Owner's Manual
Page 6
... instructions of the vehicle electronics. Therefore you along with sophisticated electronic controls. Failure to -Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L Power Stroke Diesel Engine Coverage. By operating other electronic equipment (e.g. mobile telephone without exterior aerial) electromagnetic fields can occur which can cause malfunctions of the equipment manufacturers. Special...
... instructions of the vehicle electronics. Therefore you along with sophisticated electronic controls. Failure to -Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L Power Stroke Diesel Engine Coverage. By operating other electronic equipment (e.g. mobile telephone without exterior aerial) electromagnetic fields can occur which can cause malfunctions of the equipment manufacturers. Special...
Owner's Manual
Page 7
...to the pages in the provided supplement, you drive your diesel-powered light truck. therefore, a supplement has been supplied that are described in particular regarding correct operation and maintenance of vehicles. Ford makes no representation as to the suitability of control or... global region, your vehicle may result in loss of the Excursion for snowplow installation. Introduction Notice to owners of diesel-powered vehicles Read the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for information regarding the potential for exceeding vehicle...
...to the pages in the provided supplement, you drive your diesel-powered light truck. therefore, a supplement has been supplied that are described in particular regarding correct operation and maintenance of vehicles. Ford makes no representation as to the suitability of control or... global region, your vehicle may result in loss of the Excursion for snowplow installation. Introduction Notice to owners of diesel-powered vehicles Read the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for information regarding the potential for exceeding vehicle...
Owner's Manual
Page 140
... (SRS) precautions The supplemental restraint system is designed to the collision including information about the air bag system and impact severity. This information will assist Ford Motor Company in servicing the vehicle and in the back seat and always properly use appropriate child restraints. 140 All occupants of future vehicles. Air... covering the air bag module. Seating and Safety Restraints AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 40 F H 50 80 60 70 100 120 2 80 1 90 100 DIESEL FUEL ONLY 30 20 40 60 3 VOL -
... (SRS) precautions The supplemental restraint system is designed to the collision including information about the air bag system and impact severity. This information will assist Ford Motor Company in servicing the vehicle and in the back seat and always properly use appropriate child restraints. 140 All occupants of future vehicles. Air... covering the air bag module. Seating and Safety Restraints AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 40 F H 50 80 60 70 100 120 2 80 1 90 100 DIESEL FUEL ONLY 30 20 40 60 3 VOL -
Owner's Manual
Page 180
... necessarily use all available space when loading a vehicle. Your vehicle's load capacity is less than or equal to the maximum trailer weight listed for Diesel engines, refer to provide. The following charts. The hitch receiver was designed to the 7.3 Liter Power Stroke Direct Injection Turbo... Diesel Supplement. Engine 4x2 w/automatic transmission Rear axle ratio Maximum GCWR-kg (lbs.) 3.73 4.10 3.73 4.30 5897 6350 7711 9072 (13000) (14500) (17000) (20000) ...
... necessarily use all available space when loading a vehicle. Your vehicle's load capacity is less than or equal to the maximum trailer weight listed for Diesel engines, refer to provide. The following charts. The hitch receiver was designed to the 7.3 Liter Power Stroke Direct Injection Turbo... Diesel Supplement. Engine 4x2 w/automatic transmission Rear axle ratio Maximum GCWR-kg (lbs.) 3.73 4.10 3.73 4.30 5897 6350 7711 9072 (13000) (14500) (17000) (20000) ...
Owner's Manual
Page 192
... to a safe place on the spare. The use of tire sealants may be used Front blower motor relay Powertrain (EEC) relay Injector driver module relay (Diesel only) Heated backlite relay Trailer tow battery charge relay Delayed accessory relay Starter relay 304 - 305 - 306 - 307 - * Mini Fuses ** Maxi Fuses CHANGING THE TIRES...
... to a safe place on the spare. The use of tire sealants may be used Front blower motor relay Powertrain (EEC) relay Injector driver module relay (Diesel only) Heated backlite relay Trailer tow battery charge relay Delayed accessory relay Starter relay 304 - 305 - 306 - 307 - * Mini Fuses ** Maxi Fuses CHANGING THE TIRES...
Owner's Manual
Page 213
... the winter months, as dirt and road salt are difficult to remove and cause damage to the vehicle. • Immediately remove items such as gasoline, diesel fuel, bird droppings and insect deposits because they can damage any non-body (low-gloss black) colored trim, such as grained door handles, roof racks...
... the winter months, as dirt and road salt are difficult to remove and cause damage to the vehicle. • Immediately remove items such as gasoline, diesel fuel, bird droppings and insect deposits because they can damage any non-body (low-gloss black) colored trim, such as grained door handles, roof racks...
Owner's Manual
Page 254
...-233 BXT-65-750 AGSF-22W *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for Motorcraft diesel engine service part numbers. **Refer to line on reservoir 254 REFILL CAPACITIES Fluid Front axle Ford Part Name Application Motorcraft SAE 4X4 vehicles 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft...
...-233 BXT-65-750 AGSF-22W *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for Motorcraft diesel engine service part numbers. **Refer to line on reservoir 254 REFILL CAPACITIES Fluid Front axle Ford Part Name Application Motorcraft SAE 4X4 vehicles 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft...
Owner's Manual
Page 255
... Ford Part Name Application Capacity 5.4L V8 engine 25L (26.4 Engine coolant- Motorcraft Premium Engine quarts) 4 Gasoline 3 Coolant engines (green-colored) or Motorcraft 6.8L V10 engine 27.0L (28.5 Premium Gold quarts) 4 Engine Coolant (yellow-colored) Engine Refer to your 7.3L Diesel Supplement coolant-Diesel ...7L (6.0 (includes filter 5W-20 Premium quarts) change)-Gasoline Synthetic Blend engines Motor Oil Refer to your 7.3L Diesel Supplement Engine oil (includes filter change)-Diesel engine Fuel tank N/A All 166.6L (44.0 gallons) Power steering Motorcraft All Fill to line on fluid MERCON ...
... Ford Part Name Application Capacity 5.4L V8 engine 25L (26.4 Engine coolant- Motorcraft Premium Engine quarts) 4 Gasoline 3 Coolant engines (green-colored) or Motorcraft 6.8L V10 engine 27.0L (28.5 Premium Gold quarts) 4 Engine Coolant (yellow-colored) Engine Refer to your 7.3L Diesel Supplement coolant-Diesel ...7L (6.0 (includes filter 5W-20 Premium quarts) change)-Gasoline Synthetic Blend engines Motor Oil Refer to your 7.3L Diesel Supplement Engine oil (includes filter change)-Diesel engine Fuel tank N/A All 166.6L (44.0 gallons) Power steering Motorcraft All Fill to line on fluid MERCON ...
Owner's Manual
Page 257
... Motorcraft Premium Gold Engine Coolant (yellow-colored) Engine Refer to your 7.3L coolant-Diesel engine Engine Motorcraft SAE oil-Gasoline 5W-20 Premium engines Synthetic Blend Motor Oil Ford part number E8TZ-19590-A Ford specification ESA-M1C198-A XY-75W90-TQL WSP-M2C201-A XY-75W140-QL WSL-M2C192-A ...PM-1 ESA-M6C25-A and DOT 3 VC-4-A (in Canada, Motorcraft CXC-10 ) VC-7-A ESE-M97B44-A WSS-M97B51-A1 Diesel Supplement XO-5W20-QSP WSS...
... Motorcraft Premium Gold Engine Coolant (yellow-colored) Engine Refer to your 7.3L coolant-Diesel engine Engine Motorcraft SAE oil-Gasoline 5W-20 Premium engines Synthetic Blend Motor Oil Ford part number E8TZ-19590-A Ford specification ESA-M1C198-A XY-75W90-TQL WSP-M2C201-A XY-75W140-QL WSL-M2C192-A ...PM-1 ESA-M6C25-A and DOT 3 VC-4-A (in Canada, Motorcraft CXC-10 ) VC-7-A ESE-M97B44-A WSS-M97B51-A1 Diesel Supplement XO-5W20-QSP WSS...
Owner's Manual
Page 258
Maintenance and Specifications Ford part name Ford part Ford or equivalent number specification Engine oil-Diesel Refer to your 7.3L Diesel Supplement engine Hinges, latches, Multi-Purpose XG-4or ESR-M1C159-A striker plates, Grease F5AZ-19G209-AA fuel filler door hinge ...fluid Windshield Washer Concentrate Item Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refill of Traction-Lok axles. Ford design rear axles contain a synthetic lubricant that does not require changing unless the axle has been submerged in water...
Maintenance and Specifications Ford part name Ford part Ford or equivalent number specification Engine oil-Diesel Refer to your 7.3L Diesel Supplement engine Hinges, latches, Multi-Purpose XG-4or ESR-M1C159-A striker plates, Grease F5AZ-19G209-AA fuel filler door hinge ...fluid Windshield Washer Concentrate Item Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refill of Traction-Lok axles. Ford design rear axles contain a synthetic lubricant that does not require changing unless the axle has been submerged in water...
Owner's Manual
Page 259
... 87 octane 1-6-5-10-2-7-3-8-4-9 1.3-1.4 mm (0.052-0.056 inch) Coil on the dipstick handle. Check the container to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine information. 259 These dual usage fluids are not interchangeable. However, these dual usage fluids may be used . Use of a transmission fluid that...
... 87 octane 1-6-5-10-2-7-3-8-4-9 1.3-1.4 mm (0.052-0.056 inch) Coil on the dipstick handle. Check the container to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine information. 259 These dual usage fluids are not interchangeable. However, these dual usage fluids may be used . Use of a transmission fluid that...
Owner's Manual
Page 267
... ...211 The Dispute Settlement Board ...206 Utilizing the Mediation/Arbitration Program ...209 D Daytime running lamps (see Speed control) ...89 Customer Assistance ...185 Ford accessories for your vehicle ...217-218 Ford Extended Service Plan ...206 Getting assistance outside the U.S. Index attaching with tether straps ..149 in front seat ...147 in rear seat ...147... ...173, 177 E Emergencies, roadside jump-starting ...197 Emission control system ...241 Engine ...259-260 check engine/service engine soon light ...10 cleaning ...214 coolant ...227 diesel ...7 267
... ...211 The Dispute Settlement Board ...206 Utilizing the Mediation/Arbitration Program ...209 D Daytime running lamps (see Speed control) ...89 Customer Assistance ...185 Ford accessories for your vehicle ...217-218 Ford Extended Service Plan ...206 Getting assistance outside the U.S. Index attaching with tether straps ..149 in front seat ...147 in rear seat ...147... ...173, 177 E Emergencies, roadside jump-starting ...197 Emission control system ...241 Engine ...259-260 check engine/service engine soon light ...10 cleaning ...214 coolant ...227 diesel ...7 267
Owner's Manual
Page 271
... anti-theft system ...113-115 Servicing your vehicle ...219 Snowplowing ...7 Spare tire (see Changing the Tire) ...192 Spark plugs, specifications ...254, 259-260 Special notice diesel-powered vehicles ...7 utility-type vehicles ...7 Specification chart, lubricants ...257, 259 Speed control ...89 Speedometer ...18 Starting your vehicle ...152-154 jump starting ...197 Steering ...159...
... anti-theft system ...113-115 Servicing your vehicle ...219 Snowplowing ...7 Spare tire (see Changing the Tire) ...192 Spark plugs, specifications ...254, 259-260 Special notice diesel-powered vehicles ...7 utility-type vehicles ...7 Specification chart, lubricants ...257, 259 Speed control ...89 Speedometer ...18 Starting your vehicle ...152-154 jump starting ...197 Steering ...159...
Scheduled Maintenance Guide 6th Printing
Page 3
Find Your Way Find Your Way Symbol Key Cars and Minivans Light Trucks, Sport Utilities, and Vans 4x4 Vehicles Diesel Natural Gas Vehicles (NGV) and Propane Towing a trailer or using a camper or car-top carrier Extensive idling and/or low-speed driving for long distances as in heavy commercial use such as delivery, taxi, patrol car or livery Operating in dusty conditions such as unpaved or dusty roads Off-road operation Use of E85 50% of the time or greater (flex fuel vehicles only) 3 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Find Your Way Find Your Way Symbol Key Cars and Minivans Light Trucks, Sport Utilities, and Vans 4x4 Vehicles Diesel Natural Gas Vehicles (NGV) and Propane Towing a trailer or using a camper or car-top carrier Extensive idling and/or low-speed driving for long distances as in heavy commercial use such as delivery, taxi, patrol car or livery Operating in dusty conditions such as unpaved or dusty roads Off-road operation Use of E85 50% of the time or greater (flex fuel vehicles only) 3 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Scheduled Maintenance Guide 6th Printing
Page 8
... and inspections should be charged for wear and proper air pressure engine oil fluid level windshield washer solvent fluid level and drain fuel/water separator (diesel vehicles) 8 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Service information and supporting specifications are generally not covered by warranties so you may...
... and inspections should be charged for wear and proper air pressure engine oil fluid level windshield washer solvent fluid level and drain fuel/water separator (diesel vehicles) 8 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Service information and supporting specifications are generally not covered by warranties so you may...
Scheduled Maintenance Guide 6th Printing
Page 11
... replace filter as required 10,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. Normal Schedule Normal Schedule 5,000 miles Cars, Minivans, Light Trucks..., Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear and rotate Additional services for: Diesel Check air filter minder, replace filter as required 11 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus...
... replace filter as required 10,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. Normal Schedule Normal Schedule 5,000 miles Cars, Minivans, Light Trucks..., Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear and rotate Additional services for: Diesel Check air filter minder, replace filter as required 11 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus...
Scheduled Maintenance Guide 6th Printing
Page 12
...Normal Schedule 15,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/...Vans Inspect and lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 12 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
...Normal Schedule 15,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/...Vans Inspect and lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 12 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Scheduled Maintenance Guide 6th Printing
Page 14
...4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that... maintenance services be performed at the indicated intervals and the maintenance be recorded. 14 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule Normal...Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines...
...4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that... maintenance services be performed at the indicated intervals and the maintenance be recorded. 14 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule Normal...Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines...
Scheduled Maintenance Guide 6th Printing
Page 15
Additional services for optimal tire life. Rotation recommended for : Diesel Check air filter minder, replace filter as required 15 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder and reset the minder after filter replacement Additional services for: Natural Gas...
Additional services for optimal tire life. Rotation recommended for : Diesel Check air filter minder, replace filter as required 15 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder and reset the minder after filter replacement Additional services for: Natural Gas...
Scheduled Maintenance Guide 6th Printing
Page 16
...minder, replace filter as required 45,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, ...for wear. Normal Schedule Normal Schedule 40,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant,...
...minder, replace filter as required 45,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, ...for wear. Normal Schedule Normal Schedule 40,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant,...