Scheduled Maintenance Guide 6th Printing
Page 9
... lap/shoulder belts and seat latches for wear and function Check air pressure in spare tire Check that externally mounted spare tire is tight (see owner's guide) Check power steering fluid level Check washer spray, wiper operation, and clean all wiper blades (replace blades as necessary) Check parking brake ...level and coolant strength Check battery connections and clean if necessary Check clutch fluid level, if equipped 5,000 Miles Adjust clutch by lifting pedal (manual transmission Mustang only) (see Owner Guide) 9 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
... lap/shoulder belts and seat latches for wear and function Check air pressure in spare tire Check that externally mounted spare tire is tight (see owner's guide) Check power steering fluid level Check washer spray, wiper operation, and clean all wiper blades (replace blades as necessary) Check parking brake ...level and coolant strength Check battery connections and clean if necessary Check clutch fluid level, if equipped 5,000 Miles Adjust clutch by lifting pedal (manual transmission Mustang only) (see Owner Guide) 9 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Warranty Guide 5th Printing
Page 21
..., neglect, improper maintenance, or unapproved modifications. If you have any questions regarding your failure to a Ford Motor Company dealer as soon as a problem exists. Owner's Warranty Responsibilities As the vehicle owner, you are responsible for presenting your owner's manual. You are responsible for the performance of the required maintenance listed in a reasonable amount of all...
..., neglect, improper maintenance, or unapproved modifications. If you have any questions regarding your failure to a Ford Motor Company dealer as soon as a problem exists. Owner's Warranty Responsibilities As the vehicle owner, you are responsible for presenting your owner's manual. You are responsible for the performance of the required maintenance listed in a reasonable amount of all...
7.3L Diesel Supplement 3rd Printing
Page 2
... Severe powertrain damage may result from the use of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder's Layout Book (and pertinent supplements) and the Qualified Vehicle Modifiers Guidelines. Ford may discontinue models or change specifications without any notice and ...engine and/or transmission damage. Using a Ford vehicle without incurring obligations. Many owners' past experience with the Ford Ambulance Preparation Package, inspect the information plate on engine care and operating procedures. IMPORTANT NOTICE Ford vehicles are various manufacturers offering devices to...
... Severe powertrain damage may result from the use of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder's Layout Book (and pertinent supplements) and the Qualified Vehicle Modifiers Guidelines. Ford may discontinue models or change specifications without any notice and ...engine and/or transmission damage. Using a Ford vehicle without incurring obligations. Many owners' past experience with the Ford Ambulance Preparation Package, inspect the information plate on engine care and operating procedures. IMPORTANT NOTICE Ford vehicles are various manufacturers offering devices to...
7.3L Diesel Supplement 3rd Printing
Page 10
...personal injury. Turn the key to ON.) • E-Series • F-250/350/450/550, Excursion 10 Do not press the accelerator during starting instructions carefully before you start , turn the key to ... below 0°C (32°F), the use starting . If your vehicle is equipped with a manual transmission, make sure the parking brake is set fully before you turn the key. If your ...vehicle is equipped with an automatic transmission, ensure the gearshift lever is in the owner guide. 2. Do not press the accelerator during starting fluid such as starter damage may ...
...personal injury. Turn the key to ON.) • E-Series • F-250/350/450/550, Excursion 10 Do not press the accelerator during starting instructions carefully before you start , turn the key to ... below 0°C (32°F), the use starting . If your vehicle is equipped with a manual transmission, make sure the parking brake is set fully before you turn the key. If your ...vehicle is equipped with an automatic transmission, ensure the gearshift lever is in the owner guide. 2. Do not press the accelerator during starting fluid such as starter damage may ...
7.3L Diesel Supplement 3rd Printing
Page 12
... driving through water, slow down to avoid splashing water into the engine is suspected, do not try to restart the engine. Consult your Owner Guide. 12 Refer to Air filter restriction gauge in the Diesel information chapter and Engine air filter in the Warning lights chapter for service...cylinder compression test procedure outlined in your dealer for more information. Engine block heater (if equipped) Refer to the Starting chapter in the Workshop Manual, then check the engine oil for contamination. This could plug the air cleaner with snow and cause the engine to stall. If the ...
... driving through water, slow down to avoid splashing water into the engine is suspected, do not try to restart the engine. Consult your Owner Guide. 12 Refer to Air filter restriction gauge in the Diesel information chapter and Engine air filter in the Warning lights chapter for service...cylinder compression test procedure outlined in your dealer for more information. Engine block heater (if equipped) Refer to the Starting chapter in the Workshop Manual, then check the engine oil for contamination. This could plug the air cleaner with snow and cause the engine to stall. If the ...
7.3L Diesel Supplement 3rd Printing
Page 48
...DRW cutaway and all standard E-450 models are 208.2L (55.0 gallons). 6 Use Motorcraft MERCON ATF, Motorcraft part number XT-2-QDX, meeting Ford Specification ESN-M99B169-A. 4 5 Includes 1.9L (2 quarts) in your vehicle. Add 2.5L (2.6 quarts) if equipped with Motorcraft Premium Engine Coolant (... oil 4 Fuel tank (F-Series) Fuel tank (Excursion) Fuel tank (E-Series) 5 Radiator cap Manual transmission 6 Automatic transmission 1 2 3 1, 3 Capacity 28.5L (30.0 quarts) 31.0L (32.75 quarts) 14.2 L (15.0 quarts) Refer to Owner Guide 166.6L (44.0 gallons) 132.5L (35.0 gallons) 90 kPa (13 psi)...
...DRW cutaway and all standard E-450 models are 208.2L (55.0 gallons). 6 Use Motorcraft MERCON ATF, Motorcraft part number XT-2-QDX, meeting Ford Specification ESN-M99B169-A. 4 5 Includes 1.9L (2 quarts) in your vehicle. Add 2.5L (2.6 quarts) if equipped with Motorcraft Premium Engine Coolant (... oil 4 Fuel tank (F-Series) Fuel tank (Excursion) Fuel tank (E-Series) 5 Radiator cap Manual transmission 6 Automatic transmission 1 2 3 1, 3 Capacity 28.5L (30.0 quarts) 31.0L (32.75 quarts) 14.2 L (15.0 quarts) Refer to Owner Guide 166.6L (44.0 gallons) 132.5L (35.0 gallons) 90 kPa (13 psi)...
Diesel Supplement 2nd Printing
Page 10
...engine for more information on if the parking brake is not applied and the key is turned to Seating and safety restraints chapter in the owner guide. 2. If the engine fails to start your vehicle. This practice creates a serious fire hazard and causes engine performance problems. 1.... add gasoline, gasohol or alcohol to two minutes after the WAIT TO START light turns off . 3. If your vehicle is equipped with a manual transmission, make sure the parking brake is essential for up to Diesel fuel. Do not press the accelerator during starting . Starting Starting STARTING THE...
...engine for more information on if the parking brake is not applied and the key is turned to Seating and safety restraints chapter in the owner guide. 2. If the engine fails to start your vehicle. This practice creates a serious fire hazard and causes engine performance problems. 1.... add gasoline, gasohol or alcohol to two minutes after the WAIT TO START light turns off . 3. If your vehicle is equipped with a manual transmission, make sure the parking brake is essential for up to Diesel fuel. Do not press the accelerator during starting . Starting Starting STARTING THE...
Diesel Supplement 2nd Printing
Page 14
...Use 2H or 4H for full details on towing a trailer. Trailer towing tables Engine Rear axle ratio Excursion Maximum GCWR Maximum kg (lbs.) trailer weight kg (lbs.) 4x2 9072 (20000) 4988 (11000) ...trailer weight kg (lbs.) Vehicles without fifth wheel 6.0L All 9072 (20000) 5670 (12500) Regular Cab Pickup 4x2 with manual transmission and fifth wheel 6.0L All 9072 (20000) 6167 (13600) 14 Downshift at a stop. Driving tips Maximum downshift ...1-LO Only shift to LO when at lower speeds when driving on slippery surfaces. 1 2 TRAILER TOWING Refer to your Owner Guide for 4WD equipped vehicles.
...Use 2H or 4H for full details on towing a trailer. Trailer towing tables Engine Rear axle ratio Excursion Maximum GCWR Maximum kg (lbs.) trailer weight kg (lbs.) 4x2 9072 (20000) 4988 (11000) ...trailer weight kg (lbs.) Vehicles without fifth wheel 6.0L All 9072 (20000) 5670 (12500) Regular Cab Pickup 4x2 with manual transmission and fifth wheel 6.0L All 9072 (20000) 6167 (13600) 14 Downshift at a stop. Driving tips Maximum downshift ...1-LO Only shift to LO when at lower speeds when driving on slippery surfaces. 1 2 TRAILER TOWING Refer to your Owner Guide for 4WD equipped vehicles.
Diesel Supplement 2nd Printing
Page 40
If a discharged battery is suspected, have it checked and corrected. • For vehicles with manual transmissions, the clutch pedal must be in Park or Neutral in the electrical system or the fuel system. Should the switch be corroded, this operation ... operate. • Try operating the starter switch several times. IF ENGINE CRANKS BUT WON'T START Prolonged starter cranking (in the Roadside emergencies chapter of your owner guide. Reset the system by turning the ignition key to OFF and then back to the starter motor. • Check the fuel gauge. If there...
If a discharged battery is suspected, have it checked and corrected. • For vehicles with manual transmissions, the clutch pedal must be in Park or Neutral in the electrical system or the fuel system. Should the switch be corroded, this operation ... operate. • Try operating the starter switch several times. IF ENGINE CRANKS BUT WON'T START Prolonged starter cranking (in the Roadside emergencies chapter of your owner guide. Reset the system by turning the ignition key to OFF and then back to the starter motor. • Check the fuel gauge. If there...
Diesel Supplement 2nd Printing
Page 42
... part number XT-2-QDX, meeting Ford specification MERCON. Capacities and specifications Capacities and specifications REFILL CAPACITIES Component Cooling system Engine oil 2 Fuel tank (F-250/350/450/550) Fuel tank (Excursion) Radiator cap Manual transmission 3 Automatic transmission 1 2 1 Capacity 26.0L (27.5 quarts) 14.2L (15.0 quarts) Refer to Owner Guide 166.6L (44.0 gallons...
... part number XT-2-QDX, meeting Ford specification MERCON. Capacities and specifications Capacities and specifications REFILL CAPACITIES Component Cooling system Engine oil 2 Fuel tank (F-250/350/450/550) Fuel tank (Excursion) Radiator cap Manual transmission 3 Automatic transmission 1 2 1 Capacity 26.0L (27.5 quarts) 14.2L (15.0 quarts) Refer to Owner Guide 166.6L (44.0 gallons...
Diesel Supplement 2nd Printing
Page 43
...) Air Filter2 Battery (2 Required) Engine coolant VC-7-A WSS-M97B51-A1 Manual Transmission Automatic transmission 1 XT-2-QDX MERCON Refer to Owner Guide Refer to use the authorized Motorcraft air filter listed. Capacities and specifications LUBRICANT AND MAINTENANCE MATERIALS SPECIFICATIONS Item Ford Part Ford Part Ford Name Number Specification Motorcraft Motor Oil 15W40 XO-15W40-QSD...
...) Air Filter2 Battery (2 Required) Engine coolant VC-7-A WSS-M97B51-A1 Manual Transmission Automatic transmission 1 XT-2-QDX MERCON Refer to Owner Guide Refer to use the authorized Motorcraft air filter listed. Capacities and specifications LUBRICANT AND MAINTENANCE MATERIALS SPECIFICATIONS Item Ford Part Ford Part Ford Name Number Specification Motorcraft Motor Oil 15W40 XO-15W40-QSD...
Diesel Supplement 2nd Printing
Page 53
...Inspect brake system • Inspect exhaust system and heat shields • Change automatic transmission fluid and external filter element • Change manual transmission fluid • Check wheels for end play and noise • Inspect and lubricate 4x2 ball joints (except F-450/F-550) ...; Change engine oil and replace oil filter • Inspect engine air filter minder, replace filter as required • Replace engine- General Owner's Information • Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints • Inspect engine cooling system and hoses ...
...Inspect brake system • Inspect exhaust system and heat shields • Change automatic transmission fluid and external filter element • Change manual transmission fluid • Check wheels for end play and noise • Inspect and lubricate 4x2 ball joints (except F-450/F-550) ...; Change engine oil and replace oil filter • Inspect engine air filter minder, replace filter as required • Replace engine- General Owner's Information • Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints • Inspect engine cooling system and hoses ...
Diesel Supplement 2nd Printing
Page 56
General Owner's Information 181,000 km (112,500 miles) • Change engine oil and replace oil filter • Inspect engine air filter minder, replace filter as required ... system and hoses • Inspect brake system • Inspect exhaust system and heat shields • Change automatic transmission fluid and external filter element • Change manual transmission fluid • Check wheels for wear and measure tread depth • Rotate tires 56
General Owner's Information 181,000 km (112,500 miles) • Change engine oil and replace oil filter • Inspect engine air filter minder, replace filter as required ... system and hoses • Inspect brake system • Inspect exhaust system and heat shields • Change automatic transmission fluid and external filter element • Change manual transmission fluid • Check wheels for wear and measure tread depth • Rotate tires 56
Diesel Supplement 2nd Printing
Page 59
... idler arms Every 30,000 miles: Lubricate 4x4 hub needle bearings Every 60,000 miles: Change transfer case fluid As required: Change manual transmission fluid Extensive idling and/or low-speed driving for long distances as in dusty conditions such as unpaved or dusty roads Every ...5,000 miles, 6 months or 200 hours (whichever comes first): Change engine oil and replace filter Every 5,000 miles: Inspect brake system. General Owner's Information F-450 and F-550 axle maintenance Replace rear axle lubricant every 100,000 miles under the Special Operating Conditions, where noted. For F-450 and...
... idler arms Every 30,000 miles: Lubricate 4x4 hub needle bearings Every 60,000 miles: Change transfer case fluid As required: Change manual transmission fluid Extensive idling and/or low-speed driving for long distances as in dusty conditions such as unpaved or dusty roads Every ...5,000 miles, 6 months or 200 hours (whichever comes first): Change engine oil and replace filter Every 5,000 miles: Inspect brake system. General Owner's Information F-450 and F-550 axle maintenance Replace rear axle lubricant every 100,000 miles under the Special Operating Conditions, where noted. For F-450 and...