Owner's Manual
Page 6
... and what is not covered, refer to the Warranty Guide that is provided to -Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L Power Stroke Diesel Engine Coverage. Introduction SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to you should NEVER be used in front of a passenger side air...
... and what is not covered, refer to the Warranty Guide that is provided to -Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L Power Stroke Diesel Engine Coverage. Introduction SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to you should NEVER be used in front of a passenger side air...
Owner's Manual
Page 180
...or equal to the maximum trailer weight listed for Diesel engines, refer to provide. Inspect these components carefully after any towing operation. The hitch receiver was designed to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Supplement. Engine 4x2 w/automatic transmission Rear axle ratio Maximum GCWR-kg...of the hitch receiver compromises the safety benefit it was designed not to vehicles equipped with gasoline engines; Towing a trailer places an additional load on your engine and rear axle ratio on the following trailer towing charts apply to be removed. The following...
...or equal to the maximum trailer weight listed for Diesel engines, refer to provide. Inspect these components carefully after any towing operation. The hitch receiver was designed to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Supplement. Engine 4x2 w/automatic transmission Rear axle ratio Maximum GCWR-kg...of the hitch receiver compromises the safety benefit it was designed not to vehicles equipped with gasoline engines; Towing a trailer places an additional load on your engine and rear axle ratio on the following trailer towing charts apply to be removed. The following...
Owner's Manual
Page 254
...-233 BXT-65-750 AGSF-22W *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for Motorcraft diesel engine service part numbers. **Refer to line on reservoir 254 REFILL CAPACITIES Fluid Front axle Ford Part Name Application Motorcraft SAE 4X4 vehicles 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE...
...-233 BXT-65-750 AGSF-22W *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for Motorcraft diesel engine service part numbers. **Refer to line on reservoir 254 REFILL CAPACITIES Fluid Front axle Ford Part Name Application Motorcraft SAE 4X4 vehicles 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE...
Owner's Manual
Page 255
Maintenance and Specifications Fluid Ford Part Name Application Capacity 5.4L V8 engine 25L (26.4 Engine coolant- Motorcraft Premium Engine quarts) 4 Gasoline 3 Coolant engines (green-colored) or Motorcraft 6.8L V10 engine 27.0L (28.5 Premium Gold quarts) 4 Engine Coolant (yellow-colored) Engine Refer to your 7.3L Diesel Supplement coolant-Diesel engine Engine oil Motorcraft SAE All 5.7L (6.0 (includes filter 5W-20 Premium quarts) change...
Maintenance and Specifications Fluid Ford Part Name Application Capacity 5.4L V8 engine 25L (26.4 Engine coolant- Motorcraft Premium Engine quarts) 4 Gasoline 3 Coolant engines (green-colored) or Motorcraft 6.8L V10 engine 27.0L (28.5 Premium Gold quarts) 4 Engine Coolant (yellow-colored) Engine Refer to your 7.3L Diesel Supplement coolant-Diesel engine Engine oil Motorcraft SAE All 5.7L (6.0 (includes filter 5W-20 Premium quarts) change...
Owner's Manual
Page 257
... Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Engine Motorcraft coolant-Gasoline Premium Engine engines Coolant (green-colored) Motorcraft Premium Gold Engine Coolant (yellow-colored) Engine Refer to your 7.3L coolant-Diesel engine Engine Motorcraft SAE oil-Gasoline 5W-20 Premium engines Synthetic Blend Motor Oil Ford part number E8TZ-19590-A Ford specification ESA-M1C198-A XY-75W90-TQL WSP-M2C201-A XY...
... Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Engine Motorcraft coolant-Gasoline Premium Engine engines Coolant (green-colored) Motorcraft Premium Gold Engine Coolant (yellow-colored) Engine Refer to your 7.3L coolant-Diesel engine Engine Motorcraft SAE oil-Gasoline 5W-20 Premium engines Synthetic Blend Motor Oil Ford part number E8TZ-19590-A Ford specification ESA-M1C198-A XY-75W90-TQL WSP-M2C201-A XY...
Owner's Manual
Page 259
... 1-6-5-10-2-7-3-8-4-9 1.3-1.4 mm (0.052-0.056 inch) Coil on the dipstick handle. Transmission fluid requirements are not to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine information. 259 Use of a transmission fluid that indicates dual usage (MERCON and MERCON V) in an automatic transmission application requiring MERCON may be used...
... 1-6-5-10-2-7-3-8-4-9 1.3-1.4 mm (0.052-0.056 inch) Coil on the dipstick handle. Transmission fluid requirements are not to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine information. 259 Use of a transmission fluid that indicates dual usage (MERCON and MERCON V) in an automatic transmission application requiring MERCON may be used...
Warranty Guide 5th Printing
Page 3
... Who Pays For Warranty Repairs? Bumper To Bumper Coverage Safety Restraint Coverage Corrosion Coverage 6.0L/7.3L PowerStrokeா Diesel Engine Coverage What Is Not Covered? 4. Virgin Islands) 5. THE NEW VEHICLE LIMITED WARRANTY FOR YOUR 2003-MODEL VEHICLE Quick Reference: Warranty Coverage What Is Covered? Do Warranties Apply In Other Countries? 3. IN ADDITION ...Roadside...
... Who Pays For Warranty Repairs? Bumper To Bumper Coverage Safety Restraint Coverage Corrosion Coverage 6.0L/7.3L PowerStrokeா Diesel Engine Coverage What Is Not Covered? 4. Virgin Islands) 5. THE NEW VEHICLE LIMITED WARRANTY FOR YOUR 2003-MODEL VEHICLE Quick Reference: Warranty Coverage What Is Covered? Do Warranties Apply In Other Countries? 3. IN ADDITION ...Roadside...
Warranty Guide 5th Printing
Page 9
... coverage, Corrosion coverage, and 6.0L/7.3L PowerStroke Diesel Engine coverage. Bumper To Bumper Coverage Under your coverage lasts. Items or 5 QUICK REFERENCE: WARRANTY COVERAGE This chart gives a general summary of Ford Motor Company. For example: Your Bumper to the description of... SAFETY RESTRAINT SYSTEM CORROSION (Perforation only) 6.0L/7.3L POWERSTROKE DIESEL ENGINE 3/36,000 5/50,000 5/UNLIMITED 5/100,000 The measure that case, your warranty coverage provided by Ford Motor Company or Ford Motor Vehicle Assurance Company under the New Vehicle Limited Warranty....
... coverage, Corrosion coverage, and 6.0L/7.3L PowerStroke Diesel Engine coverage. Bumper To Bumper Coverage Under your coverage lasts. Items or 5 QUICK REFERENCE: WARRANTY COVERAGE This chart gives a general summary of Ford Motor Company. For example: Your Bumper to the description of... SAFETY RESTRAINT SYSTEM CORROSION (Perforation only) 6.0L/7.3L POWERSTROKE DIESEL ENGINE 3/36,000 5/50,000 5/UNLIMITED 5/100,000 The measure that case, your warranty coverage provided by Ford Motor Company or Ford Motor Vehicle Assurance Company under the New Vehicle Limited Warranty....
Warranty Guide 5th Printing
Page 11
where there is no factory-related defect involved and therefore no deductible. Ford Motor Company or Ford Motor Vehicle Assurance Company covers these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, flywheel, timing gear, ... to airborne material for 12 months or 12,000 miles, whichever occurs first. 6.0L/7.3L PowerStrokeா Diesel Engine Coverage The New Vehicle Limited Warranty covers certain direct injection diesel engine components against defects in factory-supplied materials or workmanship for each repair visit. WHAT IS NOT COVERED? NOTE:...
where there is no factory-related defect involved and therefore no deductible. Ford Motor Company or Ford Motor Vehicle Assurance Company covers these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, flywheel, timing gear, ... to airborne material for 12 months or 12,000 miles, whichever occurs first. 6.0L/7.3L PowerStrokeா Diesel Engine Coverage The New Vehicle Limited Warranty covers certain direct injection diesel engine components against defects in factory-supplied materials or workmanship for each repair visit. WHAT IS NOT COVERED? NOTE:...
Warranty Guide 5th Printing
Page 19
... QUICK REFERENCE: EMISSIONS WARRANTY COVERAGE This chart shows the coverage Ford Motor Company provides under the emissions control warranty to owners of vehicles certified for sale in California, (your Vehicle Emissions Control Information label will indicate certified for sale in California. ***Diesel engine vehicles are four warranties: • Short-Term Defects Warranty (vehicles...
... QUICK REFERENCE: EMISSIONS WARRANTY COVERAGE This chart shows the coverage Ford Motor Company provides under the emissions control warranty to owners of vehicles certified for sale in California, (your Vehicle Emissions Control Information label will indicate certified for sale in California. ***Diesel engine vehicles are four warranties: • Short-Term Defects Warranty (vehicles...
Warranty Guide 5th Printing
Page 22
... and Neck Restrictor • Fuel Injection System (1) • Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake...MFI) • Turbocharger Assembly • Vehicle Communication Link (VCL) Module (1) Coverage for diesel engines is for Deceleration • Electronic Ignition System • Exhaust Pipe (Manifold to every California 2003-model vehicle, regardless of the GVWR* of the vehicle. * Gross Vehicle Weight Rating ...
... and Neck Restrictor • Fuel Injection System (1) • Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake...MFI) • Turbocharger Assembly • Vehicle Communication Link (VCL) Module (1) Coverage for diesel engines is for Deceleration • Electronic Ignition System • Exhaust Pipe (Manifold to every California 2003-model vehicle, regardless of the GVWR* of the vehicle. * Gross Vehicle Weight Rating ...
7.3L Diesel Supplement 3rd Printing
Page 2
... ambulance manufacturers to cause cancer or birth defects or other such devices to produce an ambulance voids the Ford warranty and could result in effect when this guide. Your new Diesel engine will not be considered a permanent part of the vehicle. It also describes equipment and gives specifications for equipment that you with...
... ambulance manufacturers to cause cancer or birth defects or other such devices to produce an ambulance voids the Ford warranty and could result in effect when this guide. Your new Diesel engine will not be considered a permanent part of the vehicle. It also describes equipment and gives specifications for equipment that you with...
7.3L Diesel Supplement 3rd Printing
Page 4
...in maintaining the oil pressure required to actuate an exhaust backpressure warm-up cycle. Diesel information DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of: • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a ... the cylinder head between the rocker arm assemblies. Extended oil change in the instrument cluster. Fuel is routed to change the engine oil at the recommended service interval. Fast start glow plug system The glow plug system consists of: • eight glow...
...in maintaining the oil pressure required to actuate an exhaust backpressure warm-up cycle. Diesel information DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of: • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a ... the cylinder head between the rocker arm assemblies. Extended oil change in the instrument cluster. Fuel is routed to change the engine oil at the recommended service interval. Fast start glow plug system The glow plug system consists of: • eight glow...
7.3L Diesel Supplement 3rd Printing
Page 11
...11 In cold weather below -7°C (20°F), Number 2-D Diesel fuel may change also, as an exhaust device engages to OFF. 5. The glow plugs will slowly increase to a higher idle speed if left idling in your Diesel engine will continue to be allowed to drop below , the fuel level... in P (Park). If the engine is equipped with a bypass relief valve, located on the in the General maintenance information chapter. Your...
...11 In cold weather below -7°C (20°F), Number 2-D Diesel fuel may change also, as an exhaust device engages to OFF. 5. The glow plugs will slowly increase to a higher idle speed if left idling in your Diesel engine will continue to be allowed to drop below , the fuel level... in P (Park). If the engine is equipped with a bypass relief valve, located on the in the General maintenance information chapter. Your...
7.3L Diesel Supplement 3rd Printing
Page 12
... dealer for contamination. Operation in standing water Ingestion of water into the Diesel engine can result in dry loose snow that may swirl around the front of the vehicle may feed excessive amounts of water into the intake. If the engine stalls, and ingestion of snow into the air intake system. Starting Operation...
... dealer for contamination. Operation in standing water Ingestion of water into the Diesel engine can result in dry loose snow that may swirl around the front of the vehicle may feed excessive amounts of water into the intake. If the engine stalls, and ingestion of snow into the air intake system. Starting Operation...
7.3L Diesel Supplement 3rd Printing
Page 31
Diesel engines require specially formulated oil to Ford Specification WSS-M2C171-C or API Service categories CH-4, CH...represents 1.9L (2 quarts). The distance from engine heat, pull out the dipstick, wipe it meets the recommended Ford Specification, API service categories and SAE viscosity grades listed in your Diesel engine. 31 If CH-4 oil is not ...sure it clean and reinsert fully. 5. If you use highest level (reading) for your Diesel engine and that only engine lubricating oils of the crankcase ventilating system which reduces air pollution. Do not overfill. Proper ...
Diesel engines require specially formulated oil to Ford Specification WSS-M2C171-C or API Service categories CH-4, CH...represents 1.9L (2 quarts). The distance from engine heat, pull out the dipstick, wipe it meets the recommended Ford Specification, API service categories and SAE viscosity grades listed in your Diesel engine. 31 If CH-4 oil is not ...sure it clean and reinsert fully. 5. If you use highest level (reading) for your Diesel engine and that only engine lubricating oils of the crankcase ventilating system which reduces air pollution. Do not overfill. Proper ...
7.3L Diesel Supplement 3rd Printing
Page 32
...on the oil 15W-40 container you purchase. Change more frequently if your vehicle operation includes extended periods of correct oil viscosities for Diesel engines is important for a long time in cold temperatures or driving short distances. To replace, use of idling or low-speed operation,...proven fuel saving capabilities. Turn it horizontally to the scheduled maintenance guide. The lower section will fit" filters. Use Ford Engine Oil Filter Part No. General maintenance information * Heavy duty trailer towing with ambient temperatures above 10°C (50°F) requires 15W-...
...on the oil 15W-40 container you purchase. Change more frequently if your vehicle operation includes extended periods of correct oil viscosities for Diesel engines is important for a long time in cold temperatures or driving short distances. To replace, use of idling or low-speed operation,...proven fuel saving capabilities. Turn it horizontally to the scheduled maintenance guide. The lower section will fit" filters. Use Ford Engine Oil Filter Part No. General maintenance information * Heavy duty trailer towing with ambient temperatures above 10°C (50°F) requires 15W-...
7.3L Diesel Supplement 3rd Printing
Page 37
...Refer to the reservoir. Your vehicle was factory-filled with Diesel engines typically are not interchangeable; When the engine is low or empty, add engine coolant to Adding engine coolant in a shorter time. Vehicles with a 50/50 engine coolant and water concentration. The level of operation. (see ...(8-10 oz.) of its specified function and vehicle location. For vehicles equipped with green coolant, Ford recommends an interim service interval performed at the recommended interval, the engine coolant reservoir may become damaged or not work properly. If the level falls below 40% or...
...Refer to the reservoir. Your vehicle was factory-filled with Diesel engines typically are not interchangeable; When the engine is low or empty, add engine coolant to Adding engine coolant in a shorter time. Vehicles with a 50/50 engine coolant and water concentration. The level of operation. (see ...(8-10 oz.) of its specified function and vehicle location. For vehicles equipped with green coolant, Ford recommends an interim service interval performed at the recommended interval, the engine coolant reservoir may become damaged or not work properly. If the level falls below 40% or...
7.3L Diesel Supplement 3rd Printing
Page 45
... which will allow air to perform maintenance other than the services described in this is normal and should stop , you fuel your Diesel vehicle out of the Diesel engine makes it starts running. This is due to the engine and possible personal injury. this supplement. If these checks do not help you correct the...
... which will allow air to perform maintenance other than the services described in this is normal and should stop , you fuel your Diesel vehicle out of the Diesel engine makes it starts running. This is due to the engine and possible personal injury. this supplement. If these checks do not help you correct the...
Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...Biodiesel Use, Off Road/Dusty Conditions 1 ¾ Use the Right Filters Ford Motor Company can only attest to be maintained at the "COLD FILL" range in Fuel Lamp" illuminates. Operation of the 6.4L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 3 ¾ Take Care of Your ...adaptors. Do not add Supplemental Coolant Additive if flush & refill is required. ¾ Take Care of your Power Stroke® or Ford Diesel Engine ESP contract. Check coolant nitrite strength using the 3-Way Antifreeze Test Strip kit Rotunda # 328-00001 to your Owner Guide for the demands...
...Biodiesel Use, Off Road/Dusty Conditions 1 ¾ Use the Right Filters Ford Motor Company can only attest to be maintained at the "COLD FILL" range in Fuel Lamp" illuminates. Operation of the 6.4L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 3 ¾ Take Care of Your ...adaptors. Do not add Supplemental Coolant Additive if flush & refill is required. ¾ Take Care of your Power Stroke® or Ford Diesel Engine ESP contract. Check coolant nitrite strength using the 3-Way Antifreeze Test Strip kit Rotunda # 328-00001 to your Owner Guide for the demands...