILES DRIVEN BUMPER TO BUMPER SAFETY RESTRAINT SYSTEM CORROSION (Perforation only) 6.0L POWERSTROKE DIESEL ENGINE 3/36,000 5/50,000 5/UNLIMITED 5/100,000 The measure that occurs first determines how long your coverage lasts. During this coverage...repair, replace, or adjust all parts on coverage, see: ➡ What is Covered? (pages 5-7) ➡ What is provided by Ford Motor Company or Ford Motor Vehicle Assurance Company under the New Vehicle Limited Warranty. Items or 5 For each type of coverage, the chart shows two measures: ...
Warranty Guide 7th Printing
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Ford Motor Company or Ford Motor Vehicle Assurance Company covers the engine and these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, ... paint damage due to airborne material for 12 months or 12,000 miles, whichever occurs first. 6.0L PowerStrokeா Diesel Engine Coverage The New Vehicle Limited Warranty covers the direct injection diesel engine and engine components against defects in factory-supplied materials or workmanship for each repair visit. For more information, see...
Ford Motor Company or Ford Motor Vehicle Assurance Company covers the engine and these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, ... paint damage due to airborne material for 12 months or 12,000 miles, whichever occurs first. 6.0L PowerStrokeா Diesel Engine Coverage The New Vehicle Limited Warranty covers the direct injection diesel engine and engine components against defects in factory-supplied materials or workmanship for each repair visit. For more information, see...
Warranty Guide 7th Printing
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...What is Covered? See WHAT IS COVERED for labor, diagnosis, or parts - EMISSIONS PERFORMANCE WARRANTY COVERAGE Under Emissions Performance Warranty Coverage, Ford Motor Company will not be charged for diagnosis, repair, replacement, or adjustment of covered parts. on proper care in factory-supplied ...vehicles with a GVWR of 8,500 pounds or less, or over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for all of the U.S. Environmental Protection Agency (EPA). • your vehicle...
...What is Covered? See WHAT IS COVERED for labor, diagnosis, or parts - EMISSIONS PERFORMANCE WARRANTY COVERAGE Under Emissions Performance Warranty Coverage, Ford Motor Company will not be charged for diagnosis, repair, replacement, or adjustment of covered parts. on proper care in factory-supplied ...vehicles with a GVWR of 8,500 pounds or less, or over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for all of the U.S. Environmental Protection Agency (EPA). • your vehicle...
Warranty Guide 7th Printing
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... Start Date as specified on page 2 of 8,500 pounds or less, or over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for all other covered parts. • Heavy duty vehicles (vehicles with , misused, or abused. law...
... Start Date as specified on page 2 of 8,500 pounds or less, or over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for all other covered parts. • Heavy duty vehicles (vehicles with , misused, or abused. law...
Warranty Guide 7th Printing
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...are used with components on the list of Parts Covered for 5 Years or 100,000 Miles (whichever occurs first) by Emissions Warranties for Diesel Engines • Air Flow Sensor • Air Fuel Feedback Control System and Sensors • Cold Start Enrichment System • Electronic ...; Fuel Filler Cap and Neck Restrictor • Fuel Injection System • Fuel Injector Supply Manifold • Fuel Sensor (1) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (1) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold •...
...are used with components on the list of Parts Covered for 5 Years or 100,000 Miles (whichever occurs first) by Emissions Warranties for Diesel Engines • Air Flow Sensor • Air Fuel Feedback Control System and Sensors • Cold Start Enrichment System • Electronic ...; Fuel Filler Cap and Neck Restrictor • Fuel Injection System • Fuel Injector Supply Manifold • Fuel Sensor (1) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (1) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold •...
Warranty Guide 7th Printing
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Also, diesel engine vehicles over 14,000 lbs.*) • Performance Warranty (vehicles of 14,000 lbs.* and under) For full details about coverage under California requirements for ... Information label will indicate certified for California emissions warranty coverage. 6. California requirements for emissions warranties QUICK REFERENCE: EMISSIONS WARRANTY COVERAGE This chart shows the coverage Ford Motor Company provides under the emissions control warranty to owners of 14,000 lbs.* and under ) • Long-Term Defects Warranty (vehicles of vehicles certified...
Also, diesel engine vehicles over 14,000 lbs.*) • Performance Warranty (vehicles of 14,000 lbs.* and under) For full details about coverage under California requirements for ... Information label will indicate certified for California emissions warranty coverage. 6. California requirements for emissions warranties QUICK REFERENCE: EMISSIONS WARRANTY COVERAGE This chart shows the coverage Ford Motor Company provides under the emissions control warranty to owners of 14,000 lbs.* and under ) • Long-Term Defects Warranty (vehicles of vehicles certified...
Warranty Guide 7th Printing
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...your vehicle passes the inspection. This is your short-term emission control system DEFECTS WARRANTY. Your emission control system may be made by Ford to meet the State's stringent anti-smog standards. This is your emission control system PERFORMANCE WARRANTY. 2. For 7 years or 70,...and registered in California, Maine, Massachusetts, New York or Vermont, or for diesel engine vehicles over 14,000 pounds GVWR registered in Maine, Massachusetts, or Pennsylvania.) The California Air Resources Board and Ford Motor Company are pleased to you including diagnosis, parts, and labor. If ...
...your vehicle passes the inspection. This is your short-term emission control system DEFECTS WARRANTY. Your emission control system may be made by Ford to meet the State's stringent anti-smog standards. This is your emission control system PERFORMANCE WARRANTY. 2. For 7 years or 70,...and registered in California, Maine, Massachusetts, New York or Vermont, or for diesel engine vehicles over 14,000 pounds GVWR registered in Maine, Massachusetts, or Pennsylvania.) The California Air Resources Board and Ford Motor Company are pleased to you including diagnosis, parts, and labor. If ...
Warranty Guide 7th Printing
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... listed in a reasonable amount of time, not to exceed 30 days. As the vehicle owner, you should be repaired or replaced by Ford. Ford Motor Company recommends that you retain all receipts covering maintenance on your warranty rights and responsibilities, or if you want to report what you ... or 50,000 miles (gasoline powered engines and vehicles) or 5 years or 100,000 miles (diesel powered engines and vehicles) (whichever first occurs): If an emissions-related part on your vehicle, but Ford cannot deny warranty coverage solely for the lack of receipts or for your vehicle or a part has...
... listed in a reasonable amount of time, not to exceed 30 days. As the vehicle owner, you should be repaired or replaced by Ford. Ford Motor Company recommends that you retain all receipts covering maintenance on your warranty rights and responsibilities, or if you want to report what you ... or 50,000 miles (gasoline powered engines and vehicles) or 5 years or 100,000 miles (diesel powered engines and vehicles) (whichever first occurs): If an emissions-related part on your vehicle, but Ford cannot deny warranty coverage solely for the lack of receipts or for your vehicle or a part has...
Warranty Guide 7th Printing
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...Body Assembly (MFI) • Transmission Control Module (TCM) • Turbocharger Assembly • NGV module (Bi-fuel/CNG) (1) Coverage for diesel engines is for Deceleration • Electronic Emissions Control Unit (ECU) • Electronic Ignition System • Exhaust Pipe (Manifold to Catalyst) •...Cap and Neck Restrictor • Fuel Injection System (1) • Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake...
...Body Assembly (MFI) • Transmission Control Module (TCM) • Turbocharger Assembly • NGV module (Bi-fuel/CNG) (1) Coverage for diesel engines is for Deceleration • Electronic Emissions Control Unit (ECU) • Electronic Ignition System • Exhaust Pipe (Manifold to Catalyst) •...Cap and Neck Restrictor • Fuel Injection System (1) • Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake...
Warranty Guide 7th Printing
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... that are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and wiring harnesses that is specified in What Is Not Covered?, pages 7-9. 21 Ford Motor Company may deny you warranty coverage if your dealer. Your Ford Motor Company dealer maintains a complete list of parts above.
... that are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and wiring harnesses that is specified in What Is Not Covered?, pages 7-9. 21 Ford Motor Company may deny you warranty coverage if your dealer. Your Ford Motor Company dealer maintains a complete list of parts above.
Diesel Supplement 3rd Printing
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...determine if repairs will acquaint you read and thoroughly familiarize yourself and others operating the vehicle with the 6.0L Power Stroke diesel engine. This information cannot be erased and will feel, drive and function somewhat differently than a gasoline engine. Introduction California..., and service and repair facilities when servicing your vehicle" chapter of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder's Layout Book (and pertinent supplements) and the Qualified Vehicle Modifiers 2 2005 Econoline (eco) Supplement USA (fus) The Information can detect and store ...
...determine if repairs will acquaint you read and thoroughly familiarize yourself and others operating the vehicle with the 6.0L Power Stroke diesel engine. This information cannot be erased and will feel, drive and function somewhat differently than a gasoline engine. Introduction California..., and service and repair facilities when servicing your vehicle" chapter of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder's Layout Book (and pertinent supplements) and the Qualified Vehicle Modifiers 2 2005 Econoline (eco) Supplement USA (fus) The Information can detect and store ...
Diesel Supplement 3rd Printing
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... filter and the FCM/HFCM filter should be especially careful to determine whether the ambulance manufacturer's followed Ford's recommendations. Using a Ford vehicle without the Ford ambulance preparation package to the scheduled maintenance information in oils during the first few thousand miles (kilometers)...the same speed for the first 1,000 miles (1,600 km) of this supplement for more information. 3 2005 Econoline (eco) Supplement USA (fus) DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of the transmission case • an engine-mounted secondary fuel filter • ...
... filter and the FCM/HFCM filter should be especially careful to determine whether the ambulance manufacturer's followed Ford's recommendations. Using a Ford vehicle without the Ford ambulance preparation package to the scheduled maintenance information in oils during the first few thousand miles (kilometers)...the same speed for the first 1,000 miles (1,600 km) of this supplement for more information. 3 2005 Econoline (eco) Supplement USA (fus) DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of the transmission case • an engine-mounted secondary fuel filter • ...
Diesel Supplement 3rd Printing
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... until the light goes off . Water in the ON position. Type A 7 2005 Econoline (eco) Supplement USA (fus) The light should be a problem. If the...20 20 160 0 180 km/h MPH 60 80 100 70 120 1 L TURBO PSI 20 0 40 40 140 80 90 L H 0 F E DIESEL FUEL ONLY 5 10 0 100 km/h 110 C H D 32 P RN D SELECT/RESET Glow plug pre-heat indicator With the key in it is...of water in the ON position, light will illuminate if the glow plug heat is possible for water-contaminated diesel fuel to avoid difficulty in the Driving chapter of this supplement. The WATER IN FUEL light will illuminate ...
... until the light goes off . Water in the ON position. Type A 7 2005 Econoline (eco) Supplement USA (fus) The light should be a problem. If the...20 20 160 0 180 km/h MPH 60 80 100 70 120 1 L TURBO PSI 20 0 40 40 140 80 90 L H 0 F E DIESEL FUEL ONLY 5 10 0 100 km/h 110 C H D 32 P RN D SELECT/RESET Glow plug pre-heat indicator With the key in it is...of water in the ON position, light will illuminate if the glow plug heat is possible for water-contaminated diesel fuel to avoid difficulty in the Driving chapter of this supplement. The WATER IN FUEL light will illuminate ...
Diesel Supplement 3rd Printing
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...alcohol to Using the engine block heater (if equipped) in P (Park) and the parking brake is essential for proper operation. Refer to diesel fuel. Do not crank the engine for starting . Such fluid could cause immediate explosive damage to start your vehicle is equipped with a manual...If the engine fails to the engine and possible personal injury. This practice creates a serious fire hazard and causes engine performance problems. 12 2005 Econoline (eco) Supplement USA (fus) Do not press the accelerator during starting when the temperature is set before trying again. If your...
...alcohol to Using the engine block heater (if equipped) in P (Park) and the parking brake is essential for proper operation. Refer to diesel fuel. Do not crank the engine for starting . Such fluid could cause immediate explosive damage to start your vehicle is equipped with a manual...If the engine fails to the engine and possible personal injury. This practice creates a serious fire hazard and causes engine performance problems. 12 2005 Econoline (eco) Supplement USA (fus) Do not press the accelerator during starting when the temperature is set before trying again. If your...
Diesel Supplement 3rd Printing
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... thicken enough to 3 (OFF). 3. COLD WEATHER OPERATION Changing to Engine oil specifications in cold weather, use Number 1-D diesel fuel or "winterized" Number 2-D diesel fuel which acts as the engine starts. Do not start the engine until the oil pressure gauge indicates normal pressure. Refer...the engine starts but stalls after a short time and will continue to minimize wax formation. 13 2005 Econoline (eco) Supplement USA (fus) At temperatures below 20°F (-7°C), Number 2-D diesel fuel may be activated for the turbocharged engine to 5 (START), then release the key as...
... thicken enough to 3 (OFF). 3. COLD WEATHER OPERATION Changing to Engine oil specifications in cold weather, use Number 1-D diesel fuel or "winterized" Number 2-D diesel fuel which acts as the engine starts. Do not start the engine until the oil pressure gauge indicates normal pressure. Refer...the engine starts but stalls after a short time and will continue to minimize wax formation. 13 2005 Econoline (eco) Supplement USA (fus) At temperatures below 20°F (-7°C), Number 2-D diesel fuel may be activated for the turbocharged engine to 5 (START), then release the key as...
Diesel Supplement 3rd Printing
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...8260;4 full. Consult your tank should become partially clogged with snow and cause the engine to stall and/or lose power. If your diesel engine will help prevent air from the air induction inlet. Operation in snow Vehicle operation in heavy snowfall or in the Instrument Cluster chapter ...of this occurs, the engine may feed excessive amounts of snow into the diesel engine can result in the Owner's Guide. 14 2005 Econoline (eco) Supplement USA (fus) Refer to Air filter restriction gauge and Engine air filter in dry loose snow ...
...8260;4 full. Consult your tank should become partially clogged with snow and cause the engine to stall and/or lose power. If your diesel engine will help prevent air from the air induction inlet. Operation in snow Vehicle operation in heavy snowfall or in the Instrument Cluster chapter ...of this occurs, the engine may feed excessive amounts of snow into the diesel engine can result in the Owner's Guide. 14 2005 Econoline (eco) Supplement USA (fus) Refer to Air filter restriction gauge and Engine air filter in dry loose snow ...
Diesel Supplement 3rd Printing
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... the frame rail behind the front passenger door. This operation is located on the passenger side frame rail, behind the rear most battery box. 19 2005 Econoline (eco) Supplement USA (fus) As a result, the transmission may damage the catalytic converter. Use only a 12-volt supply to the passenger ... could damage the vehicle's electrical system. 3. Roadside emergencies JUMP STARTING YOUR VEHICLE (E-SERIES ONLY) F-Super Duty and Excursion vehicles equipped with the 6.0L diesel engine can be jump started using the same procedure as this could result in injury or vehicle damage.
... the frame rail behind the front passenger door. This operation is located on the passenger side frame rail, behind the rear most battery box. 19 2005 Econoline (eco) Supplement USA (fus) As a result, the transmission may damage the catalytic converter. Use only a 12-volt supply to the passenger ... could damage the vehicle's electrical system. 3. Roadside emergencies JUMP STARTING YOUR VEHICLE (E-SERIES ONLY) F-Super Duty and Excursion vehicles equipped with the 6.0L diesel engine can be jump started using the same procedure as this could result in injury or vehicle damage.
Diesel Supplement 3rd Printing
Page 29
... considered essential to the life and performance of biodiesel may be necessary to add any diesel fuel not intended for highway use. Do not add gasoline, gasohol or alcohol to Ford specifications. This practice creates a serious fire hazard and engine performance problems. Fuel quality ... only. SCHEDULED MAINTENANCE The scheduled maintenance services in your fuel tank if you use a properly formulated diesel fuel that meets the ASTM D 29 2005 Econoline (eco) Supplement USA (fus) Maintenance and Specifications The Horizontal Fuel Conditioner Module (HFCM) is used to identify...
... considered essential to the life and performance of biodiesel may be necessary to add any diesel fuel not intended for highway use. Do not add gasoline, gasohol or alcohol to Ford specifications. This practice creates a serious fire hazard and engine performance problems. Fuel quality ... only. SCHEDULED MAINTENANCE The scheduled maintenance services in your fuel tank if you use a properly formulated diesel fuel that meets the ASTM D 29 2005 Econoline (eco) Supplement USA (fus) Maintenance and Specifications The Horizontal Fuel Conditioner Module (HFCM) is used to identify...