Owner's Manual
Page 267
... Board ...206 Utilizing the Mediation/Arbitration Program ...209 D Daytime running lamps (see Speed control) ...89 Customer Assistance ...185 Ford accessories for your vehicle ...217-218 Ford Extended Service Plan ...206 Getting assistance outside the U.S. Index attaching with tether straps ..149 in front seat ...147 in rear... Driving under special conditions ...171, 173 sand ...172 snow and ice ...174 through water ...173, 177 E Emergencies, roadside jump-starting ...197 Emission control system ...241 Engine ...259-260 check engine/service engine soon light ...10 cleaning ...214 coolant ...227...
... Board ...206 Utilizing the Mediation/Arbitration Program ...209 D Daytime running lamps (see Speed control) ...89 Customer Assistance ...185 Ford accessories for your vehicle ...217-218 Ford Extended Service Plan ...206 Getting assistance outside the U.S. Index attaching with tether straps ..149 in front seat ...147 in rear... Driving under special conditions ...171, 173 sand ...172 snow and ice ...174 through water ...173, 177 E Emergencies, roadside jump-starting ...197 Emission control system ...241 Engine ...259-260 check engine/service engine soon light ...10 cleaning ...214 coolant ...227...
Owner's Manual
Page 271
... ...7 Spare tire (see Changing the Tire) ...192 Spark plugs, specifications ...254, 259-260 Special notice diesel-powered vehicles ...7 utility-type vehicles ...7 Specification chart, lubricants ...257, 259 Speed control ...89 Speedometer ...18 Starting your vehicle ...152-154 jump starting ...197 Steering ...159 Steering wheel controls ...82, 89, 93 tilting ...82 T Tachometer ...18 Tires ...192...
... ...7 Spare tire (see Changing the Tire) ...192 Spark plugs, specifications ...254, 259-260 Special notice diesel-powered vehicles ...7 utility-type vehicles ...7 Specification chart, lubricants ...257, 259 Speed control ...89 Speedometer ...18 Starting your vehicle ...152-154 jump starting ...197 Steering ...159 Steering wheel controls ...82, 89, 93 tilting ...82 T Tachometer ...18 Tires ...192...
Warranty Guide 5th Printing
Page 9
...start date and lasts for three years or 36,000 miles, whichever occurs first. During this coverage period, authorized Ford Motor Company dealers will repair, replace, or adjust all parts on coverage, see: ➡ What is Covered? (pages 5-7) ➡ What is provided by Ford Motor Company or Ford..., and 6.0L/7.3L PowerStroke Diesel Engine coverage. QUICK REFERENCE: WARRANTY COVERAGE This chart gives a general summary of your warranty coverage provided by Ford Motor Company or Ford Motor Vehicle Assurance Company, a subsidiary of Ford Motor Company. Please refer to Bumper ...
...start date and lasts for three years or 36,000 miles, whichever occurs first. During this coverage period, authorized Ford Motor Company dealers will repair, replace, or adjust all parts on coverage, see: ➡ What is Covered? (pages 5-7) ➡ What is provided by Ford Motor Company or Ford..., and 6.0L/7.3L PowerStroke Diesel Engine coverage. QUICK REFERENCE: WARRANTY COVERAGE This chart gives a general summary of your warranty coverage provided by Ford Motor Company or Ford Motor Vehicle Assurance Company, a subsidiary of Ford Motor Company. Please refer to Bumper ...
Warranty Guide 5th Printing
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...36,000 miles, whichever occurs first), you must pay a $100 deductible for five years after the vehicle leaves Ford's control 7 If corrosion does not cause perforation (holes), and is not the result of usage and/or ... or 12,000 miles, whichever occurs first. 6.0L/7.3L PowerStrokeா Diesel Engine Coverage The New Vehicle Limited Warranty covers certain direct injection diesel engine components against defects in factory-supplied materials or workmanship for each repair... or 36,000 miles, whichever occurs first). after the warranty start date or 100,000 miles, whichever occurs first.
...36,000 miles, whichever occurs first), you must pay a $100 deductible for five years after the vehicle leaves Ford's control 7 If corrosion does not cause perforation (holes), and is not the result of usage and/or ... or 12,000 miles, whichever occurs first. 6.0L/7.3L PowerStrokeா Diesel Engine Coverage The New Vehicle Limited Warranty covers certain direct injection diesel engine components against defects in factory-supplied materials or workmanship for each repair... or 36,000 miles, whichever occurs first). after the warranty start date or 100,000 miles, whichever occurs first.
Warranty Guide 5th Printing
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...(MFI) • Turbocharger Assembly • Vehicle Communication Link (VCL) Module (1) Coverage for diesel engines is for Deceleration • Electronic Ignition System • Exhaust Pipe (Manifold to Catalyst)... the following list are covered by the Defects Warranties that apply to every California 2003-model vehicle, regardless of the GVWR* of the vehicle. * Gross Vehicle Weight...Induction System • Altitude Compensation System • Catalytic Converter • Cold Start Enrichment System • Cold Start Fuel Injector (2) • Compuvalve • Controls for five years or 100...
...(MFI) • Turbocharger Assembly • Vehicle Communication Link (VCL) Module (1) Coverage for diesel engines is for Deceleration • Electronic Ignition System • Exhaust Pipe (Manifold to Catalyst)... the following list are covered by the Defects Warranties that apply to every California 2003-model vehicle, regardless of the GVWR* of the vehicle. * Gross Vehicle Weight...Induction System • Altitude Compensation System • Catalytic Converter • Cold Start Enrichment System • Cold Start Fuel Injector (2) • Compuvalve • Controls for five years or 100...
7.3L Diesel Supplement 3rd Printing
Page 1
... written authorization from Ford Motor Company. Copyright © 2002 Ford Motor Company 1 Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without incurring obligation. Table of contents Introduction Diesel information Warning lights Starting Driving tips General...
... written authorization from Ford Motor Company. Copyright © 2002 Ford Motor Company 1 Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without incurring obligation. Table of contents Introduction Diesel information Warning lights Starting Driving tips General...
7.3L Diesel Supplement 3rd Printing
Page 4
Diesel information DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of : • eight glow plugs • the glow plug relay 4 The filter bowl should be changed at the recommended service interval. ... the WATER IN FUEL light illuminates in engine performance while it's engaged. Lubrication system It is electronically controlled by a frame-mounted electric fuel pump. Fast start glow plug system The glow plug system consists of : • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator •...
Diesel information DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of : • eight glow plugs • the glow plug relay 4 The filter bowl should be changed at the recommended service interval. ... the WATER IN FUEL light illuminates in engine performance while it's engaged. Lubrication system It is electronically controlled by a frame-mounted electric fuel pump. Fast start glow plug system The glow plug system consists of : • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator •...
7.3L Diesel Supplement 3rd Printing
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...engine or related components. Fuel may be driven with a fuel filter/water separator to the General maintenance chapter for water-contaminated diesel fuel to START (as safely possible, shut off the engine, then drain the filter bowl. The WATER IN FUEL light will illuminate when... earliest opportunity. Warning lights WATER IN FUEL • E-Series • F-250/350/450/550, Excursion During refueling, it . ENGINE AIR FILTER (F-250/350/450/550 & EXCURSION) The engine air filter warning light illuminates when the air filter restriction gauge reaches the CHANGE FILTER mark...
...engine or related components. Fuel may be driven with a fuel filter/water separator to the General maintenance chapter for water-contaminated diesel fuel to START (as safely possible, shut off the engine, then drain the filter bowl. The WATER IN FUEL light will illuminate when... earliest opportunity. Warning lights WATER IN FUEL • E-Series • F-250/350/450/550, Excursion During refueling, it . ENGINE AIR FILTER (F-250/350/450/550 & EXCURSION) The engine air filter warning light illuminates when the air filter restriction gauge reaches the CHANGE FILTER mark...
7.3L Diesel Supplement 3rd Printing
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...on if the parking brake is not applied and the key is turned to ON.) • E-Series • F-250/350/450/550, Excursion 10 If your vehicle is equipped with a manual transmission, make sure the parking brake is in the neutral position. Such fluid could cause immediate.... Do not press the accelerator during starting fluid such as starter damage may occur. Starting STARTING THE ENGINE Read all vehicle occupants have buckled their proper usage, refer to Seating and safety restraints chapter in order to operate the starter. Do not add gasoline, gasohol or alcohol to Diesel fuel.
...on if the parking brake is not applied and the key is turned to ON.) • E-Series • F-250/350/450/550, Excursion 10 If your vehicle is equipped with a manual transmission, make sure the parking brake is in the neutral position. Such fluid could cause immediate.... Do not press the accelerator during starting fluid such as starter damage may occur. Starting STARTING THE ENGINE Read all vehicle occupants have buckled their proper usage, refer to Seating and safety restraints chapter in order to operate the starter. Do not add gasoline, gasohol or alcohol to Diesel fuel.
7.3L Diesel Supplement 3rd Printing
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... or "winterized" Number 2-D Diesel fuel which provides fuel flow to the engine if the fuel pickup should not be reset by ice or wax. However, if the engine starts but stalls after extended high speed or maximum GVW operation), it is recommended that , during cold weather operation...;F) your tank should become plugged by turning the ignition key to improve heater performance and reduce exhaust smoke. 11 Starting 4. In cold weather below -7°C (20°F), Number 2-D Diesel fuel may change also, as an exhaust device engages to OFF. 5. If the engine is equipped with a ...
... or "winterized" Number 2-D Diesel fuel which provides fuel flow to the engine if the fuel pickup should not be reset by ice or wax. However, if the engine starts but stalls after extended high speed or maximum GVW operation), it is recommended that , during cold weather operation...;F) your tank should become plugged by turning the ignition key to improve heater performance and reduce exhaust smoke. 11 Starting 4. In cold weather below -7°C (20°F), Number 2-D Diesel fuel may change also, as an exhaust device engages to OFF. 5. If the engine is equipped with a ...
7.3L Diesel Supplement 3rd Printing
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.... Refer to avoid splashing water into the air intake system. If driving through water, slow down to Air filter restriction gauge in the Diesel information chapter and Engine air filter in the Workshop Manual, then check the engine oil for service immediately. Operation in standing water Ingestion of... water into the Diesel engine can result in immediate and severe damage to the Starting chapter in dry loose snow that may swirl around the front of the vehicle may feed excessive amounts of ...
.... Refer to avoid splashing water into the air intake system. If driving through water, slow down to Air filter restriction gauge in the Diesel information chapter and Engine air filter in the Workshop Manual, then check the engine oil for service immediately. Operation in standing water Ingestion of... water into the Diesel engine can result in immediate and severe damage to the Starting chapter in dry loose snow that may swirl around the front of the vehicle may feed excessive amounts of ...
7.3L Diesel Supplement 3rd Printing
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At temperatures below -7°C (20°F), number 1-D or winter blend number 2-D fuel is designed to use low sulfur number 1-D or 2-D Diesel fuel only. General maintenance information • E-Series • F-250/350/450/550 & Excursion FUEL REQUIREMENTS The engine is recommended. (See Cold Weather Operation in the Starting chapter.) 26
At temperatures below -7°C (20°F), number 1-D or winter blend number 2-D fuel is designed to use low sulfur number 1-D or 2-D Diesel fuel only. General maintenance information • E-Series • F-250/350/450/550 & Excursion FUEL REQUIREMENTS The engine is recommended. (See Cold Weather Operation in the Starting chapter.) 26
7.3L Diesel Supplement 3rd Printing
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.... 27 Do not add gasoline, gasohol or alcohol to the OFF position and wait 30 seconds before trying again. If the engine fails to start in a galvanized container. If air is dyed red), home heating oil or any aftermarket additives to your vehicle's exhaust emissions and reduce engine ...Do not crank the engine for more than 30 seconds at truck stops: if the nozzle shuts off repeatedly when refueling, wait 5-10 seconds; Diesel fuel must not be purchased from a reputable station which will dissolve the zinc in the system. General maintenance information Do not use fuel intended ...
.... 27 Do not add gasoline, gasohol or alcohol to the OFF position and wait 30 seconds before trying again. If the engine fails to start in a galvanized container. If air is dyed red), home heating oil or any aftermarket additives to your vehicle's exhaust emissions and reduce engine ...Do not crank the engine for more than 30 seconds at truck stops: if the nozzle shuts off repeatedly when refueling, wait 5-10 seconds; Diesel fuel must not be purchased from a reputable station which will dissolve the zinc in the system. General maintenance information Do not use fuel intended ...
7.3L Diesel Supplement 3rd Printing
Page 45
...discouraged from attempting to fuel at a truck stop after a short time. 45 FUELING Do not use starting fluid such as this is normal and should stop , you experience difficult starting, rough idling, excessive exhaust smoke, a decrease in engine performance or excess fuel consumption, perform the following...perform maintenance other than the services described in the Diesel air intake system. If these checks do not help you correct the engine performance problem you fuel your Diesel vehicle out of the Diesel engine makes it starts running the fuel tank(s) empty or during a fuel...
...discouraged from attempting to fuel at a truck stop after a short time. 45 FUELING Do not use starting fluid such as this is normal and should stop , you experience difficult starting, rough idling, excessive exhaust smoke, a decrease in engine performance or excess fuel consumption, perform the following...perform maintenance other than the services described in the Diesel air intake system. If these checks do not help you correct the engine performance problem you fuel your Diesel vehicle out of the Diesel engine makes it starts running the fuel tank(s) empty or during a fuel...
Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
... Impact Your Powertrain ¾ Performance modifications may or may not be started at the mileage or equivalent hour intervals specified by Motorcraft®. Ford Power Stroke® Diesel Operating, Maintenance & Care Tips Congratulations on the purchase of your Fuel Injection System ¾ Diesel fuel quality is between 800 ppm & 300 ppm add 32 fl...
... Impact Your Powertrain ¾ Performance modifications may or may not be started at the mileage or equivalent hour intervals specified by Motorcraft®. Ford Power Stroke® Diesel Operating, Maintenance & Care Tips Congratulations on the purchase of your Fuel Injection System ¾ Diesel fuel quality is between 800 ppm & 300 ppm add 32 fl...
Diesel Supplement 2nd Printing
Page 1
...2003 Ford Motor Company 1 Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without incurring obligation. Ford may change the contents without notice and without written authorization from Ford Motor Company. Table of contents Introduction Diesel... information Warning lights Starting Driving tips...
...2003 Ford Motor Company 1 Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without incurring obligation. Ford may change the contents without notice and without written authorization from Ford Motor Company. Table of contents Introduction Diesel... information Warning lights Starting Driving tips...
Diesel Supplement 2nd Printing
Page 5
... cause severe engine damage. 5 Engine governed speed The engine governor is electronically controlled by the PCM. The required time for the selected transmission gear. Diesel information Fast start glow plug system The glow plug system consists of: • eight glow plugs • the glow plug control module (GPCM) • engine oil temperature...
... cause severe engine damage. 5 Engine governed speed The engine governor is electronically controlled by the PCM. The required time for the selected transmission gear. Diesel information Fast start glow plug system The glow plug system consists of: • eight glow plugs • the glow plug control module (GPCM) • engine oil temperature...
Diesel Supplement 2nd Printing
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... failure of water in it is possible for drain procedure. The WATER IN FUEL light will illuminate if glow plug heat is necessary as a starting . Wait until the light goes off the engine, then drain the HFCM. Allowing water to stay in the system could result in extensive damage... to the General maintenance information chapter for water-contaminated diesel fuel to be a problem. After the engine starts, the light should always illuminate briefly, when the ignition key is in the ON position. If the light does not...
... failure of water in it is possible for drain procedure. The WATER IN FUEL light will illuminate if glow plug heat is necessary as a starting . Wait until the light goes off the engine, then drain the HFCM. Allowing water to stay in the system could result in extensive damage... to the General maintenance information chapter for water-contaminated diesel fuel to be a problem. After the engine starts, the light should always illuminate briefly, when the ignition key is in the ON position. If the light does not...
Diesel Supplement 2nd Printing
Page 10
...occur. If the engine fails to two minutes after the WAIT TO START light turns off . 3. This practice creates a serious fire hazard and causes engine performance problems. 1. Such fluid could cause immediate explosive damage to Diesel fuel. The glow plugs will be activated for proper operation. For ...more than 30 seconds at a time as ether in the air intake system (see Air Cleaner Decal). When the engine starts, release the key. Turn the key to ...
...occur. If the engine fails to two minutes after the WAIT TO START light turns off . 3. This practice creates a serious fire hazard and causes engine performance problems. 1. Such fluid could cause immediate explosive damage to Diesel fuel. The glow plugs will be activated for proper operation. For ...more than 30 seconds at a time as ether in the air intake system (see Air Cleaner Decal). When the engine starts, release the key. Turn the key to ...
Diesel Supplement 2nd Printing
Page 11
...additive to Engine oil specifications in P (Park). At temperatures below , the fuel level in cold weather, use Number 1-D Diesel fuel or "winterized" Number 2-D Diesel fuel which will help prevent air from entering the fuel system and stalling the engine. Refer to minimize wax formation. To ...help prevent fuel filter clogging. Refer to a higher idle speed if left idling in the General maintenance information chapter. Starting 5. However, if the engine starts but stalls after extended high speed or maximum GVW operation), it is recommended that may swirl around the front of ...
...additive to Engine oil specifications in P (Park). At temperatures below , the fuel level in cold weather, use Number 1-D Diesel fuel or "winterized" Number 2-D Diesel fuel which will help prevent air from entering the fuel system and stalling the engine. Refer to minimize wax formation. To ...help prevent fuel filter clogging. Refer to a higher idle speed if left idling in the General maintenance information chapter. Starting 5. However, if the engine starts but stalls after extended high speed or maximum GVW operation), it is recommended that may swirl around the front of ...