Scheduled Maintenance Guide 5th Printing
Page 13
... Quality Care Maintenance Scheduled Maintenance 13 Quality Care Maintenance This can help identify any potential issue before there are any problems. Ford Motor Company suggests the following multi-point inspection to be performed at every visit ❑ Check and top up fluid levels:... transmission ❑ power steering ❑ window washer ❑ Inspect tires for wear and check air pressure, including spare. ❑ Check exhaust system for leaks, damage, loose parts and foreign material. ❑ Check battery performance. ❑ Check operation of horn, exterior lamps, ...
... Quality Care Maintenance Scheduled Maintenance 13 Quality Care Maintenance This can help identify any potential issue before there are any problems. Ford Motor Company suggests the following multi-point inspection to be performed at every visit ❑ Check and top up fluid levels:... transmission ❑ power steering ❑ window washer ❑ Inspect tires for wear and check air pressure, including spare. ❑ Check exhaust system for leaks, damage, loose parts and foreign material. ❑ Check battery performance. ❑ Check operation of horn, exterior lamps, ...
Scheduled Maintenance Guide 5th Printing
Page 17
... cabin air filter, if equipped. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: Scheduled Maintenance 17 Normal Schedule Trucks, Fullsize Vans & SUVs Inspect exhaust system and heat shields. Lubricate 4X2 ball joints and steering linkage if equipped with 4R100. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: Normal...
... cabin air filter, if equipped. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: Scheduled Maintenance 17 Normal Schedule Trucks, Fullsize Vans & SUVs Inspect exhaust system and heat shields. Lubricate 4X2 ball joints and steering linkage if equipped with 4R100. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: Normal...
Scheduled Maintenance Guide 5th Printing
Page 20
... bearings, replace grease seals, and adjust bearings (if not sealed with zerk fittings. Lubricate 4X2 ball joints and steering linkage if equipped with bearings). Inspect exhaust system and heat shields. Replace fuel filter (except natural gas) (see page 46). Replace climate-controlled seat filters (Navigator, Expedition and Aviator) if equipped...
... bearings, replace grease seals, and adjust bearings (if not sealed with zerk fittings. Lubricate 4X2 ball joints and steering linkage if equipped with bearings). Inspect exhaust system and heat shields. Replace fuel filter (except natural gas) (see page 46). Replace climate-controlled seat filters (Navigator, Expedition and Aviator) if equipped...
Scheduled Maintenance Guide 5th Printing
Page 23
... page 46). Inspect and lubricate 4X4 front axle shaft u-joints (F250/350/450/550 and Excursion). Inspect wheel ends for ❑ optimal tire life. Inspect exhaust system and heat shields. Replace climate-controlled seat filters (Navigator, Expedition and Aviator) if equipped. Lubricate 4X2 ball joints and steering linkage if equipped with...
... page 46). Inspect and lubricate 4X4 front axle shaft u-joints (F250/350/450/550 and Excursion). Inspect wheel ends for ❑ optimal tire life. Inspect exhaust system and heat shields. Replace climate-controlled seat filters (Navigator, Expedition and Aviator) if equipped. Lubricate 4X2 ball joints and steering linkage if equipped with...
Scheduled Maintenance Guide 5th Printing
Page 26
... (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 26 Scheduled Maintenance Normal Schedule Trucks, Fullsize Vans & SUVs Inspect fuel tanks (natural gas and propane only). Inspect exhaust system and heat shields. Replace camshaft belt on all light trucks over 6,000 Gross Vehicle Weight (except 5.4L 3V engine, see page 46). Lubricate 4X2...
... (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 26 Scheduled Maintenance Normal Schedule Trucks, Fullsize Vans & SUVs Inspect fuel tanks (natural gas and propane only). Inspect exhaust system and heat shields. Replace camshaft belt on all light trucks over 6,000 Gross Vehicle Weight (except 5.4L 3V engine, see page 46). Lubricate 4X2...
Scheduled Maintenance Guide 5th Printing
Page 29
... fluid and filter. Inspect PCV for endplay and noise. ❑ Inspect engine cooling system and hoses. ❑ Change Premium Gold coolant (see exceptions ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension page 45 and record page 47). Lubricate 4X2 ball joints and steering linkage if...
... fluid and filter. Inspect PCV for endplay and noise. ❑ Inspect engine cooling system and hoses. ❑ Change Premium Gold coolant (see exceptions ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension page 45 and record page 47). Lubricate 4X2 ball joints and steering linkage if...
Scheduled Maintenance Guide 5th Printing
Page 32
Replace engine air filter (not required PZEV Focus). Inspect fuel tanks (natural gas only). Inspect exhaust system and heat shields. Replace fuel filter (except natural gas) (see page 46). Replace cabin air filter, if equipped. Replace climate-controlled seat filters (LS, ...
Replace engine air filter (not required PZEV Focus). Inspect fuel tanks (natural gas only). Inspect exhaust system and heat shields. Replace fuel filter (except natural gas) (see page 46). Replace cabin air filter, if equipped. Replace climate-controlled seat filters (LS, ...
Scheduled Maintenance Guide 5th Printing
Page 34
..., suspension and, if equipped, half shafts, driveshaft and u-joints. Replace fuel filter (except natural gas) (see page 46). Inspect fuel tanks (natural gas only). Inspect exhaust system and heat shields. Inspect wheel ends for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake ❑ ❑ ❑ lines & hoses, and...
..., suspension and, if equipped, half shafts, driveshaft and u-joints. Replace fuel filter (except natural gas) (see page 46). Inspect fuel tanks (natural gas only). Inspect exhaust system and heat shields. Inspect wheel ends for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake ❑ ❑ ❑ lines & hoses, and...
Scheduled Maintenance Guide 5th Printing
Page 37
... & MINIVANS 90,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ Multi-point inspection (recommended) optimal tire life. Inspect exhaust system and heat shields. Inspect wheel ends for endplay and noise.
... & MINIVANS 90,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ Multi-point inspection (recommended) optimal tire life. Inspect exhaust system and heat shields. Inspect wheel ends for endplay and noise.
Scheduled Maintenance Guide 5th Printing
Page 39
... page 46). NORMAL SCHEDULE CARS & MINIVANS 115,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for endplay and noise. Inspect exhaust system and heat shields. Replace engine air filter (not required PZEV Focus). Consult your dealer for your particular requirements.
... page 46). NORMAL SCHEDULE CARS & MINIVANS 115,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for endplay and noise. Inspect exhaust system and heat shields. Replace engine air filter (not required PZEV Focus). Consult your dealer for your particular requirements.
Scheduled Maintenance Guide 5th Printing
Page 42
.... ❑ Change Premium Gold coolant (see pages 44 and 46). Change rear axle lubricant on all rear wheel drive (RWD) vehicles (see exceptions ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension page 45 and record page 47). Inspect fuel tanks (natural gas only). and, if...
.... ❑ Change Premium Gold coolant (see pages 44 and 46). Change rear axle lubricant on all rear wheel drive (RWD) vehicles (see exceptions ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension page 45 and record page 47). Inspect fuel tanks (natural gas only). and, if...
Warranty Guide 5th Printing
Page 11
... in factory-supplied materials or workmanship for each repair visit. Ford Motor Company or Ford Motor Vehicle Assurance Company covers these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan... and seals, glow plugs, turbocharger, powertrain control module, electronic driver unit, injectors, injection pressure sensor, high pressure oil regulator, exhaust back pressure regulator and sensor, camshaft position sensor, accelerator switch. Damage Caused By: • accidents, collision or objects striking the...
... in factory-supplied materials or workmanship for each repair visit. Ford Motor Company or Ford Motor Vehicle Assurance Company covers these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan... and seals, glow plugs, turbocharger, powertrain control module, electronic driver unit, injectors, injection pressure sensor, high pressure oil regulator, exhaust back pressure regulator and sensor, camshaft position sensor, accelerator switch. Damage Caused By: • accidents, collision or objects striking the...
Warranty Guide 5th Printing
Page 12
...regardless of miles driven 8 Examples include, but not limited to exhaust and intake systems) • the installation or use of a non-Ford Motor Company part (other than a ЉcertifiedЉ emissions part) or any part (Ford or non-Ford) designed for these items. See your Scheduled Maintenance Guide. ... replacements are responsible for Љoff-road use onlyЉ installed after the vehicle leaves the control of Ford Motor Company, if the non-Ford part fails or causes a Ford part to fail. • tampering with the vehicle, tampering with the emissions systems or with the other ...
...regardless of miles driven 8 Examples include, but not limited to exhaust and intake systems) • the installation or use of a non-Ford Motor Company part (other than a ЉcertifiedЉ emissions part) or any part (Ford or non-Ford) designed for these items. See your Scheduled Maintenance Guide. ... replacements are responsible for Љoff-road use onlyЉ installed after the vehicle leaves the control of Ford Motor Company, if the non-Ford part fails or causes a Ford part to fail. • tampering with the vehicle, tampering with the emissions systems or with the other ...
Warranty Guide 5th Printing
Page 17
...your vehicle.) • Your vehicle has not been tampered with no charge for Deceleration • Electronic Ignition System • Exhaust Pipe (Manifold to the applicable national EPA standards. • You are covered by both the Emissions Defect Warranty and the ... Engine Control Sensors and Switches • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Heat Control Valve • Exhaust Manifold 13 Under Emissions Performance Warranty Coverage, Ford Motor Company will pass the applicable state or local government test using test...
...your vehicle.) • Your vehicle has not been tampered with no charge for Deceleration • Electronic Ignition System • Exhaust Pipe (Manifold to the applicable national EPA standards. • You are covered by both the Emissions Defect Warranty and the ... Engine Control Sensors and Switches • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Heat Control Valve • Exhaust Manifold 13 Under Emissions Performance Warranty Coverage, Ford Motor Company will pass the applicable state or local government test using test...
Warranty Guide 5th Printing
Page 22
... (MFI) • Turbocharger Assembly • NVG module (Bi-fuel/CNG) (1) Coverage for diesel engines is for Deceleration • Electronic Ignition System • Exhaust Pipe (Manifold to every California 2004-model vehicle, regardless of the GVWR* of the vehicle. * Gross Vehicle Weight Rating List of Parts Covered by the Defects Warranties that apply...
... (MFI) • Turbocharger Assembly • NVG module (Bi-fuel/CNG) (1) Coverage for diesel engines is for Deceleration • Electronic Ignition System • Exhaust Pipe (Manifold to every California 2004-model vehicle, regardless of the GVWR* of the vehicle. * Gross Vehicle Weight Rating List of Parts Covered by the Defects Warranties that apply...
Owner Guide 2nd Printing
Page 4
...ford.ca • In Mexico: www.ford.com.mx • In Australia: www.ford.com.au Additional owner information is an integral part of the vehicle. Furthermore, due to printing cycles it . collision when parking). Introduction Introduction CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust... cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in the Roadside Emergencies chapter. 4 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) CONGRATULATIONS Congratulations on this handbook. Remember to cause cancer ...
...ford.ca • In Mexico: www.ford.com.mx • In Australia: www.ford.com.au Additional owner information is an integral part of the vehicle. Furthermore, due to printing cycles it . collision when parking). Introduction Introduction CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust... cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in the Roadside Emergencies chapter. 4 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) CONGRATULATIONS Congratulations on this handbook. Remember to cause cancer ...
Owner Guide 2nd Printing
Page 10
...the vehicle, have your vehicle to make sure the bulb works. If any light remains on . Under engine misfire conditions, excessive exhaust temperatures could damage your vehicle's functions. Instrument Cluster Instrument Cluster WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you start... your vehicle serviced immediately. Refer to On board diagnostics (OBD-II) in the Maintenance and Specifications chapter. 10 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Many lights will illuminate when you to a vehicle condition that may...
...the vehicle, have your vehicle to make sure the bulb works. If any light remains on . Under engine misfire conditions, excessive exhaust temperatures could damage your vehicle's functions. Instrument Cluster Instrument Cluster WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you start... your vehicle serviced immediately. Refer to On board diagnostics (OBD-II) in the Maintenance and Specifications chapter. 10 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Many lights will illuminate when you to a vehicle condition that may...
Owner Guide 2nd Printing
Page 109
...the vehicle: 1. Make sure the parking brake is in P (Park). 109 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Exhaust fumes can start a fire. Always open the garage door before you smell exhaust fumes. If the engine idle speed does not slow down automatically, have your ...fire or other dry ground cover. Do not drive if you start your vehicle immediately. Do not start the engine. See Guarding against exhaust fumes in dry grass or other damage. Make sure the gearshift is set. 4. Important safety precautions When the engine starts, the idle...
...the vehicle: 1. Make sure the parking brake is in P (Park). 109 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Exhaust fumes can start a fire. Always open the garage door before you smell exhaust fumes. If the engine idle speed does not slow down automatically, have your ...fire or other dry ground cover. Do not drive if you start your vehicle immediately. Do not start the engine. See Guarding against exhaust fumes in dry grass or other damage. Make sure the gearshift is set. 4. Important safety precautions When the engine starts, the idle...
Owner Guide 2nd Printing
Page 111
...information on the brake ! Four-wheel anti-lock brake system (ABS) Your vehicle is present in the Instrument Cluster chapter for concern. 111 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Noise from locking. Driving strongly recommended if you live in fresh air. If... vibration or shudder in the steering wheel while braking, the vehicle should be inspected by a qualified service technician. This system helps you smell exhaust fumes. The heater can be plugged in at least 2.5 cm (one inch) or adjust the heating or air conditioning to bring in a...
...information on the brake ! Four-wheel anti-lock brake system (ABS) Your vehicle is present in the Instrument Cluster chapter for concern. 111 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) Noise from locking. Driving strongly recommended if you live in fresh air. If... vibration or shudder in the steering wheel while braking, the vehicle should be inspected by a qualified service technician. This system helps you smell exhaust fumes. The heater can be plugged in at least 2.5 cm (one inch) or adjust the heating or air conditioning to bring in a...
Owner Guide 2nd Printing
Page 132
... Distribution Box Description A/C clutch Not used Park lamp Horn Fuel injectors Transmission solenoids Not used Power point Not used Not used Heated Exhaust Gas Oxygen (HEGO) sensors Coil-on-plug 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) RELAY 09 Roadside Emergencies 1 2 3 4 13 19 14 20 15 21 16 22...
... Distribution Box Description A/C clutch Not used Park lamp Horn Fuel injectors Transmission solenoids Not used Power point Not used Not used Heated Exhaust Gas Oxygen (HEGO) sensors Coil-on-plug 2004 Thunderbird (tbr) Owners Guide (post-2002-fmt) USA English (fus) RELAY 09 Roadside Emergencies 1 2 3 4 13 19 14 20 15 21 16 22...