Owner's Manual
Page 231
...is not used . Turn the filler cap clockwise 1/8 of a turn until it stops. The customer warranty may be void for changing the fuel filter. The fuel system may result in possible personal injury. Carefully turn the filler cap counterclockwise 1/8 of a turn on after you hear a hissing sound,.... Pull to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is venting vapor or if you start the engine, the fuel filler cap may damage the fuel system or cause the fuel cap to the fuel system if an authorized Motorcraft fuel filter is designed for your...
...is not used . Turn the filler cap clockwise 1/8 of a turn until it stops. The customer warranty may be void for changing the fuel filter. The fuel system may result in possible personal injury. Carefully turn the filler cap counterclockwise 1/8 of a turn on after you hear a hissing sound,.... Pull to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is venting vapor or if you start the engine, the fuel filler cap may damage the fuel system or cause the fuel cap to the fuel system if an authorized Motorcraft fuel filter is designed for your...
Owner's Manual
Page 249
Capacities and specifications MOTORCRAFT PART NUMBERS Component* Air filter element Fuel filter Oil filter PCV valve Battery (Standard) Battery (Optional) Spark plugs-platinum** 5.4L V8 engine FA-1634 FG-986B FL-820-S EV-233 BXT-65-650 BXT-65-... for Motorcraft diesel engine service part numbers. **Refer to Vehicle Emissions Control Information (VECI) decal for spark plug gap information. REFILL CAPACITIES Fluid Front axle Ford Part Name Motorcraft SAE 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant Motorcraft SAE 80W-90 Premium Rear...
Capacities and specifications MOTORCRAFT PART NUMBERS Component* Air filter element Fuel filter Oil filter PCV valve Battery (Standard) Battery (Optional) Spark plugs-platinum** 5.4L V8 engine FA-1634 FG-986B FL-820-S EV-233 BXT-65-650 BXT-65-... for Motorcraft diesel engine service part numbers. **Refer to Vehicle Emissions Control Information (VECI) decal for spark plug gap information. REFILL CAPACITIES Fluid Front axle Ford Part Name Motorcraft SAE 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant Motorcraft SAE 80W-90 Premium Rear...
Scheduled Maintenance Guide 5th Printing
Page 11
...Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake .../F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except invehicles with yellow coolant) 11
...Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake .../F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except invehicles with yellow coolant) 11
Scheduled Maintenance Guide 5th Printing
Page 13
... and heat shields Inspect steering linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all vehicles equipped with dipstick. Replace climate-controlled...
... and heat shields Inspect steering linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all vehicles equipped with dipstick. Replace climate-controlled...
Scheduled Maintenance Guide 5th Printing
Page 14
Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as required 14 Rotation recommended for wear. Additional services for: Diesel Check air filter minder, replace filter as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for: Natural Gas...
Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as required 14 Rotation recommended for wear. Additional services for: Diesel Check air filter minder, replace filter as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for: Natural Gas...
Scheduled Maintenance Guide 5th Printing
Page 16
... 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 50,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil...
... 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 50,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil...
Scheduled Maintenance Guide 5th Printing
Page 18
... (E and F Series, Expedition, Navigator, Excursion) Additional services for your dealer for : Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) * If vehicle...transmission fluid level on all vehicles equipped with AX4S, 4F50N, 4R70W,4R100, 4F27E. Normal Schedule Normal Schedule Replace fuel filter* Replace cabin air filter, if equipped Replace accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all other vehicles...
... (E and F Series, Expedition, Navigator, Excursion) Additional services for your dealer for : Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) * If vehicle...transmission fluid level on all vehicles equipped with AX4S, 4F50N, 4R70W,4R100, 4F27E. Normal Schedule Normal Schedule Replace fuel filter* Replace cabin air filter, if equipped Replace accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all other vehicles...
Scheduled Maintenance Guide 5th Printing
Page 19
... Normal Schedule Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 65,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for optimal tire life. Rotation recommended for wear...
... Normal Schedule Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 65,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for optimal tire life. Rotation recommended for wear...
Scheduled Maintenance Guide 5th Printing
Page 22
... Inspect steering linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all recommended maintenance services be performed at the...
... Inspect steering linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all recommended maintenance services be performed at the...
Scheduled Maintenance Guide 5th Printing
Page 23
... and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for...: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 95,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, ...
... and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for...: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 95,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, ...
Scheduled Maintenance Guide 5th Printing
Page 25
... Schedule 105,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect engine cooling...Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 25
... Schedule 105,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect engine cooling...Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 25
Scheduled Maintenance Guide 5th Printing
Page 27
... and ball joints Inspect tires for your particular requirements. Consult your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Replace accessory drive belt(s) (Villager and Escort) Replace PCV valve on all light trucks over 6,000...vehicle's useful life. Replace camshaft belt on all 2.0L, 4 cylinder engines (Escort, Cougar, Focus, and ZX2) Replace climate-controlled seat filters (Navigator, if equipped) Change manual transmission fluid (Lincoln LS only) * If vehicle is registered in California, the California Air Resources Board...
... and ball joints Inspect tires for your particular requirements. Consult your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Replace accessory drive belt(s) (Villager and Escort) Replace PCV valve on all light trucks over 6,000...vehicle's useful life. Replace camshaft belt on all 2.0L, 4 cylinder engines (Escort, Cougar, Focus, and ZX2) Replace climate-controlled seat filters (Navigator, if equipped) Change manual transmission fluid (Lincoln LS only) * If vehicle is registered in California, the California Air Resources Board...
Scheduled Maintenance Guide 5th Printing
Page 28
... and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for...: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 125,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane,...
... and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for...: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 125,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane,...
Scheduled Maintenance Guide 5th Printing
Page 30
...hoses Inspect steering linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change yellow or green engine coolant, if equipped Additional services for: Light Trucks, Sport Utilities, and Vans.../F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 140,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change ...
...hoses Inspect steering linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change yellow or green engine coolant, if equipped Additional services for: Light Trucks, Sport Utilities, and Vans.../F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 140,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change ...
Scheduled Maintenance Guide 5th Printing
Page 32
..., and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Change orange engine coolant, if equipped Change automatic transmission/transaxle fluid and filter Change rear axle lubricant on all rear wheel drive (RWD) vehicles (See page 34) Replace accessory...
..., and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Change orange engine coolant, if equipped Change automatic transmission/transaxle fluid and filter Change rear axle lubricant on all rear wheel drive (RWD) vehicles (See page 34) Replace accessory...
Scheduled Maintenance Guide 5th Printing
Page 33
... date Every 15 years - They are several exceptions to the Normal Schedule. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for: Natural Gas and Propane...
... date Every 15 years - They are several exceptions to the Normal Schedule. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for: Natural Gas and Propane...
Scheduled Maintenance Guide 5th Printing
Page 35
... you will need to perform the additional maintenance. Special Operating Conditions Special Operating Conditions Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as delivery, taxi, patrol car or livery Every 3,000 miles or 3 months Change...zerk fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level (Patrol Cars) Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings Every 60,000 ...
... you will need to perform the additional maintenance. Special Operating Conditions Special Operating Conditions Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as delivery, taxi, patrol car or livery Every 3,000 miles or 3 months Change...zerk fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level (Patrol Cars) Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings Every 60,000 ...
Scheduled Maintenance Guide 5th Printing
Page 36
... axle lubricant (F-450 and F-550 only) Every 60,000 miles Change transfer case fluid As required Replace cabin air filter As required Inspect and lubricate U-joints Change engine oil and replace oil filter Replace fuel filter Change automatic transmission fluid Change rear axle lubricant (F-450 and F-550 only) Change transfer case fluid Replace engine...
... axle lubricant (F-450 and F-550 only) Every 60,000 miles Change transfer case fluid As required Replace cabin air filter As required Inspect and lubricate U-joints Change engine oil and replace oil filter Replace fuel filter Change automatic transmission fluid Change rear axle lubricant (F-450 and F-550 only) Change transfer case fluid Replace engine...
Warranty Guide 4th Printing
Page 23
COVERAGE FOR 2001-MODEL VEHICLES (GVWR OF 14,000 LBS. Left Exhaust Manifold - Right Exhaust Manifold Gasket Exhaust Manifold to 7 Years/70,000 Miles, whichever first occurs) 2.3L X ...Fuel Filter Kit Fuel Injector Fuel Injector Fuel Supply Manifold Fuel Injector System Wiring X(15, 16) X(18) X(11) X(21) X(12) X(22) X X(10) X X(23) X(24) X X X(13) X(11) X X X(8) X X(19) X(10) X X(15) Fuel Pressure Regulator Fuel Return & Brake Tube Assembly Fuel Tank Fuel Tank Filler Pipe Fuel Tank Fuel Flange Assembly Fuel Tank Heat Shield Fuel Tank Pressure Sensor Fuel Tank Sender & Pump Assembly Fuel...
COVERAGE FOR 2001-MODEL VEHICLES (GVWR OF 14,000 LBS. Left Exhaust Manifold - Right Exhaust Manifold Gasket Exhaust Manifold to 7 Years/70,000 Miles, whichever first occurs) 2.3L X ...Fuel Filter Kit Fuel Injector Fuel Injector Fuel Supply Manifold Fuel Injector System Wiring X(15, 16) X(18) X(11) X(21) X(12) X(22) X X(10) X X(23) X(24) X X X(13) X(11) X X X(8) X X(19) X(10) X X(15) Fuel Pressure Regulator Fuel Return & Brake Tube Assembly Fuel Tank Fuel Tank Filler Pipe Fuel Tank Fuel Flange Assembly Fuel Tank Heat Shield Fuel Tank Pressure Sensor Fuel Tank Sender & Pump Assembly Fuel...
7.3L Diesel Supplement 2nd Printing
Page 4
... chambers in the event of : • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a unit injector for more information. The filter should be altered and you may notice a change intervals can negatively ...oil pressure required to the "Service Guide" for each cylinder The combination fuel filter/water separator removes both water and impurities from the fuel tank by the fuel pump PCM relay. The fuel injectors are controlled through the powertrain control module (PCM). Diesel information ...
... chambers in the event of : • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a unit injector for more information. The filter should be altered and you may notice a change intervals can negatively ...oil pressure required to the "Service Guide" for each cylinder The combination fuel filter/water separator removes both water and impurities from the fuel tank by the fuel pump PCM relay. The fuel injectors are controlled through the powertrain control module (PCM). Diesel information ...