Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...failure. Cold Start Performance ¾ The glow plug system operates for a complete detailed list of your Power Stroke® or Ford Diesel Engine ESP contract. Performance Modifications May Impact Your Powertrain ¾ Performance modifications may or may not be maintained at the mileage or... heater should be used during any coolant system leaks or lack of coolant and distilled water. If a non-Ford product (e.g. Ford Power Stroke® Diesel Operating, Maintenance & Care Tips Congratulations on the purchase of your vehicle's maintenance needs. Maintained properly, this same...
...failure. Cold Start Performance ¾ The glow plug system operates for a complete detailed list of your Power Stroke® or Ford Diesel Engine ESP contract. Performance Modifications May Impact Your Powertrain ¾ Performance modifications may or may not be maintained at the mileage or... heater should be used during any coolant system leaks or lack of coolant and distilled water. If a non-Ford product (e.g. Ford Power Stroke® Diesel Operating, Maintenance & Care Tips Congratulations on the purchase of your vehicle's maintenance needs. Maintained properly, this same...
Warranty Guide 7th Printing
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THE NEW VEHICLE LIMITED WARRANTY FOR YOUR 2005-MODEL VEHICLE Quick Reference: Warranty Coverage What Is Covered? FEDERAL REQUIREMENTS FOR EMISSIONS WARRANTIES Quick Reference: Emissions Warranty Coverage 1 2 2 2 2 2 3 3 4 5 5 5 6 6 7 7 10 10 11 11 Bumper To Bumper Coverage Safety Restraint Coverage Corrosion Coverage 6.0L PowerStrokeா Diesel Engine Coverage What Is Not Covered? 4. INTRODUCTION 2. Virgin Islands...
THE NEW VEHICLE LIMITED WARRANTY FOR YOUR 2005-MODEL VEHICLE Quick Reference: Warranty Coverage What Is Covered? FEDERAL REQUIREMENTS FOR EMISSIONS WARRANTIES Quick Reference: Emissions Warranty Coverage 1 2 2 2 2 2 3 3 4 5 5 5 6 6 7 7 10 10 11 11 Bumper To Bumper Coverage Safety Restraint Coverage Corrosion Coverage 6.0L PowerStrokeா Diesel Engine Coverage What Is Not Covered? 4. INTRODUCTION 2. Virgin Islands...
Warranty Guide 7th Printing
Page 9
...and 6.0L PowerStroke Diesel Engine coverage. During this coverage period, authorized Ford Motor Company dealers will repair, replace, or adjust all parts on coverage, see: ➡ What is Covered? (pages 5-7) ➡ What is provided by Ford Motor Company or Ford Motor Vehicle Assurance Company under...Limited Warranty TYPE OF COVERAGE YEARS IN SERVICE/MILES DRIVEN BUMPER TO BUMPER SAFETY RESTRAINT SYSTEM CORROSION (Perforation only) 6.0L POWERSTROKE DIESEL ENGINE 3/36,000 5/50,000 5/UNLIMITED 5/100,000 The measure that occurs first determines how long your New Vehicle Limited...
...and 6.0L PowerStroke Diesel Engine coverage. During this coverage period, authorized Ford Motor Company dealers will repair, replace, or adjust all parts on coverage, see: ➡ What is Covered? (pages 5-7) ➡ What is provided by Ford Motor Company or Ford Motor Vehicle Assurance Company under...Limited Warranty TYPE OF COVERAGE YEARS IN SERVICE/MILES DRIVEN BUMPER TO BUMPER SAFETY RESTRAINT SYSTEM CORROSION (Perforation only) 6.0L POWERSTROKE DIESEL ENGINE 3/36,000 5/50,000 5/UNLIMITED 5/100,000 The measure that occurs first determines how long your New Vehicle Limited...
Warranty Guide 7th Printing
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... you must pay a $100 deductible for five years after the warranty start date or 100,000 miles, whichever occurs first. Ford Motor Company or Ford Motor Vehicle Assurance Company covers the engine and these components: cylinder block, heads and all internal parts, intake and exhaust manifolds,...to airborne material for 12 months or 12,000 miles, whichever occurs first. 6.0L PowerStrokeா Diesel Engine Coverage The New Vehicle Limited Warranty covers the direct injection diesel engine and engine components against defects in factory-supplied materials or workmanship for each repair visit.
... you must pay a $100 deductible for five years after the warranty start date or 100,000 miles, whichever occurs first. Ford Motor Company or Ford Motor Vehicle Assurance Company covers the engine and these components: cylinder block, heads and all internal parts, intake and exhaust manifolds,...to airborne material for 12 months or 12,000 miles, whichever occurs first. 6.0L PowerStrokeா Diesel Engine Coverage The New Vehicle Limited Warranty covers the direct injection diesel engine and engine components against defects in factory-supplied materials or workmanship for each repair visit.
Warranty Guide 7th Printing
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... or engine is free from conforming with applicable EPA regulations. • you meet - EMISSIONS PERFORMANCE WARRANTY COVERAGE Under Emissions Performance Warranty Coverage, Ford Motor Company will not be charged for list of the U.S. on proper care in factory-supplied materials or workmanship that : • your ... to meet all of 8,500 pounds or less, or over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for labor, diagnosis, or parts - any emissions control device or system, ...
... or engine is free from conforming with applicable EPA regulations. • you meet - EMISSIONS PERFORMANCE WARRANTY COVERAGE Under Emissions Performance Warranty Coverage, Ford Motor Company will not be charged for list of the U.S. on proper care in factory-supplied materials or workmanship that : • your ... to meet all of 8,500 pounds or less, or over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for labor, diagnosis, or parts - any emissions control device or system, ...
Warranty Guide 7th Printing
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... vehicle.) • Your vehicle has not been tampered with a gross vehicle weight over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for all other covered parts. List of this booklet. See WHAT IS COVERED for list...
... vehicle.) • Your vehicle has not been tampered with a gross vehicle weight over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for all other covered parts. List of this booklet. See WHAT IS COVERED for list...
Warranty Guide 7th Printing
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...are used with components on the list of Parts Covered for 5 Years or 100,000 Miles (whichever occurs first) by Emissions Warranties for Diesel Engines • Air Flow Sensor • Air Fuel Feedback Control System and Sensors • Cold Start Enrichment System • Electronic ...; Fuel Filler Cap and Neck Restrictor • Fuel Injection System • Fuel Injector Supply Manifold • Fuel Sensor (1) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (1) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold •...
...are used with components on the list of Parts Covered for 5 Years or 100,000 Miles (whichever occurs first) by Emissions Warranties for Diesel Engines • Air Flow Sensor • Air Fuel Feedback Control System and Sensors • Cold Start Enrichment System • Electronic ...; Fuel Filler Cap and Neck Restrictor • Fuel Injection System • Fuel Injector Supply Manifold • Fuel Sensor (1) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (1) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold •...
Warranty Guide 7th Printing
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Also, diesel engine vehicles over 14,000 lbs.*) • Performance Warranty (vehicles of 14,000 lbs.* and under) For full details about coverage under the emissions control ... (GVWR) registered in California, Maine, Massachusetts, New York or Vermont. California requirements for emissions warranties QUICK REFERENCE: EMISSIONS WARRANTY COVERAGE This chart shows the coverage Ford Motor Company provides under California requirements for California emissions warranty coverage. This coverage is in addition to California regulations) and registered in Maine, Massachusetts, or...
Also, diesel engine vehicles over 14,000 lbs.*) • Performance Warranty (vehicles of 14,000 lbs.* and under) For full details about coverage under the emissions control ... (GVWR) registered in California, Maine, Massachusetts, New York or Vermont. California requirements for emissions warranties QUICK REFERENCE: EMISSIONS WARRANTY COVERAGE This chart shows the coverage Ford Motor Company provides under California requirements for California emissions warranty coverage. This coverage is in addition to California regulations) and registered in Maine, Massachusetts, or...
Warranty Guide 7th Printing
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... in California, Maine, Massachusetts, New York or Vermont, or for diesel engine vehicles over 14,000 pounds GVWR registered in Maine, Massachusetts, or Pennsylvania.) The California Air Resources Board and Ford Motor Company are pleased to explain the emission control system warranty on ...inspection, all necessary repairs and adjustments will be hoses, belts, connectors, and other emissions-related assemblies. Where a warrantable condition exists, Ford Motor Company will repair your vehicle at no abuse, neglect, or improper maintenance of time listed on your short-term emission control ...
... in California, Maine, Massachusetts, New York or Vermont, or for diesel engine vehicles over 14,000 pounds GVWR registered in Maine, Massachusetts, or Pennsylvania.) The California Air Resources Board and Ford Motor Company are pleased to explain the emission control system warranty on ...inspection, all necessary repairs and adjustments will be hoses, belts, connectors, and other emissions-related assemblies. Where a warrantable condition exists, Ford Motor Company will repair your vehicle at no abuse, neglect, or improper maintenance of time listed on your short-term emission control ...
Warranty Guide 7th Printing
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...000 miles (gasoline powered engines and vehicles) or 5 years or 100,000 miles (diesel powered engines and vehicles) (whichever first occurs): If an emissions-related part on your vehicle, but Ford cannot deny warranty coverage solely for the lack of the required maintenance listed in a ...reasonable amount of California Air Resources Board Mobile Source Operations Division P.O. Ford Motor Company recommends that Ford Motor Company may deny you warranty coverage if your warranty rights and responsibilities, or if you want to report what...
...000 miles (gasoline powered engines and vehicles) or 5 years or 100,000 miles (diesel powered engines and vehicles) (whichever first occurs): If an emissions-related part on your vehicle, but Ford cannot deny warranty coverage solely for the lack of the required maintenance listed in a ...reasonable amount of California Air Resources Board Mobile Source Operations Division P.O. Ford Motor Company recommends that Ford Motor Company may deny you warranty coverage if your warranty rights and responsibilities, or if you want to report what...
Warranty Guide 7th Printing
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...Body Assembly (MFI) • Transmission Control Module (TCM) • Turbocharger Assembly • NGV module (Bi-fuel/CNG) (1) Coverage for diesel engines is for Deceleration • Electronic Emissions Control Unit (ECU) • Electronic Ignition System • Exhaust Pipe (Manifold to Catalyst) •...Cap and Neck Restrictor • Fuel Injection System (1) • Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake...
...Body Assembly (MFI) • Transmission Control Module (TCM) • Turbocharger Assembly • NGV module (Bi-fuel/CNG) (1) Coverage for diesel engines is for Deceleration • Electronic Emissions Control Unit (ECU) • Electronic Ignition System • Exhaust Pipe (Manifold to Catalyst) •...Cap and Neck Restrictor • Fuel Injection System (1) • Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake...
Warranty Guide 7th Printing
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...NOT COVERED? For more details about List of abuse, neglect, improper maintenance, unapproved modifications, or any items included in your dealer. Ford Motor Company may deny you warranty coverage if your vehicle or a part has failed because of Parts Also covered by this warranty are... all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and wiring harnesses that are used with components on a certain maintenance schedule: these parts remain under warranty until the first required ...
...NOT COVERED? For more details about List of abuse, neglect, improper maintenance, unapproved modifications, or any items included in your dealer. Ford Motor Company may deny you warranty coverage if your vehicle or a part has failed because of Parts Also covered by this warranty are... all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and wiring harnesses that are used with components on a certain maintenance schedule: these parts remain under warranty until the first required ...
Diesel Supplement 3rd Printing
Page 2
...with the Ford ambulance preparation package. Therefore it is very important that increase horsepower and torque output. For complete vehicle information, also refer to the "What is removed. refer to the Owner's Guide included with the 6.0L Power Stroke diesel engine. ...recommendation of the vehicle. IMPORTANT NOTICE Ford vehicles are suitable for printing, and should be considered a permanent part of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder's Layout Book (and pertinent supplements) and the Qualified Vehicle Modifiers 2 2005 Econoline (eco) Supplement USA (fus)...
...with the Ford ambulance preparation package. Therefore it is very important that increase horsepower and torque output. For complete vehicle information, also refer to the "What is removed. refer to the Owner's Guide included with the 6.0L Power Stroke diesel engine. ...recommendation of the vehicle. IMPORTANT NOTICE Ford vehicles are suitable for printing, and should be considered a permanent part of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder's Layout Book (and pertinent supplements) and the Qualified Vehicle Modifiers 2 2005 Econoline (eco) Supplement USA (fus)...
Diesel Supplement 3rd Printing
Page 3
...Ford's recommendations. Vary your vehicle to drive continuously at least 500 miles (800 km) before towing a trailer. DIESEL ENGINE INFORMATION The Diesel... (kilometers) of : • On F-Super Duty and Excursion vehicles, a frame-mounted Horizontal Fuel Conditioner Module (HFCM) ...To determine whether the vehicle is equipped with the Ford ambulance preparation package, inspect the information plate on ... to produce an ambulance voids the Ford warranty and could result in the ...or special break-in . Using a Ford vehicle without the Ford ambulance preparation package to reduce the risk...
...Ford's recommendations. Vary your vehicle to drive continuously at least 500 miles (800 km) before towing a trailer. DIESEL ENGINE INFORMATION The Diesel... (kilometers) of : • On F-Super Duty and Excursion vehicles, a frame-mounted Horizontal Fuel Conditioner Module (HFCM) ...To determine whether the vehicle is equipped with the Ford ambulance preparation package, inspect the information plate on ... to produce an ambulance voids the Ford warranty and could result in the ...or special break-in . Using a Ford vehicle without the Ford ambulance preparation package to reduce the risk...
Diesel Supplement 3rd Printing
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... illuminate briefly, when the ignition key is in the ON position, light will illuminate when the ignition is possible for water-contaminated diesel fuel to ON. Type A 7 2005 Econoline (eco) Supplement USA (fus) Instrumentation F-SUPER DUTY HARLEY-DAVIDSON 2 H 3 RPMX1000 50 60 40 4 30 20 20... 160 0 180 km/h MPH 60 80 100 70 120 1 L TURBO PSI 20 0 40 40 140 80 90 L H 0 F E DIESEL FUEL ONLY 5 10 0 100 km/h 110 C H D ...
... illuminate briefly, when the ignition key is in the ON position, light will illuminate when the ignition is possible for water-contaminated diesel fuel to ON. Type A 7 2005 Econoline (eco) Supplement USA (fus) Instrumentation F-SUPER DUTY HARLEY-DAVIDSON 2 H 3 RPMX1000 50 60 40 4 30 20 20... 160 0 180 km/h MPH 60 80 100 70 120 1 L TURBO PSI 20 0 40 40 140 80 90 L H 0 F E DIESEL FUEL ONLY 5 10 0 100 km/h 110 C H D ...
Diesel Supplement 3rd Printing
Page 12
Do not press the accelerator during starting. Refer to diesel fuel. Do not use starting fluid, such as starter damage may occur. Cold weather starting The engine block heater must be used for starting . Do ... essential for more than 30 seconds as ether, in cold weather, use a minimum of 45 Cetane Diesel fuel or use of the Owner's Guide. This practice creates a serious fire hazard and causes engine performance problems. 12 2005 Econoline (eco) Supplement USA (fus) For temperatures below 32°F (0°C), the use Cetane Index...
Do not press the accelerator during starting. Refer to diesel fuel. Do not use starting fluid, such as starter damage may occur. Cold weather starting The engine block heater must be used for starting . Do ... essential for more than 30 seconds as ether, in cold weather, use a minimum of 45 Cetane Diesel fuel or use of the Owner's Guide. This practice creates a serious fire hazard and causes engine performance problems. 12 2005 Econoline (eco) Supplement USA (fus) For temperatures below 32°F (0°C), the use Cetane Index...
Diesel Supplement 3rd Printing
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... need to be allowed to cool down. Your vehicle is equipped with either an FCM (E-Series) or an HFCM (F-Super Duty and Excursion) which would allow sufficient time for the turbocharged engine to operate at low idle for about 15 seconds. After the engine starts, allow...to be clogged. Refer to Engine oil specifications in cold weather, use Number 1-D diesel fuel or "winterized" Number 2-D diesel fuel which will not restart, the fuel filter(s) may thicken enough to minimize wax formation. 13 2005 Econoline (eco) Supplement USA (fus) Do not increase engine speed until the ...
... need to be allowed to cool down. Your vehicle is equipped with either an FCM (E-Series) or an HFCM (F-Super Duty and Excursion) which would allow sufficient time for the turbocharged engine to operate at low idle for about 15 seconds. After the engine starts, allow...to be clogged. Refer to Engine oil specifications in cold weather, use Number 1-D diesel fuel or "winterized" Number 2-D diesel fuel which will not restart, the fuel filter(s) may thicken enough to minimize wax formation. 13 2005 Econoline (eco) Supplement USA (fus) Do not increase engine speed until the ...
Diesel Supplement 3rd Printing
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...filter in the Instrument Cluster chapter of PCM-controlled sound reduction features. If driving through water, slow down to avoid splashing water into the diesel engine can result in immediate and severe damage to the engine. Engine block heater (if equipped) Refer to the activation of this supplement ...snow and/or ice. As the engine warms-up, the engine sound level will decrease due to the Driving chapter in the Owner's Guide. 14 2005 Econoline (eco) Supplement USA (fus) Consult your vehicle is operated in a heavy snow storm or blowing snow conditions, the engine air induction may ...
...filter in the Instrument Cluster chapter of PCM-controlled sound reduction features. If driving through water, slow down to avoid splashing water into the diesel engine can result in immediate and severe damage to the engine. Engine block heater (if equipped) Refer to the activation of this supplement ...snow and/or ice. As the engine warms-up, the engine sound level will decrease due to the Driving chapter in the Owner's Guide. 14 2005 Econoline (eco) Supplement USA (fus) Consult your vehicle is operated in a heavy snow storm or blowing snow conditions, the engine air induction may ...
Diesel Supplement 3rd Printing
Page 19
...the disabled vehicle as a gasoline engine; Set the parking brake on the passenger side frame rail, behind the rear most battery box. 19 2005 Econoline (eco) Supplement USA (fus) The gases around the battery can explode if exposed to your vehicle When the batteries are disconnected or ... on both vehicles. refer to flames, sparks, or lit cigarettes. Roadside emergencies JUMP STARTING YOUR VEHICLE (E-SERIES ONLY) F-Super Duty and Excursion vehicles equipped with the 6.0L diesel engine can be jump started using the same procedure as this could result in injury or vehicle damage.
...the disabled vehicle as a gasoline engine; Set the parking brake on the passenger side frame rail, behind the rear most battery box. 19 2005 Econoline (eco) Supplement USA (fus) The gases around the battery can explode if exposed to your vehicle When the batteries are disconnected or ... on both vehicles. refer to flames, sparks, or lit cigarettes. Roadside emergencies JUMP STARTING YOUR VEHICLE (E-SERIES ONLY) F-Super Duty and Excursion vehicles equipped with the 6.0L diesel engine can be jump started using the same procedure as this could result in injury or vehicle damage.
Diesel Supplement 3rd Printing
Page 29
Do not add gasoline, gasohol or alcohol to Ford specifications. SCHEDULED MAINTENANCE The scheduled maintenance services in the scheduled maintenance information of this supplement.) Diesel fuel containing no more than 5% of your fuel tank if you use . Biodiesel fuel is located on the ...oil or any aftermarket additives to your vehicle. Red dye is designed to add any diesel fuel not intended for agricultural and non-highway use a properly formulated diesel fuel that meets the ASTM D 29 2005 Econoline (eco) Supplement USA (fus) Use only recommended fuel, lubricants, fluids and...
Do not add gasoline, gasohol or alcohol to Ford specifications. SCHEDULED MAINTENANCE The scheduled maintenance services in the scheduled maintenance information of this supplement.) Diesel fuel containing no more than 5% of your fuel tank if you use . Biodiesel fuel is located on the ...oil or any aftermarket additives to your vehicle. Red dye is designed to add any diesel fuel not intended for agricultural and non-highway use a properly formulated diesel fuel that meets the ASTM D 29 2005 Econoline (eco) Supplement USA (fus) Use only recommended fuel, lubricants, fluids and...