Owner's Manual
Page 6
... child or baby seats should observe the instructions of the vehicle electronics. Failure to -Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L Power Stroke Diesel Engine Coverage. Introduction SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to follow the specific warnings and instructions could result in personal...
... child or baby seats should observe the instructions of the vehicle electronics. Failure to -Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L Power Stroke Diesel Engine Coverage. Introduction SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to follow the specific warnings and instructions could result in personal...
Owner's Manual
Page 7
Refer to your diesel-powered light truck. therefore, a supplement has been supplied that complements this vehicle correctly may result in particular regarding correct operation and maintenance of your vehicle. Ford makes no representation as to the suitability of the Excursion for snowplowing, in loss of ... drive your vehicle may be equipped with other types of vehicles. Your vehicle is not recommended for snowplow installation. Snowplowing The Excursion is not a passenger car. The Snowplow Package Option is not available. By referring to the pages in this Owner Guide ...
Refer to your diesel-powered light truck. therefore, a supplement has been supplied that complements this vehicle correctly may result in particular regarding correct operation and maintenance of your vehicle. Ford makes no representation as to the suitability of the Excursion for snowplowing, in loss of ... drive your vehicle may be equipped with other types of vehicles. Your vehicle is not recommended for snowplow installation. Snowplowing The Excursion is not a passenger car. The Snowplow Package Option is not available. By referring to the pages in this Owner Guide ...
Owner's Manual
Page 140
... which records information about the air bag and sensor systems. In the event of injury from certain upper body injuries. This information will assist Ford Motor Company in servicing the vehicle and in the back seat and always properly use appropriate child restraints. 140 Important supplemental restraint system (SRS)... air bag is provided. Seating and Safety Restraints AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 40 F H 50 80 60 70 100 120 2 80 1 90 100 DIESEL FUEL ONLY 30 20 40 60 3 VOL - PUSH ON AM FM BASS TREB FM1 ST BAL FADE 140 20 AUTO SET H 18 10 0 4 SEEK RPM...
... which records information about the air bag and sensor systems. In the event of injury from certain upper body injuries. This information will assist Ford Motor Company in servicing the vehicle and in the back seat and always properly use appropriate child restraints. 140 Important supplemental restraint system (SRS)... air bag is provided. Seating and Safety Restraints AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 40 F H 50 80 60 70 100 120 2 80 1 90 100 DIESEL FUEL ONLY 30 20 40 60 3 VOL - PUSH ON AM FM BASS TREB FM1 ST BAL FADE 140 20 AUTO SET H 18 10 0 4 SEEK RPM...
Owner's Manual
Page 180
... cannot necessarily use all available space when loading a vehicle. Your vehicle's load capacity is less than or equal to the maximum trailer weight listed for Diesel engines, refer to provide. Towing a trailer places an additional load on your engine and rear axle ratio on the following trailer towing charts apply to...
... cannot necessarily use all available space when loading a vehicle. Your vehicle's load capacity is less than or equal to the maximum trailer weight listed for Diesel engines, refer to provide. Towing a trailer places an additional load on your engine and rear axle ratio on the following trailer towing charts apply to...
Owner's Manual
Page 192
... on the side of a different size than the road tires should not be used Front blower motor relay Powertrain (EEC) relay Injector driver module relay (Diesel only) Heated backlite relay Trailer tow battery charge relay Delayed accessory relay Starter relay 304 - 305 - 306 - 307 - * Mini Fuses ** Maxi Fuses CHANGING THE TIRES...
... on the side of a different size than the road tires should not be used Front blower motor relay Powertrain (EEC) relay Injector driver module relay (Diesel only) Heated backlite relay Trailer tow battery charge relay Delayed accessory relay Starter relay 304 - 305 - 306 - 307 - * Mini Fuses ** Maxi Fuses CHANGING THE TIRES...
Owner's Manual
Page 213
... the winter months, as dirt and road salt are difficult to remove and cause damage to the vehicle. • Immediately remove items such as gasoline, diesel fuel, bird droppings and insect deposits because they can cause damage to strong, direct sunlight. • Always use strong household detergents or soap, such as...
... the winter months, as dirt and road salt are difficult to remove and cause damage to the vehicle. • Immediately remove items such as gasoline, diesel fuel, bird droppings and insect deposits because they can cause damage to strong, direct sunlight. • Always use strong household detergents or soap, such as...
Owner's Manual
Page 254
... Ford Part Name Application Motorcraft SAE 4X4 vehicles 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE All 75W-140 Synthetic Rear Axle Lubricant High Performance All DOT 3 Motor Vehicle Brake Fluid Capacity 1.8L (3.8 pints) Rear axle 1 3.3L (6.9 pints) 2 Brake fluid Fill to Vehicle Emissions Control Information (VECI) decal for Motorcraft diesel... 6.8L V10 engine FA-1634 FG-986B FL-820-S EV-233 BXT-65-750 AGSF-22W *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for spark plug gap information.
... Ford Part Name Application Motorcraft SAE 4X4 vehicles 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE All 75W-140 Synthetic Rear Axle Lubricant High Performance All DOT 3 Motor Vehicle Brake Fluid Capacity 1.8L (3.8 pints) Rear axle 1 3.3L (6.9 pints) 2 Brake fluid Fill to Vehicle Emissions Control Information (VECI) decal for Motorcraft diesel... 6.8L V10 engine FA-1634 FG-986B FL-820-S EV-233 BXT-65-750 AGSF-22W *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for spark plug gap information.
Owner's Manual
Page 255
... Ford Part Name Application Capacity 5.4L V8 engine 25L (26.4 Engine coolant- Motorcraft Premium Engine quarts) 4 Gasoline 3 Coolant engines (green-colored) or Motorcraft 6.8L V10 engine 27.0L (28.5 Premium Gold quarts) 4 Engine Coolant (yellow-colored) Engine Refer to your 7.3L Diesel Supplement coolant-Diesel ...5.7L (6.0 (includes filter 5W-20 Premium quarts) change)-Gasoline Synthetic Blend engines Motor Oil Refer to your 7.3L Diesel Supplement Engine oil (includes filter change)-Diesel engine Fuel tank N/A All 166.6L (44.0 gallons) Power steering Motorcraft All Fill to line on fluid MERCON ...
... Ford Part Name Application Capacity 5.4L V8 engine 25L (26.4 Engine coolant- Motorcraft Premium Engine quarts) 4 Gasoline 3 Coolant engines (green-colored) or Motorcraft 6.8L V10 engine 27.0L (28.5 Premium Gold quarts) 4 Engine Coolant (yellow-colored) Engine Refer to your 7.3L Diesel Supplement coolant-Diesel ...5.7L (6.0 (includes filter 5W-20 Premium quarts) change)-Gasoline Synthetic Blend engines Motor Oil Refer to your 7.3L Diesel Supplement Engine oil (includes filter change)-Diesel engine Fuel tank N/A All 166.6L (44.0 gallons) Power steering Motorcraft All Fill to line on fluid MERCON ...
Owner's Manual
Page 257
... Motorcraft Premium Gold Engine Coolant (yellow-colored) Engine Refer to your 7.3L coolant-Diesel engine Engine Motorcraft SAE oil-Gasoline 5W-20 Premium engines Synthetic Blend Motor Oil Ford part number E8TZ-19590-A Ford specification ESA-M1C198-A XY-75W90-TQL WSP-M2C201-A XY-75W140-QL WSL-M2C192-A ...PM-1 ESA-M6C25-A and DOT 3 VC-4-A (in Canada, Motorcraft CXC-10 ) VC-7-A ESE-M97B44-A WSS-M97B51-A1 Diesel Supplement XO-5W20-QSP WSS...
... Motorcraft Premium Gold Engine Coolant (yellow-colored) Engine Refer to your 7.3L coolant-Diesel engine Engine Motorcraft SAE oil-Gasoline 5W-20 Premium engines Synthetic Blend Motor Oil Ford part number E8TZ-19590-A Ford specification ESA-M1C198-A XY-75W90-TQL WSP-M2C201-A XY-75W140-QL WSL-M2C192-A ...PM-1 ESA-M6C25-A and DOT 3 VC-4-A (in Canada, Motorcraft CXC-10 ) VC-7-A ESE-M97B44-A WSS-M97B51-A1 Diesel Supplement XO-5W20-QSP WSS...
Owner's Manual
Page 258
Maintenance and Specifications Ford part name Ford part Ford or equivalent number specification Engine oil-Diesel Refer to your 7.3L Diesel Supplement engine Hinges, latches, Multi-Purpose XG-4or ESR-M1C159-A striker plates, Grease F5AZ-19G209-AA fuel filler door hinge ...fluid Windshield Washer Concentrate Item Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refill of Traction-Lok axles. Ford design rear axles contain a synthetic lubricant that does not require changing unless the axle has been submerged in water...
Maintenance and Specifications Ford part name Ford part Ford or equivalent number specification Engine oil-Diesel Refer to your 7.3L Diesel Supplement engine Hinges, latches, Multi-Purpose XG-4or ESR-M1C159-A striker plates, Grease F5AZ-19G209-AA fuel filler door hinge ...fluid Windshield Washer Concentrate Item Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refill of Traction-Lok axles. Ford design rear axles contain a synthetic lubricant that does not require changing unless the axle has been submerged in water...
Owner's Manual
Page 259
... MERCON and MERCON V. Transmission fluid requirements are not interchangeable. Refer to your scheduled maintenance guide to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine information. 259 However, these dual usage fluids may be used in an automatic transmission that require the MERCON V type fluid. Check the...
... MERCON and MERCON V. Transmission fluid requirements are not interchangeable. Refer to your scheduled maintenance guide to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine information. 259 However, these dual usage fluids may be used in an automatic transmission that require the MERCON V type fluid. Check the...
Owner's Manual
Page 267
..., roadside jump-starting ...197 Emission control system ...241 Engine ...259-260 check engine/service engine soon light ...10 cleaning ...214 coolant ...227 diesel ...7 267 and Canada ...210 Getting roadside assistance ...185 Getting the service you need ...204 Ordering additional owner's literature ...211 The Dispute Settlement Board... ...206 Utilizing the Mediation/Arbitration Program ...209 D Daytime running lamps (see Speed control) ...89 Customer Assistance ...185 Ford accessories for your vehicle ...217-218 Ford Extended Service Plan ...206 Getting assistance outside the U.S.
..., roadside jump-starting ...197 Emission control system ...241 Engine ...259-260 check engine/service engine soon light ...10 cleaning ...214 coolant ...227 diesel ...7 267 and Canada ...210 Getting roadside assistance ...185 Getting the service you need ...204 Ordering additional owner's literature ...211 The Dispute Settlement Board... ...206 Utilizing the Mediation/Arbitration Program ...209 D Daytime running lamps (see Speed control) ...89 Customer Assistance ...185 Ford accessories for your vehicle ...217-218 Ford Extended Service Plan ...206 Getting assistance outside the U.S.
Owner's Manual
Page 271
... anti-theft system ...113-115 Servicing your vehicle ...219 Snowplowing ...7 Spare tire (see Changing the Tire) ...192 Spark plugs, specifications ...254, 259-260 Special notice diesel-powered vehicles ...7 utility-type vehicles ...7 Specification chart, lubricants ...257, 259 Speed control ...89 Speedometer ...18 Starting your vehicle ...152-154 jump starting ...197 Steering ...159...
... anti-theft system ...113-115 Servicing your vehicle ...219 Snowplowing ...7 Spare tire (see Changing the Tire) ...192 Spark plugs, specifications ...254, 259-260 Special notice diesel-powered vehicles ...7 utility-type vehicles ...7 Specification chart, lubricants ...257, 259 Speed control ...89 Speedometer ...18 Starting your vehicle ...152-154 jump starting ...197 Steering ...159...
Scheduled Maintenance Guide 6th Printing
Page 3
Find Your Way Find Your Way Symbol Key Cars and Minivans Light Trucks, Sport Utilities, and Vans 4x4 Vehicles Diesel Natural Gas Vehicles (NGV) and Propane Towing a trailer or using a camper or car-top carrier Extensive idling and/or low-speed driving for long distances as in heavy commercial use such as delivery, taxi, patrol car or livery Operating in dusty conditions such as unpaved or dusty roads Off-road operation Use of E85 50% of the time or greater (flex fuel vehicles only) 3 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Find Your Way Find Your Way Symbol Key Cars and Minivans Light Trucks, Sport Utilities, and Vans 4x4 Vehicles Diesel Natural Gas Vehicles (NGV) and Propane Towing a trailer or using a camper or car-top carrier Extensive idling and/or low-speed driving for long distances as in heavy commercial use such as delivery, taxi, patrol car or livery Operating in dusty conditions such as unpaved or dusty roads Off-road operation Use of E85 50% of the time or greater (flex fuel vehicles only) 3 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Scheduled Maintenance Guide 6th Printing
Page 8
... interior and exterior lights tires for wear and proper air pressure engine oil fluid level windshield washer solvent fluid level and drain fuel/water separator (diesel vehicles) 8 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Service information and supporting specifications are generally not covered by the owner or a service...
... interior and exterior lights tires for wear and proper air pressure engine oil fluid level windshield washer solvent fluid level and drain fuel/water separator (diesel vehicles) 8 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Service information and supporting specifications are generally not covered by the owner or a service...
Scheduled Maintenance Guide 6th Printing
Page 11
..., Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear and rotate Additional services for: Diesel Check air filter minder, replace filter as required 10,000 miles Cars, Minivans, Light... Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for : Diesel Check air filter minder, replace filter as required 11 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Additional services...
..., Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear and rotate Additional services for: Diesel Check air filter minder, replace filter as required 10,000 miles Cars, Minivans, Light... Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for : Diesel Check air filter minder, replace filter as required 11 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Additional services...
Scheduled Maintenance Guide 6th Printing
Page 12
...Normal Schedule 15,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/...Vans Inspect and lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 12 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
...Normal Schedule 15,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/...Vans Inspect and lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 12 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Scheduled Maintenance Guide 6th Printing
Page 14
..., Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums... lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that all recommended... maintenance services be performed at the indicated intervals and the maintenance be recorded. 14 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) We, however, urge...
..., Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums... lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that all recommended... maintenance services be performed at the indicated intervals and the maintenance be recorded. 14 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) We, however, urge...
Scheduled Maintenance Guide 6th Printing
Page 15
... air filter minder, replace filter as required 15 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Additional services for optimal tire life. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder and reset the minder after filter replacement Additional services for: Natural Gas and Propane Vehicles...
... air filter minder, replace filter as required 15 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Additional services for optimal tire life. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder and reset the minder after filter replacement Additional services for: Natural Gas and Propane Vehicles...
Scheduled Maintenance Guide 6th Printing
Page 16
... air filter minder, replace filter as required 45,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & ..., if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped 16 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
... air filter minder, replace filter as required 45,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & ..., if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped 16 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)