Owner's Manual
Page 237
...meet the World-wide Fuel Charter. Refer to improve air quality. Cleaner air Ford endorses the use of reformulated "cleaner-burning" gasolines to the scheduled maintenance guide for the appropriate intervals for any damage to the fuel system if an authorized Motorcraft fuel filter is not used ... to ON several times after refueling, to allow the fuel system to pump the fuel from the tank to the engine. • Your "Service Engine Soon" indicator may be used . 237 Fuel Filter For fuel filter replacement, see your fuel supplier about gasolines that display the Auto Makers' Choice...
...meet the World-wide Fuel Charter. Refer to improve air quality. Cleaner air Ford endorses the use of reformulated "cleaner-burning" gasolines to the scheduled maintenance guide for the appropriate intervals for any damage to the fuel system if an authorized Motorcraft fuel filter is not used ... to ON several times after refueling, to allow the fuel system to pump the fuel from the tank to the engine. • Your "Service Engine Soon" indicator may be used . 237 Fuel Filter For fuel filter replacement, see your fuel supplier about gasolines that display the Auto Makers' Choice...
Owner's Manual
Page 254
REFILL CAPACITIES Fluid Front axle Ford Part Name Application Motorcraft SAE 4X4 vehicles 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE All 75W-140 Synthetic Rear Axle Lubricant High Performance ... Information (VECI) decal for Motorcraft diesel engine service part numbers. **Refer to line on reservoir 254 Maintenance and Specifications MOTORCRAFT PART NUMBERS Component* Air filter element Fuel filter Oil filter PCV valve Battery Spark plugs-platinum** 5.4L V8 engine FA-1634 FG-986B FL-820-S EV-233 BXT-65-750 AGSF-22W 6.8L V10...
REFILL CAPACITIES Fluid Front axle Ford Part Name Application Motorcraft SAE 4X4 vehicles 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE All 75W-140 Synthetic Rear Axle Lubricant High Performance ... Information (VECI) decal for Motorcraft diesel engine service part numbers. **Refer to line on reservoir 254 Maintenance and Specifications MOTORCRAFT PART NUMBERS Component* Air filter element Fuel filter Oil filter PCV valve Battery Spark plugs-platinum** 5.4L V8 engine FA-1634 FG-986B FL-820-S EV-233 BXT-65-750 AGSF-22W 6.8L V10...
Scheduled Maintenance Guide 6th Printing
Page 12
... Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking ... lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 12 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
... Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking ... lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 12 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Scheduled Maintenance Guide 6th Printing
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...ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined ...maintenance services be performed at the indicated intervals and the maintenance be recorded. 14 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule ...Inspect tires for wear and rotate Replace engine air filter (not required PZEV Focus) Replace fuel filter (except Natural Gas)* Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid on ...
...ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined ...maintenance services be performed at the indicated intervals and the maintenance be recorded. 14 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule ...Inspect tires for wear and rotate Replace engine air filter (not required PZEV Focus) Replace fuel filter (except Natural Gas)* Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid on ...
Scheduled Maintenance Guide 6th Printing
Page 17
...Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. Rotation recommended for : Natural Gas Drain coalescent fuel filter bowl and replace filter Clean injectors 17 2003 Universal Service Guide (usg) Universal Service ...Guide USA English (fus) Normal Schedule Normal Schedule Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion...
...Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. Rotation recommended for : Natural Gas Drain coalescent fuel filter bowl and replace filter Clean injectors 17 2003 Universal Service Guide (usg) Universal Service ...Guide USA English (fus) Normal Schedule Normal Schedule Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion...
Scheduled Maintenance Guide 6th Printing
Page 19
...bearings (F Super Duty) Inspect and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder and reset the minder after filter replacement Additional services for your particular requirements. Inspect automatic transmission fluid level on...2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) We, however, urge that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle's useful life. Normal Schedule Replace fuel filter...
...bearings (F Super Duty) Inspect and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder and reset the minder after filter replacement Additional services for your particular requirements. Inspect automatic transmission fluid level on...2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) We, however, urge that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle's useful life. Normal Schedule Replace fuel filter...
Scheduled Maintenance Guide 6th Printing
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..., and Vans Inspect and lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Additional services for: Natural Gas Drain coalescent fuel filter bowl and replace filter 21 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
..., and Vans Inspect and lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Additional services for: Natural Gas Drain coalescent fuel filter bowl and replace filter 21 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Scheduled Maintenance Guide 6th Printing
Page 23
... and lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that all vehicles equipped ...fuel filter (except Natural Gas)* Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid on all other vehicles, if equipped with AX4S, 4F50N, 4R100, 4F27E. Inspect automatic transmission fluid level on all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. 23 2003...
... and lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that all vehicles equipped ...fuel filter (except Natural Gas)* Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid on all other vehicles, if equipped with AX4S, 4F50N, 4R100, 4F27E. Inspect automatic transmission fluid level on all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. 23 2003...
Scheduled Maintenance Guide 6th Printing
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... under 6,000 Gross Vehicle Weight (see page 5) Additional services for: Diesel Check air filter minder, replace filter as required Additional services for optimal tire life. Rotation recommended for : Natural Gas Drain coalescent fuel filter bowl and replace filter Clean injectors 25 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule Normal Schedule...
... under 6,000 Gross Vehicle Weight (see page 5) Additional services for: Diesel Check air filter minder, replace filter as required Additional services for optimal tire life. Rotation recommended for : Natural Gas Drain coalescent fuel filter bowl and replace filter Clean injectors 25 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule Normal Schedule...
Scheduled Maintenance Guide 6th Printing
Page 26
..., Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake... Vans Inspect and lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 26 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
..., Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake... Vans Inspect and lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 26 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Scheduled Maintenance Guide 6th Printing
Page 28
...and ball joints Inspect tires for your dealer for wear and rotate Replace engine air filter (not required PZEV Focus) Replace fuel filter (except Natural Gas)* Replace cabin air filter, if equipped Replace PCV on all passenger cars and light trucks over 6,000 ...Gross Vehicle Weight (see page 5) Change automatic transmission/transaxle fluid on all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. 28 2003...
...and ball joints Inspect tires for your dealer for wear and rotate Replace engine air filter (not required PZEV Focus) Replace fuel filter (except Natural Gas)* Replace cabin air filter, if equipped Replace PCV on all passenger cars and light trucks over 6,000 ...Gross Vehicle Weight (see page 5) Change automatic transmission/transaxle fluid on all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. 28 2003...
Scheduled Maintenance Guide 6th Printing
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... filter minder, replace filter as required Additional services for: Natural Gas Drain coalescent fuel filter bowl and replace filter 130,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter ...Inspect tires for wear. Additional services for optimal tire life. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required 30 2003 Universal Service Guide (usg) Universal Service ...
... filter minder, replace filter as required Additional services for: Natural Gas Drain coalescent fuel filter bowl and replace filter 130,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter ...Inspect tires for wear. Additional services for optimal tire life. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required 30 2003 Universal Service Guide (usg) Universal Service ...
Scheduled Maintenance Guide 6th Printing
Page 31
..., Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake... Vans Inspect and lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 31 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
..., Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake... Vans Inspect and lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 31 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Scheduled Maintenance Guide 6th Printing
Page 33
...for wear and rotate Replace engine air filter (except PZEV Focus see below) Check air filter minder, replace filter as required (Focus PZEV engine) Replace fuel filter* Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid and filter Change rear axle lubricant on all rear... linkage (E and F series, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. 33 2003 Universal Service Guide (usg) Universal...
...for wear and rotate Replace engine air filter (except PZEV Focus see below) Check air filter minder, replace filter as required (Focus PZEV engine) Replace fuel filter* Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid and filter Change rear axle lubricant on all rear... linkage (E and F series, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. 33 2003 Universal Service Guide (usg) Universal...
Scheduled Maintenance Guide 6th Printing
Page 34
... case fluid Additional services for: Diesel Check air filter minder and reset the minder after filter replacement Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter Clean injectors Exceptions In addition, there are listed ...below: Premium Gold coolant 5 years or 100,000 miles - Normal Schedule Normal Schedule Additional services for: 4x4 Change front axle lubricant (see page 48) 34 2003...
... case fluid Additional services for: Diesel Check air filter minder and reset the minder after filter replacement Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter Clean injectors Exceptions In addition, there are listed ...below: Premium Gold coolant 5 years or 100,000 miles - Normal Schedule Normal Schedule Additional services for: 4x4 Change front axle lubricant (see page 48) 34 2003...
Scheduled Maintenance Guide 6th Printing
Page 37
Special Operating Conditions Special Operating Conditions Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as in one of engine operation, whichever occurs first Every 3,000 miles or 3 ... equipped Every 5,000 miles Inspect brake system Check battery electrolyte level (Patrol Cars) Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings 37 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Special Operating Conditions Special Operating Conditions Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as in one of engine operation, whichever occurs first Every 3,000 miles or 3 ... equipped Every 5,000 miles Inspect brake system Check battery electrolyte level (Patrol Cars) Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings 37 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Scheduled Maintenance Guide 6th Printing
Page 38
...unpaved or dusty roads Every 3,000 miles or 3 months Change engine oil and replace oil filter Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Check air filter minder, replace filter as required (Focus PZEV engine) Every 50,000 miles Change rear axle lubricant (450 ... ball joints with zerk fittings Use of E85 50% of the time or greater (flex fuel vehicles only) Every 3,000 miles or 3 months Change engine oil and replace oil filter Every 60,000 miles Replace spark plugs 38 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
...unpaved or dusty roads Every 3,000 miles or 3 months Change engine oil and replace oil filter Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Check air filter minder, replace filter as required (Focus PZEV engine) Every 50,000 miles Change rear axle lubricant (450 ... ball joints with zerk fittings Use of E85 50% of the time or greater (flex fuel vehicles only) Every 3,000 miles or 3 months Change engine oil and replace oil filter Every 60,000 miles Replace spark plugs 38 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
7.3L Diesel Supplement 3rd Printing
Page 4
... plug system consists of : • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a unit injector for more information. The filter bowl should be drained at the recommended service interval. The fuel pump provides pressurized fuel to actuate the fuel injectors. Diesel information DIESEL ENGINE INFORMATION The Diesel...
... plug system consists of : • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a unit injector for more information. The filter bowl should be drained at the recommended service interval. The fuel pump provides pressurized fuel to actuate the fuel injectors. Diesel information DIESEL ENGINE INFORMATION The Diesel...
7.3L Diesel Supplement 3rd Printing
Page 9
... running . ENGINE AIR FILTER (F-250/350/450/550 & EXCURSION) The engine air filter warning light illuminates when the air filter restriction gauge reaches the CHANGE FILTER mark. Refer to Air filter restriction gauge in it is running, stop the vehicle as soon as part of the light function check) and when the fuel filter/water separator has a significant...
... running . ENGINE AIR FILTER (F-250/350/450/550 & EXCURSION) The engine air filter warning light illuminates when the air filter restriction gauge reaches the CHANGE FILTER mark. Refer to Air filter restriction gauge in it is running, stop the vehicle as soon as part of the light function check) and when the fuel filter/water separator has a significant...
7.3L Diesel Supplement 3rd Printing
Page 11
...located on the in cold weather, use Number 1-D Diesel fuel or "winterized" Number 2-D Diesel fuel which provides fuel flow to the engine if the fuel pickup should not be allowed to two minutes. Your engine is also equipped with a fuel filter/heater/water/separator to keep the wax melted which would...oil also makes starting easier under these conditions. To allow sufficient time for about 7-10 minutes which will not restart, the fuel filter may change also, as an exhaust device engages to Engine Oil Specifications in P (Park). COLD WEATHER OPERATION Changing to function and ...
...located on the in cold weather, use Number 1-D Diesel fuel or "winterized" Number 2-D Diesel fuel which provides fuel flow to the engine if the fuel pickup should not be allowed to two minutes. Your engine is also equipped with a fuel filter/heater/water/separator to keep the wax melted which would...oil also makes starting easier under these conditions. To allow sufficient time for about 7-10 minutes which will not restart, the fuel filter may change also, as an exhaust device engages to Engine Oil Specifications in P (Park). COLD WEATHER OPERATION Changing to function and ...