Scheduled Maintenance Guide 6th Printing
Page 12
...Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses...cabin air filter, if equipped Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 12 2003...
...Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses...cabin air filter, if equipped Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 12 2003...
Scheduled Maintenance Guide 6th Printing
Page 14
...required PZEV Focus) Replace fuel filter (except Natural Gas)* Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid on all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. 14 2003 Universal Service Guide (usg) Universal... steering linkage (E and F series, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that all other vehicles, if equipped with AX4S, 4F50N, 4R100, 4F27E. Replace climate-controlled seat filters (Navigator, Aviator, and LS if ...
...required PZEV Focus) Replace fuel filter (except Natural Gas)* Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid on all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. 14 2003 Universal Service Guide (usg) Universal... steering linkage (E and F series, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that all other vehicles, if equipped with AX4S, 4F50N, 4R100, 4F27E. Replace climate-controlled seat filters (Navigator, Aviator, and LS if ...
Scheduled Maintenance Guide 6th Printing
Page 16
... miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect... and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped 16 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
... miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect... and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped 16 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Scheduled Maintenance Guide 6th Printing
Page 19
... Replace fuel filter (except Natural Gas)* Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid on all other vehicles, if equipped with AX4S, 4F50N, 4R100, 4F27E. Replace climate-controlled seat filters (Navigator, Aviator...Duty) Inspect and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder and reset the minder after filter replacement Additional services for your dealer for : Natural Gas and ... be recorded. 19 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
... Replace fuel filter (except Natural Gas)* Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid on all other vehicles, if equipped with AX4S, 4F50N, 4R100, 4F27E. Replace climate-controlled seat filters (Navigator, Aviator...Duty) Inspect and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder and reset the minder after filter replacement Additional services for your dealer for : Natural Gas and ... be recorded. 19 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Scheduled Maintenance Guide 6th Printing
Page 21
...if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped Check air filter minder, replace filter as required (Focus PZEV engine) Additional services for: Light Trucks, Sport Utilities... and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Additional services for: Natural Gas Drain coalescent fuel filter bowl and replace filter 21 2003 Universal Service Guide (usg) Universal Service Guide USA...
...if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped Check air filter minder, replace filter as required (Focus PZEV engine) Additional services for: Light Trucks, Sport Utilities... and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Additional services for: Natural Gas Drain coalescent fuel filter bowl and replace filter 21 2003 Universal Service Guide (usg) Universal Service Guide USA...
Scheduled Maintenance Guide 6th Printing
Page 23
...steering linkage (E and F series, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. 23 2003 Universal Service Guide (usg) Universal...if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace engine air filter (not required PZEV Focus) Replace fuel filter (except Natural Gas)* Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid on all other vehicles, if equipped with ...
...steering linkage (E and F series, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. 23 2003 Universal Service Guide (usg) Universal...if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace engine air filter (not required PZEV Focus) Replace fuel filter (except Natural Gas)* Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid on all other vehicles, if equipped with ...
Scheduled Maintenance Guide 6th Printing
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... and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and ...lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 26 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
... and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and ...lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 26 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Scheduled Maintenance Guide 6th Printing
Page 28
... of the vehicle's useful life. Consult your dealer for wear and rotate Replace engine air filter (not required PZEV Focus) Replace fuel filter (except Natural Gas)* Replace cabin air filter, if equipped Replace PCV on all passenger cars and light trucks over 6,000 Gross Vehicle Weight... Air Resources Board has determined that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. 28 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule Normal Schedule 120,000 miles Cars, Minivans, Light...
... of the vehicle's useful life. Consult your dealer for wear and rotate Replace engine air filter (not required PZEV Focus) Replace fuel filter (except Natural Gas)* Replace cabin air filter, if equipped Replace PCV on all passenger cars and light trucks over 6,000 Gross Vehicle Weight... Air Resources Board has determined that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded. 28 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule Normal Schedule 120,000 miles Cars, Minivans, Light...
Scheduled Maintenance Guide 6th Printing
Page 31
... and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and ...lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 31 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
... and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and ...lubricate 4X2 ball joints (except 450/550) Inspect and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 31 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Scheduled Maintenance Guide 6th Printing
Page 33
... oil and replace oil filter Inspect brake pads/shoes/...air filter (except PZEV Focus... climate-controlled seat filters (Navigator, Aviator,...Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that all rear wheel drive (RWD) vehicles (see below) Check air filter minder, replace filter as required (Focus PZEV engine) Replace fuel filter* Replace cabin air filter..., if equipped Change automatic transmission/transaxle fluid and filter...
... oil and replace oil filter Inspect brake pads/shoes/...air filter (except PZEV Focus... climate-controlled seat filters (Navigator, Aviator,...Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that all rear wheel drive (RWD) vehicles (see below) Check air filter minder, replace filter as required (Focus PZEV engine) Replace fuel filter* Replace cabin air filter..., if equipped Change automatic transmission/transaxle fluid and filter...
Scheduled Maintenance Guide 6th Printing
Page 38
...) Every 60,000 miles Change transfer case fluid As required Replace engine air filter As required Replace cabin air filter Off-road operation Every Every Every Every 15,000 miles 30,000 miles 50...automatic transmission fluid Change rear axle lubricant (450 and 550 only) Change transfer case fluid Replace cabin air filter Inspect and lubricate U-joints Inspect and lubricate steering linkage ball joints with zerk fittings Use of... 3 months Change engine oil and replace oil filter Every 60,000 miles Replace spark plugs 38 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
...) Every 60,000 miles Change transfer case fluid As required Replace engine air filter As required Replace cabin air filter Off-road operation Every Every Every Every 15,000 miles 30,000 miles 50...automatic transmission fluid Change rear axle lubricant (450 and 550 only) Change transfer case fluid Replace cabin air filter Inspect and lubricate U-joints Inspect and lubricate steering linkage ball joints with zerk fittings Use of... 3 months Change engine oil and replace oil filter Every 60,000 miles Replace spark plugs 38 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus)
Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
... like Extensive Towing, Long Idle Time, Extended Low Speed Driving, Biodiesel Use, Off Road/Dusty Conditions 1 ¾ Use the Right Filters Ford Motor Company can benefit from this product will not be checked and serviced at the mileage or equivalent hour intervals specified by the...Cetane Booster & Performance Improver, PM-22-A (U.S.) / PM-22-B (Canada) can be added to improve fuel economy, starting performance, and improve cabin heating, the 120 volt engine block heater should be drained monthly (at temperatures below 300 ppm flush & refill engine coolant (refer to your Fuel...
... like Extensive Towing, Long Idle Time, Extended Low Speed Driving, Biodiesel Use, Off Road/Dusty Conditions 1 ¾ Use the Right Filters Ford Motor Company can benefit from this product will not be checked and serviced at the mileage or equivalent hour intervals specified by the...Cetane Booster & Performance Improver, PM-22-A (U.S.) / PM-22-B (Canada) can be added to improve fuel economy, starting performance, and improve cabin heating, the 120 volt engine block heater should be drained monthly (at temperatures below 300 ppm flush & refill engine coolant (refer to your Fuel...
Diesel Supplement 2nd Printing
Page 52
...8226; Inspect and lubricate 4x2 ball joints (except F-450/F-550) • Inspect and lubricate steering idler arms • Replace cabin air filter, if equipped • Inspect half-shaft boots, if equipped 60,000 km (37,500 miles) • Change engine oil and replace oil...tires for wear and measure tread depth • Rotate tires • Inspect engine air filter minder, replace filter as required • Replace engine- and frame-mounted fuel filters 52 General Owner's Information • Replace cabin air filter, if equipped • Inspect half-shaft boots, if equipped 36,000 km (22,...
...8226; Inspect and lubricate 4x2 ball joints (except F-450/F-550) • Inspect and lubricate steering idler arms • Replace cabin air filter, if equipped • Inspect half-shaft boots, if equipped 60,000 km (37,500 miles) • Change engine oil and replace oil...tires for wear and measure tread depth • Rotate tires • Inspect engine air filter minder, replace filter as required • Replace engine- and frame-mounted fuel filters 52 General Owner's Information • Replace cabin air filter, if equipped • Inspect half-shaft boots, if equipped 36,000 km (22,...
Diesel Supplement 2nd Printing
Page 53
... engine cooling system and hoses • Inspect brake system • Inspect exhaust system and heat shields • Change automatic transmission fluid and external filter element • Change manual transmission fluid • Check wheels for end play and noise • Inspect and lubricate 4x2 ball joints (except F-...450/F-550) • Inspect and lubricate steering idler arms • Replace cabin air filter, if equipped • Inspect half-shaft boots, if equipped 84,500 km (52,500 miles) • Change engine oil and replace oil...
... engine cooling system and hoses • Inspect brake system • Inspect exhaust system and heat shields • Change automatic transmission fluid and external filter element • Change manual transmission fluid • Check wheels for end play and noise • Inspect and lubricate 4x2 ball joints (except F-...450/F-550) • Inspect and lubricate steering idler arms • Replace cabin air filter, if equipped • Inspect half-shaft boots, if equipped 84,500 km (52,500 miles) • Change engine oil and replace oil...
Diesel Supplement 2nd Printing
Page 54
...Inspect and lubricate 4x2 ball joints (except F-450/F-550) • Inspect and lubricate steering idler arms • Replace cabin air filter, if equipped • Inspect half-shaft boots, if equipped 133,000 km (82,500 miles) • Change engine oil and replace... Rotate tires • Inspect engine air filter minder, replace filter as required • Replace engine- and frame-mounted fuel filters • Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints 54 General Owner's Information • Replace cabin air filter, if equipped • Inspect half-shaft...
...Inspect and lubricate 4x2 ball joints (except F-450/F-550) • Inspect and lubricate steering idler arms • Replace cabin air filter, if equipped • Inspect half-shaft boots, if equipped 133,000 km (82,500 miles) • Change engine oil and replace... Rotate tires • Inspect engine air filter minder, replace filter as required • Replace engine- and frame-mounted fuel filters • Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints 54 General Owner's Information • Replace cabin air filter, if equipped • Inspect half-shaft...
Diesel Supplement 2nd Printing
Page 55
...exhaust system and heat shields • Check wheels for wear and measure tread depth • Rotate tires • Inspect engine air filter minder, replace filter as required • Inspect accessory drive belt(s) • Change rear wheel drive (RWD) axle fluid - DANA axles using synthetic...) Inspect and lubricate steering idler arms Replace cabin air filter, if equipped Inspect half-shaft boots, if equipped 157,000 km (97,500 miles) • Change engine oil and replace oil filter • Inspect engine air filter minder, replace filter as required • Replace engine- General Owner...
...exhaust system and heat shields • Check wheels for wear and measure tread depth • Rotate tires • Inspect engine air filter minder, replace filter as required • Inspect accessory drive belt(s) • Change rear wheel drive (RWD) axle fluid - DANA axles using synthetic...) Inspect and lubricate steering idler arms Replace cabin air filter, if equipped Inspect half-shaft boots, if equipped 157,000 km (97,500 miles) • Change engine oil and replace oil filter • Inspect engine air filter minder, replace filter as required • Replace engine- General Owner...
Diesel Supplement 2nd Printing
Page 56
...engine cooling system and hoses • Inspect brake system • Inspect exhaust system and heat shields • Change automatic transmission fluid and external filter element • Change manual transmission fluid • Check wheels for end play and noise • Lubricate 4x4 hub needle bearings • ...seal • Inspect and lubricate 4x2 ball joints (except F-450/F-550) • Inspect and lubricate steering idler arms • Replace cabin air filter, if equipped • Inspect half-shaft boots, if equipped 205,000 km (127,500 miles) • Change engine oil and replace oil...
...engine cooling system and hoses • Inspect brake system • Inspect exhaust system and heat shields • Change automatic transmission fluid and external filter element • Change manual transmission fluid • Check wheels for end play and noise • Lubricate 4x4 hub needle bearings • ...seal • Inspect and lubricate 4x2 ball joints (except F-450/F-550) • Inspect and lubricate steering idler arms • Replace cabin air filter, if equipped • Inspect half-shaft boots, if equipped 205,000 km (127,500 miles) • Change engine oil and replace oil...
Diesel Supplement 2nd Printing
Page 57
...play and noise • Inspect and lubricate 4x2 ball joints (except F-450/F-550) • Inspect and lubricate steering idler arms • Replace cabin air filter, if equipped • Inspect half-shaft boots, if equipped 229,000 km (142,500 miles) • Change engine oil and replace oil... filter • Inspect engine air filter minder, replace filter as required 241,000 km (150,000 miles) • Change engine oil and replace oil filter • Inspect tires for wear and measure tread depth • Rotate tires •...
...play and noise • Inspect and lubricate 4x2 ball joints (except F-450/F-550) • Inspect and lubricate steering idler arms • Replace cabin air filter, if equipped • Inspect half-shaft boots, if equipped 229,000 km (142,500 miles) • Change engine oil and replace oil... filter • Inspect engine air filter minder, replace filter as required 241,000 km (150,000 miles) • Change engine oil and replace oil filter • Inspect tires for wear and measure tread depth • Rotate tires •...
Diesel Supplement 2nd Printing
Page 58
... Rear axles and power take off (PTO) units containing synthetic lubricant and light duty trucks equipped with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number F1TZ-19580-B or equivalent. The axle and PTO lubricant should be replaced every 3,000 miles or ... Replace wheel bearing grease seal Inspect and lubricate 4x2 ball joints (except F-450/F-550) Inspect and lubricate steering idler arms Replace cabin air filter, if equipped Inspect half-shaft boots, if equipped Exceptions In addition, there are several exceptions to be checked or changed unless ...
... Rear axles and power take off (PTO) units containing synthetic lubricant and light duty trucks equipped with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number F1TZ-19580-B or equivalent. The axle and PTO lubricant should be replaced every 3,000 miles or ... Replace wheel bearing grease seal Inspect and lubricate 4x2 ball joints (except F-450/F-550) Inspect and lubricate steering idler arms Replace cabin air filter, if equipped Inspect half-shaft boots, if equipped Exceptions In addition, there are several exceptions to be checked or changed unless ...
Diesel Supplement 2nd Printing
Page 59
...as in dusty conditions such as unpaved or dusty roads Every 5,000 miles or 6 months: Change engine oil and replace filter Every 5,000 miles: Check air filter minder (replace air filter as delivery, taxi, patrol or livery Every 5,000 miles, 6 months or 200 hours (whichever comes first): Change ...Replace wheel bearing grease seal. Every 60,000 miles: Change transfer case fluid As required: Replace cabin air filter, if equipped Operating in heavy commercial use such as required or when air filter minder indicates) Every 15,000 miles: Inspect and lubricate 4x2 ball joints and steering idler arms...
...as in dusty conditions such as unpaved or dusty roads Every 5,000 miles or 6 months: Change engine oil and replace filter Every 5,000 miles: Check air filter minder (replace air filter as delivery, taxi, patrol or livery Every 5,000 miles, 6 months or 200 hours (whichever comes first): Change ...Replace wheel bearing grease seal. Every 60,000 miles: Change transfer case fluid As required: Replace cabin air filter, if equipped Operating in heavy commercial use such as required or when air filter minder indicates) Every 15,000 miles: Inspect and lubricate 4x2 ball joints and steering idler arms...