Scheduled Maintenance Guide 6th Printing
Page 9
... lap/shoulder belts and seat latches for wear and function Check air pressure in spare tire Check that externally mounted spare tire is tight (see owner's guide) Check power steering fluid level Check washer spray, wiper operation, and clean all wiper blades (replace blades as necessary) Check parking brake ...level and coolant strength Check battery connections and clean if necessary Check clutch fluid level, if equipped 5,000 Miles Adjust clutch by lifting pedal (manual transmission Mustang only) (see Owner Guide) 9 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
... lap/shoulder belts and seat latches for wear and function Check air pressure in spare tire Check that externally mounted spare tire is tight (see owner's guide) Check power steering fluid level Check washer spray, wiper operation, and clean all wiper blades (replace blades as necessary) Check parking brake ...level and coolant strength Check battery connections and clean if necessary Check clutch fluid level, if equipped 5,000 Miles Adjust clutch by lifting pedal (manual transmission Mustang only) (see Owner Guide) 9 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Warranty Guide 5th Printing
Page 21
...be completed in your warranty rights and responsibilities, or if you want to report what you believe to be repaired or replaced by Ford. As the vehicle owner, you should be aware that you retain all receipts covering maintenance on your vehicle is your emission control system DEFECTS WARRANTY. Box 8001... Air Resources Board Mobile Source Operations Division P.O. If you are responsible for presenting your vehicle to ensure the performance of all scheduled maintenance. Owner's Warranty Responsibilities As the vehicle owner, you have any questions regarding your owner's manual.
...be completed in your warranty rights and responsibilities, or if you want to report what you believe to be repaired or replaced by Ford. As the vehicle owner, you should be aware that you retain all receipts covering maintenance on your vehicle is your emission control system DEFECTS WARRANTY. Box 8001... Air Resources Board Mobile Source Operations Division P.O. If you are responsible for presenting your vehicle to ensure the performance of all scheduled maintenance. Owner's Warranty Responsibilities As the vehicle owner, you have any questions regarding your owner's manual.
7.3L Diesel Supplement 3rd Printing
Page 2
...owners' past experience with these aftermarket products which will acquaint you read and thoroughly familiarize yourself and others operating the vehicle with the Ford Ambulance Preparation Package. Ford may cause severe engine and/or transmission damage. Contact the manufacturer of the Ford Incomplete Vehicle Manual, Ford... turbocharger boost, exhaust brakes to the Owner Guide included with the Ford Ambulance Preparation Package, inspect the information plate on engine care and operating procedures. Using a Ford vehicle without incurring obligations. Introduction California ...
...owners' past experience with these aftermarket products which will acquaint you read and thoroughly familiarize yourself and others operating the vehicle with the Ford Ambulance Preparation Package. Ford may cause severe engine and/or transmission damage. Contact the manufacturer of the Ford Incomplete Vehicle Manual, Ford... turbocharger boost, exhaust brakes to the Owner Guide included with the Ford Ambulance Preparation Package, inspect the information plate on engine care and operating procedures. Using a Ford vehicle without incurring obligations. Introduction California ...
7.3L Diesel Supplement 3rd Printing
Page 10
...is turned to START. (For Canadian vehicles, the daytime running lamps will be fully depressed in the owner guide. 2. For more than 30 seconds at a time as ether in the neutral position. Make ...are off , turn the key to ON.) • E-Series • F-250/350/450/550, Excursion 10 Starting STARTING THE ENGINE Read all vehicle occupants have buckled their proper usage, refer to Seating and ... belts. If the engine fails to operate the starter. If your vehicle is equipped with a manual transmission, make sure the parking brake is set before trying again. Turn the key to OFF ...
...is turned to START. (For Canadian vehicles, the daytime running lamps will be fully depressed in the owner guide. 2. For more than 30 seconds at a time as ether in the neutral position. Make ...are off , turn the key to ON.) • E-Series • F-250/350/450/550, Excursion 10 Starting STARTING THE ENGINE Read all vehicle occupants have buckled their proper usage, refer to Seating and ... belts. If the engine fails to operate the starter. If your vehicle is equipped with a manual transmission, make sure the parking brake is set before trying again. Turn the key to OFF ...
7.3L Diesel Supplement 3rd Printing
Page 12
... water into the Diesel engine can result in the Workshop Manual, then check the engine oil for service immediately. Engine block heater (if equipped) Refer to restart the engine. Operation in standing water Ingestion of snow into the intake. Consult your Owner Guide. 12 If driving through water, slow down to the...
... water into the Diesel engine can result in the Workshop Manual, then check the engine oil for service immediately. Engine block heater (if equipped) Refer to restart the engine. Operation in standing water Ingestion of snow into the intake. Consult your Owner Guide. 12 If driving through water, slow down to the...
7.3L Diesel Supplement 3rd Printing
Page 48
...16 or equivalent, meeting Ford specification MERCON. Capacities and specifications REFILL CAPACITIES Component Cooling system (E-Series) 1, 2, 3 Cooling system (F-Series and Excursion) Engine oil 4 Fuel tank (F-Series) Fuel tank (Excursion) Fuel tank (E-Series) 5 Radiator cap Manual transmission 6 Automatic transmission... 1 2 3 1, 3 Capacity 28.5L (30.0 quarts) 31.0L (32.75 quarts) 14.2 L (15.0 quarts) Refer to Owner Guide 166....
...16 or equivalent, meeting Ford specification MERCON. Capacities and specifications REFILL CAPACITIES Component Cooling system (E-Series) 1, 2, 3 Cooling system (F-Series and Excursion) Engine oil 4 Fuel tank (F-Series) Fuel tank (Excursion) Fuel tank (E-Series) 5 Radiator cap Manual transmission 6 Automatic transmission... 1 2 3 1, 3 Capacity 28.5L (30.0 quarts) 31.0L (32.75 quarts) 14.2 L (15.0 quarts) Refer to Owner Guide 166....
Diesel Supplement 2nd Printing
Page 10
...Diesel fuel. Starting Starting STARTING THE ENGINE Read all vehicle occupants have buckled their proper usage, refer to Seating and safety restraints chapter in the owner guide. 2. Depress the clutch pedal and place the gearshift in the air intake system (see Air Cleaner Decal). If your vehicle. Such fluid... is in P (Park) and the parking brake is turned to ON.) 4. If the engine fails to start your vehicle is equipped with a manual transmission, make sure the parking brake is not started before the activation ceases, the glow plug system must be on safety belts and their safety...
...Diesel fuel. Starting Starting STARTING THE ENGINE Read all vehicle occupants have buckled their proper usage, refer to Seating and safety restraints chapter in the owner guide. 2. Depress the clutch pedal and place the gearshift in the air intake system (see Air Cleaner Decal). If your vehicle. Such fluid... is in P (Park) and the parking brake is turned to ON.) 4. If the engine fails to start your vehicle is equipped with a manual transmission, make sure the parking brake is not started before the activation ceases, the glow plug system must be on safety belts and their safety...
Diesel Supplement 2nd Printing
Page 14
...2H or 4H for full details on slippery surfaces. 1 2 TRAILER TOWING Refer to your Owner Guide for 4WD equipped vehicles. Driving tips Maximum downshift speeds1 6-speed transmission Shift from: Transfer... mph) 1-LO Only shift to LO when at lower speeds when driving on towing a trailer. Trailer towing tables Engine Rear axle ratio Excursion Maximum GCWR Maximum kg (lbs.) trailer weight kg (lbs.) 4x2 9072 (20000) 4988 (11000) 4x4 9072 (20000) 4990 (11000)... All 9072 (20000) 5670 (12500) Regular Cab Pickup 4x2 with manual transmission and fifth wheel 6.0L All 9072 (20000) 6167 (13600) 14
...2H or 4H for full details on slippery surfaces. 1 2 TRAILER TOWING Refer to your Owner Guide for 4WD equipped vehicles. Driving tips Maximum downshift speeds1 6-speed transmission Shift from: Transfer... mph) 1-LO Only shift to LO when at lower speeds when driving on towing a trailer. Trailer towing tables Engine Rear axle ratio Excursion Maximum GCWR Maximum kg (lbs.) trailer weight kg (lbs.) 4x2 9072 (20000) 4988 (11000) 4x4 9072 (20000) 4990 (11000)... All 9072 (20000) 5670 (12500) Regular Cab Pickup 4x2 with manual transmission and fifth wheel 6.0L All 9072 (20000) 6167 (13600) 14
Diesel Supplement 2nd Printing
Page 40
... of 30 seconds) could cause the engine to start, see Jump Starting in the Roadside emergencies chapter of fuel. You may be out of your owner guide. Reset the system by turning the ignition key to OFF and then back to START the lights become dim or go on at all.... • Check the fuel gauge. If the gauge shows that the tank control switch is suspected, have it checked and corrected. • For vehicles with manual transmissions, the clutch pedal must be fully depressed in order for the starter to operate. • For vehicles with automatic transmissions, the gearshift lever must...
... of 30 seconds) could cause the engine to start, see Jump Starting in the Roadside emergencies chapter of fuel. You may be out of your owner guide. Reset the system by turning the ignition key to OFF and then back to START the lights become dim or go on at all.... • Check the fuel gauge. If the gauge shows that the tank control switch is suspected, have it checked and corrected. • For vehicles with manual transmissions, the clutch pedal must be fully depressed in order for the starter to operate. • For vehicles with automatic transmissions, the gearshift lever must...
Diesel Supplement 2nd Printing
Page 42
...Owner Guide Includes heater and 4.7L (5 quarts) in coolant recovery. Light Number of bulbs required 1 1 1 Trade number 194 194 194 42 Includes 1.0L (1 quart) in -Fuel Light Engine Temp. Capacities and specifications Capacities and specifications REFILL CAPACITIES Component Cooling system Engine oil 2 Fuel tank (F-250/350/450/550) Fuel tank (Excursion...) Radiator cap Manual transmission 3 Automatic transmission 1 2 1 Capacity 26.0L (27.5 quarts) 14.2L (15.0 quarts) Refer to Owner Guide 166.6L (44.0 gallons) 110 kPa (16 psi) ...
...Owner Guide Includes heater and 4.7L (5 quarts) in coolant recovery. Light Number of bulbs required 1 1 1 Trade number 194 194 194 42 Includes 1.0L (1 quart) in -Fuel Light Engine Temp. Capacities and specifications Capacities and specifications REFILL CAPACITIES Component Cooling system Engine oil 2 Fuel tank (F-250/350/450/550) Fuel tank (Excursion...) Radiator cap Manual transmission 3 Automatic transmission 1 2 1 Capacity 26.0L (27.5 quarts) 14.2L (15.0 quarts) Refer to Owner Guide 166.6L (44.0 gallons) 110 kPa (16 psi) ...
Diesel Supplement 2nd Printing
Page 43
...Filter (Use this filter Only) Air Filter2 Battery (2 Required) Engine coolant VC-7-A WSS-M97B51-A1 Manual Transmission Automatic transmission 1 XT-2-QDX MERCON Refer to Owner Guide Refer to use the authorized Motorcraft air filter listed. Motorcraft Premium Gold Engine Coolant (yellow-colored...the correct air filter may result in severe engine damage. 43 Capacities and specifications LUBRICANT AND MAINTENANCE MATERIALS SPECIFICATIONS Item Ford Part Ford Part Ford Name Number Specification Motorcraft Motor Oil 15W40 XO-15W40-QSD, WSS-M2C171-D, Super Duty, XO-10W30-QSD CI-4/SL,...
...Filter (Use this filter Only) Air Filter2 Battery (2 Required) Engine coolant VC-7-A WSS-M97B51-A1 Manual Transmission Automatic transmission 1 XT-2-QDX MERCON Refer to Owner Guide Refer to use the authorized Motorcraft air filter listed. Motorcraft Premium Gold Engine Coolant (yellow-colored...the correct air filter may result in severe engine damage. 43 Capacities and specifications LUBRICANT AND MAINTENANCE MATERIALS SPECIFICATIONS Item Ford Part Ford Part Ford Name Number Specification Motorcraft Motor Oil 15W40 XO-15W40-QSD, WSS-M2C171-D, Super Duty, XO-10W30-QSD CI-4/SL,...
Diesel Supplement 2nd Printing
Page 53
...Inspect brake system • Inspect exhaust system and heat shields • Change automatic transmission fluid and external filter element • Change manual transmission fluid • Check wheels for end play and noise • Inspect and lubricate 4x2 ball joints (except F-450/F-550) ...; Change engine oil and replace oil filter • Inspect engine air filter minder, replace filter as required • Replace engine- General Owner's Information • Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints • Inspect engine cooling system and hoses ...
...Inspect brake system • Inspect exhaust system and heat shields • Change automatic transmission fluid and external filter element • Change manual transmission fluid • Check wheels for end play and noise • Inspect and lubricate 4x2 ball joints (except F-450/F-550) ...; Change engine oil and replace oil filter • Inspect engine air filter minder, replace filter as required • Replace engine- General Owner's Information • Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints • Inspect engine cooling system and hoses ...
Diesel Supplement 2nd Printing
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General Owner's Information 181,000 km (112,500 miles) • Change engine oil and replace oil filter • Inspect engine air filter minder, replace filter as required ... system and hoses • Inspect brake system • Inspect exhaust system and heat shields • Change automatic transmission fluid and external filter element • Change manual transmission fluid • Check wheels for end play and noise • Lubricate 4x4 hub needle bearings • Lubricate 4x2 wheel bearings • Replace wheel bearing...
General Owner's Information 181,000 km (112,500 miles) • Change engine oil and replace oil filter • Inspect engine air filter minder, replace filter as required ... system and hoses • Inspect brake system • Inspect exhaust system and heat shields • Change automatic transmission fluid and external filter element • Change manual transmission fluid • Check wheels for end play and noise • Lubricate 4x4 hub needle bearings • Lubricate 4x2 wheel bearings • Replace wheel bearing...
Diesel Supplement 2nd Printing
Page 59
...and steering idler arms Every 30,000 miles: Lubricate 4x4 hub needle bearings Every 60,000 miles: Change transfer case fluid As required: Change manual transmission fluid Extensive idling and/or low-speed driving for long distances as in dusty conditions such as unpaved or dusty roads Every 5,000 ...450 and F-550 trucks operated at or near maximum Gross Vehicle Weights, the rear axle lubricant should be replaced every 50,000 miles. General Owner's Information F-450 and F-550 axle maintenance Replace rear axle lubricant every 100,000 miles under the Special Operating Conditions, where noted.
...and steering idler arms Every 30,000 miles: Lubricate 4x4 hub needle bearings Every 60,000 miles: Change transfer case fluid As required: Change manual transmission fluid Extensive idling and/or low-speed driving for long distances as in dusty conditions such as unpaved or dusty roads Every 5,000 ...450 and F-550 trucks operated at or near maximum Gross Vehicle Weights, the rear axle lubricant should be replaced every 50,000 miles. General Owner's Information F-450 and F-550 axle maintenance Replace rear axle lubricant every 100,000 miles under the Special Operating Conditions, where noted.