Scheduled Maintenance Guide 3rd Printing
Page 8
... and clean body and door drain holes safety warning lamps (brake, ABS, air bag, safety belt) for operation cooling system fluid level and coolant strength battery connections and clean if necessary clutch fluid level, if equipped 5,000 Miles Adjust clutch by lifting pedal (manual transmission Mustang only) (see Owner Guide) 8
... and clean body and door drain holes safety warning lamps (brake, ABS, air bag, safety belt) for operation cooling system fluid level and coolant strength battery connections and clean if necessary clutch fluid level, if equipped 5,000 Miles Adjust clutch by lifting pedal (manual transmission Mustang only) (see Owner Guide) 8
Scheduled Maintenance Guide 3rd Printing
Page 35
... front lower control arm and steering linkage ball joints with zerk fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level (Patrol Cars) Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Lubricate 4X2 wheel...these conditions, it is not necessary to have some items maintained more demanding "Special Operating Conditions" listed below, you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as in one of the more frequently. Special Operating Conditions Special Operating Conditions Items...
... front lower control arm and steering linkage ball joints with zerk fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level (Patrol Cars) Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Lubricate 4X2 wheel...these conditions, it is not necessary to have some items maintained more demanding "Special Operating Conditions" listed below, you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as in one of the more frequently. Special Operating Conditions Special Operating Conditions Items...
7.3L Diesel Supplement 2nd Printing
Page 18
Carefully clean the mating surfaces. Disconnect the battery ground cable, then all electrical connectors, vacuum tubes and fasteners as necessary for removal. 3. Removal - Loosen the clamp on the air inlet tube, then disconnect ...
Carefully clean the mating surfaces. Disconnect the battery ground cable, then all electrical connectors, vacuum tubes and fasteners as necessary for removal. 3. Removal - Loosen the clamp on the air inlet tube, then disconnect ...
7.3L Diesel Supplement 2nd Printing
Page 20
... specifies. 20 Tighten cap onto fuel filter housing slowly, allowing fuel to the resonator, then tighten the clamp on the air inlet tube. 8. Connect the battery ground cable, then all electrical connectors, vacuum tubes and fasteners as it contacts the housing. 5. Install the engine appearance cover. Install new fuel filter and...
... specifies. 20 Tighten cap onto fuel filter housing slowly, allowing fuel to the resonator, then tighten the clamp on the air inlet tube. 8. Connect the battery ground cable, then all electrical connectors, vacuum tubes and fasteners as it contacts the housing. 5. Install the engine appearance cover. Install new fuel filter and...
7.3L Diesel Supplement 2nd Printing
Page 34
...corrected. • For vehicles with manual transmissions, the clutch pedal must be corroded, this may also indicate a loose or corroded battery connection. If a discharged battery is securely fastened to operate. • Try operating the starter switch several times. Should the switch be fully depressed in order ...by turning the ignition key to OFF and then back to the starter motor. • Check the fuel gauge. Check the battery connections at the battery posts, cable connection to start, see "Jump Starting Your Vehicle" in the electrical system or the fuel system. If the lights...
...corrected. • For vehicles with manual transmissions, the clutch pedal must be corroded, this may also indicate a loose or corroded battery connection. If a discharged battery is securely fastened to operate. • Try operating the starter switch several times. Should the switch be fully depressed in order ...by turning the ignition key to OFF and then back to the starter motor. • Check the fuel gauge. Check the battery connections at the battery posts, cable connection to start, see "Jump Starting Your Vehicle" in the electrical system or the fuel system. If the lights...
7.3L Diesel Supplement 2nd Printing
Page 37
Capacities and specifications LUBRICANT AND MAINTENANCE MATERIALS SPECIFICATIONS Item Ford Part Ford Part Ford Name Number Specification Motorcraft Motor Oil 15W40 XO-15W40-QSD, WSS-M2C171-C, Super Duty, XO-10W30-QSD CH-4/SJ/SH 10W30 Super Duty F4TZ-6731-A (...-E95AE9601-AA ES-E95AE9601-AA ESE-M97B44-A _ Engine Oil Engine Oil Filter (Use this filter Only) Air Filter (F-Series and Excursion) 1 Air Filter (Econoline) (2 Required) Battery (2 Required) Engine Coolant Engine Coolant Additive 1 - Failure to use the authorized Motorcraft air filter listed. FA-1618 BXT-65-750 E2FZ-19549-AA FW-16...
Capacities and specifications LUBRICANT AND MAINTENANCE MATERIALS SPECIFICATIONS Item Ford Part Ford Part Ford Name Number Specification Motorcraft Motor Oil 15W40 XO-15W40-QSD, WSS-M2C171-C, Super Duty, XO-10W30-QSD CH-4/SJ/SH 10W30 Super Duty F4TZ-6731-A (...-E95AE9601-AA ES-E95AE9601-AA ESE-M97B44-A _ Engine Oil Engine Oil Filter (Use this filter Only) Air Filter (F-Series and Excursion) 1 Air Filter (Econoline) (2 Required) Battery (2 Required) Engine Coolant Engine Coolant Additive 1 - Failure to use the authorized Motorcraft air filter listed. FA-1618 BXT-65-750 E2FZ-19549-AA FW-16...
7.3L Diesel Supplement 2nd Printing
Page 38
Windshield washer fluid reservoir 3. Automatic transmission fluid dipstick 6. Air filter restriction gauge 9. Engine oil filler 8. Brake fluid reservoir 11. Engine oil dipstick 4. Air filter assembly 7. Engine coolant recovery reservoir 38 Fuel filter/water separator drain valve release handle 5. Battery 2. Power steering fluid reservoir 10. Service points ECONOLINE ENGINE COMPARTMENT 2 3 4 5 6 7 8 9 10 1 11 1.
Windshield washer fluid reservoir 3. Automatic transmission fluid dipstick 6. Air filter restriction gauge 9. Engine oil filler 8. Brake fluid reservoir 11. Engine oil dipstick 4. Air filter assembly 7. Engine coolant recovery reservoir 38 Fuel filter/water separator drain valve release handle 5. Battery 2. Power steering fluid reservoir 10. Service points ECONOLINE ENGINE COMPARTMENT 2 3 4 5 6 7 8 9 10 1 11 1.
Owner Guide 5th Printing
Page 2
... relays Changing tires Jump starting Wrecker towing 158 158 160 165 174 179 Customer Assistance Reporting safety defects (U.S. Copyright © 2002 Ford Motor Company 2 Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system ...whole or part is not permitted without incurring obligation. only) 181 189 Cleaning Maintenance and Specifications Engine compartment Engine oil Battery Fuel information Air filter(s) Part numbers Refill capacities Lubricant specifications 190 196 198 199 202 210 227 234 234 237 ...
... relays Changing tires Jump starting Wrecker towing 158 158 160 165 174 179 Customer Assistance Reporting safety defects (U.S. Copyright © 2002 Ford Motor Company 2 Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system ...whole or part is not permitted without incurring obligation. only) 181 189 Cleaning Maintenance and Specifications Engine compartment Engine oil Battery Fuel information Air filter(s) Part numbers Refill capacities Lubricant specifications 190 196 198 199 202 210 227 234 234 237 ...
Owner Guide 5th Printing
Page 9
Introduction Vehicle Symbol Glossary Power Windows Front/Rear Child Safety Door Lock/Unlock Panic Alarm Engine Coolant Power Window Lockout Interior Luggage Compartment Release Symbol Engine Oil Engine Coolant Temperature Battery Do Not Open When Hot Avoid Smoking, Flames, or Sparks Explosive Gas Battery Acid Fan Warning Maintain Correct Fluid Level Engine Air Filter Jack MAX MIN Power Steering Fluid Emission System Passenger Compartment Air Filter Check fuel cap Low tire warning 9
Introduction Vehicle Symbol Glossary Power Windows Front/Rear Child Safety Door Lock/Unlock Panic Alarm Engine Coolant Power Window Lockout Interior Luggage Compartment Release Symbol Engine Oil Engine Coolant Temperature Battery Do Not Open When Hot Avoid Smoking, Flames, or Sparks Explosive Gas Battery Acid Fan Warning Maintain Correct Fluid Level Engine Air Filter Jack MAX MIN Power Steering Fluid Emission System Passenger Compartment Air Filter Check fuel cap Low tire warning 9
Owner Guide 5th Printing
Page 11
... the ON position to the START position, the light will also sound to remind you to fasten your safety belt. Charging system: Illuminates when the battery is turned to ON, continues to flash or remains on, have the system serviced immediately. Low fuel: Illuminates when the fuel level in the fuel...
... the ON position to the START position, the light will also sound to remind you to fasten your safety belt. Charging system: Illuminates when the battery is turned to ON, continues to flash or remains on, have the system serviced immediately. Low fuel: Illuminates when the fuel level in the fuel...
Owner Guide 5th Printing
Page 14
... the needle falls below the normal range, stop the vehicle, turn off the engine and check the engine oil level. D 2 P RN D Battery voltage gauge (manual transmission only): Indicates the battery voltage when the ignition is correct, have your dealership or by arrows), have the vehicle's electrical system checked as soon as indicated...
... the needle falls below the normal range, stop the vehicle, turn off the engine and check the engine oil level. D 2 P RN D Battery voltage gauge (manual transmission only): Indicates the battery voltage when the ignition is correct, have your dealership or by arrows), have the vehicle's electrical system checked as soon as indicated...
Owner Guide 5th Printing
Page 61
...a door has become deprogrammed from your vehicle. Power door unlock disable feature - Twist a thin coin between the two halves of the battery will only operate when the ignition is in the OFF position. Snap the two halves back together. Press again or turn the ignition to... around the vehicle and • other vehicles parked next to activate/deactivate this feature. Remove the old battery. 3. activation/deactivation Please see your remote entry transmitter. Insert the new battery. Refer to become ajar, • the ignition is approximately 10 meters (33 feet). Note: Replacement of...
...a door has become deprogrammed from your vehicle. Power door unlock disable feature - Twist a thin coin between the two halves of the battery will only operate when the ignition is in the OFF position. Snap the two halves back together. Press again or turn the ignition to... around the vehicle and • other vehicles parked next to activate/deactivate this feature. Remove the old battery. 3. activation/deactivation Please see your remote entry transmitter. Insert the new battery. Refer to become ajar, • the ignition is approximately 10 meters (33 feet). Note: Replacement of...
Owner Guide 5th Printing
Page 63
The battery saver will shut off the interior lamps 30 minutes after the ignition has been turned to the OFF position, 10 minutes after if the dome ...
The battery saver will shut off the interior lamps 30 minutes after the ignition has been turned to the OFF position, 10 minutes after if the dome ...
Owner Guide 5th Printing
Page 112
... floor. • Allows transmission to the transmission and tires may occur, or the engine may be rocked out by shifting from the battery. When the battery is disconnected or a new battery is maintained by using an adaptive learning strategy. If the shift quality does not improve within a few hundred kilometers (miles) of operation...
... floor. • Allows transmission to the transmission and tires may occur, or the engine may be rocked out by shifting from the battery. When the battery is disconnected or a new battery is maintained by using an adaptive learning strategy. If the shift quality does not improve within a few hundred kilometers (miles) of operation...
Owner Guide 5th Printing
Page 159
...vehicle is disabled and is creating a safety hazard for yourself, Ford Motor Company will flash. Lincoln vehicle customers call 1-800-241-3673; Roadside Emergencies U.S. If you may run down your battery. To obtain reimbursement information, U.S. The hazard flashers will operate ...when the ignition is located on the steering column, just behind the steering wheel. Ford or Mercury vehicles customers call 1-800-521-4140. ...
...vehicle is disabled and is creating a safety hazard for yourself, Ford Motor Company will flash. Lincoln vehicle customers call 1-800-241-3673; Roadside Emergencies U.S. If you may run down your battery. To obtain reimbursement information, U.S. The hazard flashers will operate ...when the ignition is located on the steering column, just behind the steering wheel. Ford or Mercury vehicles customers call 1-800-521-4140. ...
Owner Guide 5th Printing
Page 164
... blower motor Not used Heated seats Ignition switch 4WD/Shift on the fly Left-hand power seats Starter motor Right-hand power seats Trailer tow battery charge Ignition switch Door window motors 4WABS module Not used Not used 164 Roadside Emergencies Fuse/Relay Location 39 40 41 42 43 44 45...
... blower motor Not used Heated seats Ignition switch 4WD/Shift on the fly Left-hand power seats Starter motor Right-hand power seats Trailer tow battery charge Ignition switch Door window motors 4WABS module Not used Not used 164 Roadside Emergencies Fuse/Relay Location 39 40 41 42 43 44 45...
Owner Guide 5th Printing
Page 165
..., a spare tire of tire sealants may be used Front blower motor relay Powertrain (EEC) relay Injector driver module relay (Diesel engine only) 304 - Trailer tow battery charge relay 306 - The spare tire is equipped with wheel trim. Roadside Emergencies Passenger Compartment Fuse Panel Description Not used . Starter relay * Mini Fuses ** Maxi...
..., a spare tire of tire sealants may be used Front blower motor relay Powertrain (EEC) relay Injector driver module relay (Diesel engine only) 304 - Trailer tow battery charge relay 306 - The spare tire is equipped with wheel trim. Roadside Emergencies Passenger Compartment Fuse Panel Description Not used . Starter relay * Mini Fuses ** Maxi...
Owner Guide 5th Printing
Page 174
...shift strategy. The spare tire carrier will fully update transmission operation. 174 2003 F250/350/450/550 (f23) New Owners Guide own2002 (own2002) USA English (fus) JUMP STARTING YOUR VEHICLE The gases around the battery can burn skin, eyes and clothing, if contacted. Do not attempt to push...capability; As a result, the transmission may have push-start your ability, to align the components at your vehicle When the battery is disconnected or a new battery is disturbed through the wheel center. Turn the jack handle clockwise until the tire is considered normal and will not move. ...
...shift strategy. The spare tire carrier will fully update transmission operation. 174 2003 F250/350/450/550 (f23) New Owners Guide own2002 (own2002) USA English (fus) JUMP STARTING YOUR VEHICLE The gases around the battery can burn skin, eyes and clothing, if contacted. Do not attempt to push...capability; As a result, the transmission may have push-start your ability, to align the components at your vehicle When the battery is disconnected or a new battery is disturbed through the wheel center. Turn the jack handle clockwise until the tire is considered normal and will not move. ...
Owner Guide 5th Printing
Page 175
...volt supply to the positive (+) terminal of the positive (+) cable to start your vehicle. 2. Do not disconnect the battery of the engine cooling fan and other end of the assisting battery. 175 2003 F250/350/450/550 (f23) New Owners Guide own2002 (own2002) USA English (fus) - - - + - + ...+ + Connect the positive (+) booster cable to the hood of the discharged battery. Connecting the jumper cables 1. Park the booster...
...volt supply to the positive (+) terminal of the positive (+) cable to start your vehicle. 2. Do not disconnect the battery of the engine cooling fan and other end of the assisting battery. 175 2003 F250/350/450/550 (f23) New Owners Guide own2002 (own2002) USA English (fus) - - - + - + ...+ + Connect the positive (+) booster cable to the hood of the discharged battery. Connecting the jumper cables 1. Park the booster...
Owner Guide 5th Printing
Page 176
... that surround the battery. 5. Connect the negative (-) cable to the negative (-) terminal of the booster vehicle and run the engine at moderately increased speed. 176 2003 F250/350/450/550 (f23) New Owners Guide own2002 (own2002) USA English (fus) - - - + + + + - Do not connect the end of ...the second cable to be jumped. Roadside Emergencies 3. Make the final connection of the negative (-) cable to an exposed metal part of the battery to the ...
... that surround the battery. 5. Connect the negative (-) cable to the negative (-) terminal of the booster vehicle and run the engine at moderately increased speed. 176 2003 F250/350/450/550 (f23) New Owners Guide own2002 (own2002) USA English (fus) - - - + + + + - Do not connect the end of ...the second cable to be jumped. Roadside Emergencies 3. Make the final connection of the negative (-) cable to an exposed metal part of the battery to the ...