Owner's Manual
Page 3
...carefully. Ford may result in loss of control or an accident. Before you drive your vehicle. Snowplowing The Excursion is not available. 3 Be sure to the suitability of the Excursion for snowplowing, in particular regarding correct operation and maintenance of your diesel-powered light...incurring obligation. Your vehicle is necessary to give the moving parts a chance to owners of diesel-powered vehicles Read the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for information regarding the potential for exceeding vehicle weight limits, airbag (...
...carefully. Ford may result in loss of control or an accident. Before you drive your vehicle. Snowplowing The Excursion is not available. 3 Be sure to the suitability of the Excursion for snowplowing, in particular regarding correct operation and maintenance of your diesel-powered light...incurring obligation. Your vehicle is necessary to give the moving parts a chance to owners of diesel-powered vehicles Read the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for information regarding the potential for exceeding vehicle weight limits, airbag (...
Owner's Manual
Page 95
... 1-2 2 3 COMP 4 SHUFFLE 5 6 P O A/C OFF OFF RES ON SET ACCEL OFF COAST MAX A/C Your vehicle is equipped with the safety belt to help Ford better understand real world collisions and further improve the safety of future vehicles. Important supplemental restraint system (SRS) precautions The supplemental restraint system is designed... and care section. AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 40 F H 50 80 60 70 100 120 2 80 1 90 100 DIESEL FUEL ONLY 30 20 40 60 3 VOL - Seating and safety restraints Refer to Cleaning and maintaining the safety belts in the servicing of...
... 1-2 2 3 COMP 4 SHUFFLE 5 6 P O A/C OFF OFF RES ON SET ACCEL OFF COAST MAX A/C Your vehicle is equipped with the safety belt to help Ford better understand real world collisions and further improve the safety of future vehicles. Important supplemental restraint system (SRS) precautions The supplemental restraint system is designed... and care section. AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 40 F H 50 80 60 70 100 120 2 80 1 90 100 DIESEL FUEL ONLY 30 20 40 60 3 VOL - Seating and safety restraints Refer to Cleaning and maintaining the safety belts in the servicing of...
Owner's Manual
Page 129
... duty) 2 268-4 536 kg (5 001-10 000 lbs.) trailer weight requires a weight-distributing or fifth-wheel hitch. Trailer towing table Engine 5.4L 6.8L 6.8L 7.3L (Diesel) 4x2 with automatic transmission Rear axle Maximum GCWR-kg Maximum trailer ratio (lbs.) weight-kg (lbs.) 3.73 5 896 (13 000) 2 812 (6 200) 3.73 7 711 (17...
... duty) 2 268-4 536 kg (5 001-10 000 lbs.) trailer weight requires a weight-distributing or fifth-wheel hitch. Trailer towing table Engine 5.4L 6.8L 6.8L 7.3L (Diesel) 4x2 with automatic transmission Rear axle Maximum GCWR-kg Maximum trailer ratio (lbs.) weight-kg (lbs.) 3.73 5 896 (13 000) 2 812 (6 200) 3.73 7 711 (17...
Owner's Manual
Page 130
... fifth-wheel hitch. Load equalizing hitch When hooking up a trailer using a load equalizing hitch, always use the following procedure: 1. Driving Engine 5.4L 6.8L 6.8L 7.3L (Diesel) 4x4 with automatic transmission Rear axle Maximum GCWR-kg Maximum trailer ratio (lbs.) weight-kg (lbs.) 4.10 6 577 (14 500) 3 265 (7 200) 3.73 7 711 (17...
... fifth-wheel hitch. Load equalizing hitch When hooking up a trailer using a load equalizing hitch, always use the following procedure: 1. Driving Engine 5.4L 6.8L 6.8L 7.3L (Diesel) 4x4 with automatic transmission Rear axle Maximum GCWR-kg Maximum trailer ratio (lbs.) weight-kg (lbs.) 4.10 6 577 (14 500) 3 265 (7 200) 3.73 7 711 (17...
Owner's Manual
Page 142
... Rear Integrated Control Panel (RICP), CD Changer 10A Instrument Cluster, GEM Module, Overdrive Cancel Switch, PATS/PATS Transiever, Idle Validation Switch (Diesel only) 15A Starter Motor Relay, GEM, Radio (w/ Secondary) 5A Radio Start Feed 10A Air Bag Module, Blower Motor Relay Coil - ...5A Instrument Cluster (Charge and Airbag Warning Lamps) 30A PCM Relay Coil, Ignition Coil (Gasoline only), Fuel Heater (Diesel only), Wastegate Solenoid (Diesel only), Injector Driver Module Relay Coil (Diesel only) - Not Used - Interior Lamp Relay - Battery Saver Relay - Rear Defroster - Power Window One Touch ...
... Rear Integrated Control Panel (RICP), CD Changer 10A Instrument Cluster, GEM Module, Overdrive Cancel Switch, PATS/PATS Transiever, Idle Validation Switch (Diesel only) 15A Starter Motor Relay, GEM, Radio (w/ Secondary) 5A Radio Start Feed 10A Air Bag Module, Blower Motor Relay Coil - ...5A Instrument Cluster (Charge and Airbag Warning Lamps) 30A PCM Relay Coil, Ignition Coil (Gasoline only), Fuel Heater (Diesel only), Wastegate Solenoid (Diesel only), Injector Driver Module Relay Coil (Diesel only) - Not Used - Interior Lamp Relay - Battery Saver Relay - Rear Defroster - Power Window One Touch ...
Owner's Manual
Page 144
...* 10A* 15A* 20A* 20A* 10A* 20A* 15A* 20A* 30A* 20A* 15A* 10A* 15A 20A* (Gasoline only) - (Diesel only) 7.5A* 10A* 7.5A* 10A* 20A* (Gasoline only) - (Diesel only) Power Distribution Box Description Rear Wiper Air Bag Quarter Flip Window Motor Trailer Tow Backup Lamps, Trailer Tow Park Lamps... Instrument Panel Auxiliary Power Point Gasoline only-A/C (CASS) Diesel only-Alternator A Field Floor Console Auxiliary Power Point Park Lamps Left Rear Quarter Auxiliary Power Point Head Lamps Cargo Auxiliary Power Point DRL ...
...* 10A* 15A* 20A* 20A* 10A* 20A* 15A* 20A* 30A* 20A* 15A* 10A* 15A 20A* (Gasoline only) - (Diesel only) 7.5A* 10A* 7.5A* 10A* 20A* (Gasoline only) - (Diesel only) Power Distribution Box Description Rear Wiper Air Bag Quarter Flip Window Motor Trailer Tow Backup Lamps, Trailer Tow Park Lamps... Instrument Panel Auxiliary Power Point Gasoline only-A/C (CASS) Diesel only-Alternator A Field Floor Console Auxiliary Power Point Park Lamps Left Rear Quarter Auxiliary Power Point Head Lamps Cargo Auxiliary Power Point DRL ...
Owner's Manual
Page 145
...Location 101 102 103 104 105 106 Fuse Amp Rating 50A** 30A** 40A** 30A** 50A** - (Gasoline only) 30A** (Diesel only) 30A** 30A** 40A** 30A** - 20A** 30A** (Gasoline only) 20A** (Diesel only) - 30A** 50A** - 40A Power Distribution Box Description Ignition Switch (B1 & B3) Power Door Locks Auxiliary Blower ...Electronic Shift On The Fly (Transfer Case Motor) Junction Box Battery Feed Gasoline only-Not Used Diesel only-Injector Driver Module Heated Seats Power Seats Front Blower Motor Trailer Tow Electronic Brake Not Used Fuel Pump PCM Power 107 108 109 ...
...Location 101 102 103 104 105 106 Fuse Amp Rating 50A** 30A** 40A** 30A** 50A** - (Gasoline only) 30A** (Diesel only) 30A** 30A** 40A** 30A** - 20A** 30A** (Gasoline only) 20A** (Diesel only) - 30A** 50A** - 40A Power Distribution Box Description Ignition Switch (B1 & B3) Power Door Locks Auxiliary Blower ...Electronic Shift On The Fly (Transfer Case Motor) Junction Box Battery Feed Gasoline only-Not Used Diesel only-Injector Driver Module Heated Seats Power Seats Front Blower Motor Trailer Tow Electronic Brake Not Used Fuel Pump PCM Power 107 108 109 ...
Owner's Manual
Page 146
... emergencies Fuse/Relay Location 208 209 301 302 Fuse Amp Rating Power Distribution Box Description Wiper HI/LOW Front Washer Horn Relay Gasoline only-A/C (CASS) Diesel only-Injector Driver Module Power Relay Blower Motor EEC Power Not Used Powertrain Control Module Diode A/C Clutch Diode Not Used Power Windows Four Wheel Anti...
... emergencies Fuse/Relay Location 208 209 301 302 Fuse Amp Rating Power Distribution Box Description Wiper HI/LOW Front Washer Horn Relay Gasoline only-A/C (CASS) Diesel only-Injector Driver Module Power Relay Blower Motor EEC Power Not Used Powertrain Control Module Diode A/C Clutch Diode Not Used Power Windows Four Wheel Anti...
Owner's Manual
Page 160
... distribution box 7. Engine coolant reservoir 10. Windshield washer fluid reservoir ENGINE OIL Checking the engine oil Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for checking the engine oil. 160 Engine oil dipstick 5. Air filter assembly 9. Brake fluid reservoir 6. Battery 2. Transmission fluid dipstick 4. ... COMPONENTS IN THE ENGINE COMPARTMENT 5.4L V8/6.8L V10 GASOLINE ENGINES Refer to the scheduled maintenance guide for the appropriate intervals for diesel engine component locations. 1 2 3 4 5 6 7 10 9 8 1.
... distribution box 7. Engine coolant reservoir 10. Windshield washer fluid reservoir ENGINE OIL Checking the engine oil Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for checking the engine oil. 160 Engine oil dipstick 5. Air filter assembly 9. Brake fluid reservoir 6. Battery 2. Transmission fluid dipstick 4. ... COMPONENTS IN THE ENGINE COMPARTMENT 5.4L V8/6.8L V10 GASOLINE ENGINES Refer to the scheduled maintenance guide for the appropriate intervals for diesel engine component locations. 1 2 3 4 5 6 7 10 9 8 1.
Owner's Manual
Page 164
... may cause the brakes to prevent dirt or water from a clean un-opened container until the level reaches MAX. Checking and adding brake fluid-diesel engine Check and refill the Hydromax brake fluid reservoir using the following procedure. Clean the reservoir caps before removal to fail. 164 Use only a...fail. If brake fluid contacts the eyes, flush eyes with running water for the service interval. 1. This may cause the brakes to meet Ford specifications. If you use a brake fluid that is toxic. Visually inspect the fluid level. 3. Seek medical attention immediately.
... may cause the brakes to prevent dirt or water from a clean un-opened container until the level reaches MAX. Checking and adding brake fluid-diesel engine Check and refill the Hydromax brake fluid reservoir using the following procedure. Clean the reservoir caps before removal to fail. 164 Use only a...fail. If brake fluid contacts the eyes, flush eyes with running water for the service interval. 1. This may cause the brakes to meet Ford specifications. If you use a brake fluid that is toxic. Visually inspect the fluid level. 3. Seek medical attention immediately.
Owner's Manual
Page 204
REFILL CAPACITIES Ford Part Name Front axle Motorcraft SAE 75W-90 Premium 4x4 Front ... FG-986B FL-820-S EV-233 BXT-65-750 AWSF-22E *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for spark plug gap information. Premium Engine Gasoline engines Coolant Fluid 3 Application 4X4 vehicles Capacity 1.8L (3.8... pints) All 3.3L (6.9 pints) 2 All Fill to Vehicle Emissions Control Information (VECI) decal for Motorcraft diesel engine service part numbers. **Refer to line on reservoir 25L (26.4 quarts) 6.8L V10 engine 27.0L (28.5 quarts) 5.4L...
REFILL CAPACITIES Ford Part Name Front axle Motorcraft SAE 75W-90 Premium 4x4 Front ... FG-986B FL-820-S EV-233 BXT-65-750 AWSF-22E *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for spark plug gap information. Premium Engine Gasoline engines Coolant Fluid 3 Application 4X4 vehicles Capacity 1.8L (3.8... pints) All 3.3L (6.9 pints) 2 All Fill to Vehicle Emissions Control Information (VECI) decal for Motorcraft diesel engine service part numbers. **Refer to line on reservoir 25L (26.4 quarts) 6.8L V10 engine 27.0L (28.5 quarts) 5.4L...
Owner's Manual
Page 205
... Fuel tank Power steering fluid Transfer case fluid (if equipped) Transmission fluid 5 Ford Part Application Name Refer to your 7.3L Diesel Supplement Capacity Motorcraft SAE All 5.7L 5W-30 Super (6.0 quarts) Premium Motor Oil Refer to your 7.3L Diesel Supplement N/A Motorcraft MERCON ATF Motorcraft MERCON ATF Motorcraft MERCON ATF All All 4x4 vehicles...
... Fuel tank Power steering fluid Transfer case fluid (if equipped) Transmission fluid 5 Ford Part Application Name Refer to your 7.3L Diesel Supplement Capacity Motorcraft SAE All 5.7L 5W-30 Super (6.0 quarts) Premium Motor Oil Refer to your 7.3L Diesel Supplement N/A Motorcraft MERCON ATF Motorcraft MERCON ATF Motorcraft MERCON ATF All All 4x4 vehicles...
Owner's Manual
Page 207
... High Performance Synthetic Rear Axle Lubricant Brake fluid High Performance DOT 3 Motor Vehicle Brake Fluid Ford Premium Engine coolant-Gasoline Engine Coolant engines Item Engine coolant-Diesel engine Engine oil-Gasoline engines Ford part number XY-75W90-TQL Ford specification WSP-M2C201-A F1TZ-19580-B WSL-M2C192-A C6AZ-19542-AB ESA-M6C25-A and DOT 3 E2FZ...
... High Performance Synthetic Rear Axle Lubricant Brake fluid High Performance DOT 3 Motor Vehicle Brake Fluid Ford Premium Engine coolant-Gasoline Engine Coolant engines Item Engine coolant-Diesel engine Engine oil-Gasoline engines Ford part number XY-75W90-TQL Ford specification WSP-M2C201-A F1TZ-19580-B WSL-M2C192-A C6AZ-19542-AB ESA-M6C25-A and DOT 3 E2FZ...
Owner's Manual
Page 209
MERCON and MERCON V type fluids are not to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine information. ENGINE DATA Engine* Cubic inches Required fuel Firing order Spark plug gap Ignition system Compression ratio ... than the recommended fluid may be used in ) 5 757 (226.7) 2 031 (80.0) 2 043 (80.4) 3 480 (137.0) 1 738 (68.4)/ 1 729 (68.1) 209 VEHICLE DIMENSIONS EXCURSION Dimension (1) Overall length (2) Overall width (3) Overall height (4) Wheelbase (5) Track (Front / Rear) 5 2 1 3 1 1 4x2 mm (in) 757 (226.7) 031 (80.0) 967 (77...
MERCON and MERCON V type fluids are not to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine information. ENGINE DATA Engine* Cubic inches Required fuel Firing order Spark plug gap Ignition system Compression ratio ... than the recommended fluid may be used in ) 5 757 (226.7) 2 031 (80.0) 2 043 (80.4) 3 480 (137.0) 1 738 (68.4)/ 1 729 (68.1) 209 VEHICLE DIMENSIONS EXCURSION Dimension (1) Overall length (2) Overall width (3) Overall height (4) Wheelbase (5) Track (Front / Rear) 5 2 1 3 1 1 4x2 mm (in) 757 (226.7) 031 (80.0) 967 (77...
Owner's Manual
Page 226
...Utilizing the Mediation/ Arbitration Program ...218 D Daytime running lamps (see Speed control) ...45 Customer Assistance ...136 Ford accessories for your vehicle ...219 Ford Extended Service Plan ...212 Getting assistance outside the U.S. Index exterior ...201 exterior lamps ...202 instrument cluster lens ... ...151 Emission control system ...192 Engine ...209 check engine/service engine soon light ...8-9 cleaning ...201 coolant ...165 diesel ...3 fail-safe coolant ...170 idle speed control ...175 lubrication specifications ...207, 209 refill capacities ...204 service points ...160 starting after ...
...Utilizing the Mediation/ Arbitration Program ...218 D Daytime running lamps (see Speed control) ...45 Customer Assistance ...136 Ford accessories for your vehicle ...219 Ford Extended Service Plan ...212 Getting assistance outside the U.S. Index exterior ...201 exterior lamps ...202 instrument cluster lens ... ...151 Emission control system ...192 Engine ...209 check engine/service engine soon light ...8-9 cleaning ...201 coolant ...165 diesel ...3 fail-safe coolant ...170 idle speed control ...175 lubrication specifications ...207, 209 refill capacities ...204 service points ...160 starting after ...
Owner's Manual
Page 230
... child safety seats ...101 cleaning ...203 SecuriLock passive anti-theft system ...70-72 Servicing your vehicle ...158 Snowplowing ...3 Spark plugs, specifications ...204, 209 Special notice ...3 diesel-powered vehicles ...3 utility-type vehicles ...3 Specification chart, lubricants ...207, 209 Speed control ...45 Speedometer ...15 Starting your vehicle ...108, 110 jump starting ...151 Steering wheel...
... child safety seats ...101 cleaning ...203 SecuriLock passive anti-theft system ...70-72 Servicing your vehicle ...158 Snowplowing ...3 Spark plugs, specifications ...204, 209 Special notice ...3 diesel-powered vehicles ...3 utility-type vehicles ...3 Specification chart, lubricants ...207, 209 Speed control ...45 Speedometer ...15 Starting your vehicle ...108, 110 jump starting ...151 Steering wheel...
Owner's Manual
Page 231
... is of driver's door. Use Motorcraft SAE 5W-30 Super Premium Motor Oil, Ford specification WSS-M2C153-H. Refer to your scheduled maintenance guide to your 7.3L Diesel Supplement. These dual usage fluids are not interchangeable. Filling station information Item Required fuel... Fuel tank capacity Engine oil-gasoline engines (includes filter change) Engine oil -diesel engine Tire size and pressure Hood release Coolant capacity (gasoline engines) Coolant capacity (diesel engine) Power steering fluid capacity Automatic transmission fluid capacity (4x2 vehicles)1 Automatic transmission ...
... is of driver's door. Use Motorcraft SAE 5W-30 Super Premium Motor Oil, Ford specification WSS-M2C153-H. Refer to your scheduled maintenance guide to your 7.3L Diesel Supplement. These dual usage fluids are not interchangeable. Filling station information Item Required fuel... Fuel tank capacity Engine oil-gasoline engines (includes filter change) Engine oil -diesel engine Tire size and pressure Hood release Coolant capacity (gasoline engines) Coolant capacity (diesel engine) Power steering fluid capacity Automatic transmission fluid capacity (4x2 vehicles)1 Automatic transmission ...
Scheduled Maintenance Guide 3rd Printing
Page 3
Find Your Way Find Your Way Symbol Key Cars and Minivans Light Trucks, Sport Utilities, and Vans 4x4 Vehicles Diesel Natural Gas Vehicles (NGV) and Propane Towing a trailer or using a camper or car-top carrier Extensive idling and/or low-speed driving for long distances as in heavy commercial use such as delivery, taxi, patrol car or livery Operating in dusty conditions such as unpaved or dusty roads Off-road operation 3
Find Your Way Find Your Way Symbol Key Cars and Minivans Light Trucks, Sport Utilities, and Vans 4x4 Vehicles Diesel Natural Gas Vehicles (NGV) and Propane Towing a trailer or using a camper or car-top carrier Extensive idling and/or low-speed driving for long distances as in heavy commercial use such as delivery, taxi, patrol car or livery Operating in dusty conditions such as unpaved or dusty roads Off-road operation 3
Scheduled Maintenance Guide 3rd Printing
Page 7
... interior and exterior lights tires for wear and proper air pressure engine oil fluid level windshield washer solvent fluid level and drain fuel/water separator (diesel vehicles) 7 Owner Checks and Services Owner Checks and Services Refer to Mileage Intervals for Additional Checks and Services Certain basic maintenance checks and inspections should...
... interior and exterior lights tires for wear and proper air pressure engine oil fluid level windshield washer solvent fluid level and drain fuel/water separator (diesel vehicles) 7 Owner Checks and Services Owner Checks and Services Refer to Mileage Intervals for Additional Checks and Services Certain basic maintenance checks and inspections should...
Scheduled Maintenance Guide 3rd Printing
Page 11
Normal Schedule Normal Schedule 15,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake ... Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 11
Normal Schedule Normal Schedule 15,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake ... Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 11