Owner's Manual
Page 201
... genuine Ford or Motorcraft fuel filler cap is you do not recommend taking fuel economy measurements during the first 1 600 km (1 000 miles) of driving (engine break-in possible personal injury. You must replace the fuel filler cap, replace it . The fuel system may be void for your dealer or a qualified service technician. Fuel Filter For fuel filter replacement...
... genuine Ford or Motorcraft fuel filler cap is you do not recommend taking fuel economy measurements during the first 1 600 km (1 000 miles) of driving (engine break-in possible personal injury. You must replace the fuel filler cap, replace it . The fuel system may be void for your dealer or a qualified service technician. Fuel Filter For fuel filter replacement...
Owner's Manual
Page 218
Capacities and specifications MOTORCRAFT PART NUMBERS Component* Air filter element Fuel filter Oil filter PCV valve Battery Spark plugs-platinum** 5.4L V8 engine FA-1634 FG-986B FL-820-S EV-233 BXT-65-750 AWSF-22W 6.8L V10 engine ... AWSF-22W *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for spark plug gap information. REFILL CAPACITIES Fluid Front axle Ford Part Name Motorcraft SAE 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant High Performance DOT 3 Motor Vehicle Brake...
Capacities and specifications MOTORCRAFT PART NUMBERS Component* Air filter element Fuel filter Oil filter PCV valve Battery Spark plugs-platinum** 5.4L V8 engine FA-1634 FG-986B FL-820-S EV-233 BXT-65-750 AWSF-22W 6.8L V10 engine ... AWSF-22W *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for spark plug gap information. REFILL CAPACITIES Fluid Front axle Ford Part Name Motorcraft SAE 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant High Performance DOT 3 Motor Vehicle Brake...
Scheduled Maintenance Guide 5th Printing
Page 11
..., Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking... (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except invehicles with yellow coolant) 11
..., Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking... (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except invehicles with yellow coolant) 11
Scheduled Maintenance Guide 5th Printing
Page 13
...linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all other...Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that all vehicles equipped with dipstick. We, however,...
...linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all other...Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that all vehicles equipped with dipstick. We, however,...
Scheduled Maintenance Guide 5th Printing
Page 14
... coolant) Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 35,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. Rotation recommended for optimal tire life. Normal...
... coolant) Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 35,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. Rotation recommended for optimal tire life. Normal...
Scheduled Maintenance Guide 5th Printing
Page 16
... Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 50,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil...
... Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 50,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil...
Scheduled Maintenance Guide 5th Printing
Page 18
... fluid Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for your dealer for : Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles ...services be performed at the indicated intervals and the maintenance be recorded. 18 Normal Schedule Normal Schedule Replace fuel filter* Replace cabin air filter, if equipped Replace accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all ...
... fluid Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for your dealer for : Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles ...services be performed at the indicated intervals and the maintenance be recorded. 18 Normal Schedule Normal Schedule Replace fuel filter* Replace cabin air filter, if equipped Replace accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all ...
Scheduled Maintenance Guide 5th Printing
Page 19
...Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. Normal Schedule Normal Schedule Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 65,000 miles Cars, Minivans, Light Trucks, Sport Utilities..., Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. ...
...Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. Normal Schedule Normal Schedule Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 65,000 miles Cars, Minivans, Light Trucks, Sport Utilities..., Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. ...
Scheduled Maintenance Guide 5th Printing
Page 22
... if equipped with AX4S, 4F50N, 4R70W,4R100, 4F27E. Consult your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all recommended maintenance ... liability prior to the completion of the vehicle's useful life. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required 90,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel...
... if equipped with AX4S, 4F50N, 4R70W,4R100, 4F27E. Consult your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all recommended maintenance ... liability prior to the completion of the vehicle's useful life. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required 90,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel...
Scheduled Maintenance Guide 5th Printing
Page 23
... F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant...) Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 95,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane,...
... F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant...) Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 95,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane,...
Scheduled Maintenance Guide 5th Printing
Page 25
...000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect ...Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 25
...000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect ...Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 25
Scheduled Maintenance Guide 5th Printing
Page 27
...life. Inspect automatic transmission fluid level on all 2.0L, 4 cylinder engines (Escort, Cougar, Focus, and ZX2) Replace climate-controlled seat filters (Navigator, if equipped) Change manual transmission fluid (Lincoln LS only) * If vehicle is registered in California, the California Air Resources Board ..., and if equipped driveshaft and ball joints Inspect tires for your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Replace accessory drive belt(s) (Villager and Escort) Replace PCV valve on all light trucks over 6,000...
...life. Inspect automatic transmission fluid level on all 2.0L, 4 cylinder engines (Escort, Cougar, Focus, and ZX2) Replace climate-controlled seat filters (Navigator, if equipped) Change manual transmission fluid (Lincoln LS only) * If vehicle is registered in California, the California Air Resources Board ..., and if equipped driveshaft and ball joints Inspect tires for your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Replace accessory drive belt(s) (Villager and Escort) Replace PCV valve on all light trucks over 6,000...
Scheduled Maintenance Guide 5th Printing
Page 28
... engine (2.0L Escape) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant)... Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 125,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane,...
... engine (2.0L Escape) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant)... Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 125,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane,...
Scheduled Maintenance Guide 5th Printing
Page 30
... Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 140,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil...
... Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 140,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil...
Scheduled Maintenance Guide 5th Printing
Page 32
...joints Inspect tires for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Change orange engine coolant, if equipped Change automatic transmission/transaxle fluid and filter Change rear axle lubricant on all rear wheel drive (RWD...filters (Navigator, if equipped) Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Replace 4X2 wheel bearings and grease seals, lubricate and adjust bearings Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion...
...joints Inspect tires for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Change orange engine coolant, if equipped Change automatic transmission/transaxle fluid and filter Change rear axle lubricant on all rear wheel drive (RWD...filters (Navigator, if equipped) Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Replace 4X2 wheel bearings and grease seals, lubricate and adjust bearings Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion...
Scheduled Maintenance Guide 5th Printing
Page 33
... Change automatic transmission fluid 33 Replace NGV fuel tanks from the date of tank manufacture Every 5 years - Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the ...owner guide supplement (except in vehicles with yellow coolant) Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter ...
... Change automatic transmission fluid 33 Replace NGV fuel tanks from the date of tank manufacture Every 5 years - Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the ...owner guide supplement (except in vehicles with yellow coolant) Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter ...
Scheduled Maintenance Guide 5th Printing
Page 35
... necessary to have some items maintained more frequently. Special Operating Conditions Special Operating Conditions Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as delivery, taxi, patrol car or livery Every 3,000 miles or 3 months ...zerk fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level (Patrol Cars) Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings Every 60,000 miles...
... necessary to have some items maintained more frequently. Special Operating Conditions Special Operating Conditions Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as delivery, taxi, patrol car or livery Every 3,000 miles or 3 months ...zerk fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level (Patrol Cars) Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings Every 60,000 miles...
Scheduled Maintenance Guide 5th Printing
Page 36
... axle lubricant (F-450 and F-550 only) Every 60,000 miles Change transfer case fluid As required Replace cabin air filter As required Inspect and lubricate U-joints Change engine oil and replace oil filter Replace fuel filter Change automatic transmission fluid Change rear axle lubricant (F-450 and F-550 only) Change transfer case fluid Replace engine...
... axle lubricant (F-450 and F-550 only) Every 60,000 miles Change transfer case fluid As required Replace cabin air filter As required Inspect and lubricate U-joints Change engine oil and replace oil filter Replace fuel filter Change automatic transmission fluid Change rear axle lubricant (F-450 and F-550 only) Change transfer case fluid Replace engine...
Warranty Guide 4th Printing
Page 23
... Pipe Gasket Fuel Filter Kit Fuel Injector Fuel Injector Fuel Supply Manifold Fuel Injector System Wiring X(15, 16) X(18) X(11) X(21) X(12) X(22) X X(10) X X(23) X(24) X X X(13) X(11) X X X(8) X X(19) X(10) X X(15) Fuel Pressure Regulator Fuel Return & Brake Tube Assembly Fuel Tank Fuel Tank Filler Pipe Fuel Tank Fuel Flange Assembly Fuel Tank Heat Shield Fuel Tank Pressure Sensor Fuel Tank Sender & Pump Assembly Fuel Valve Solenoid...
... Pipe Gasket Fuel Filter Kit Fuel Injector Fuel Injector Fuel Supply Manifold Fuel Injector System Wiring X(15, 16) X(18) X(11) X(21) X(12) X(22) X X(10) X X(23) X(24) X X X(13) X(11) X X X(8) X X(19) X(10) X X(15) Fuel Pressure Regulator Fuel Return & Brake Tube Assembly Fuel Tank Fuel Tank Filler Pipe Fuel Tank Fuel Flange Assembly Fuel Tank Heat Shield Fuel Tank Pressure Sensor Fuel Tank Sender & Pump Assembly Fuel Valve Solenoid...
7.3L Diesel Supplement 2nd Printing
Page 4
... INFORMATION The diesel engine fuel system consists of: • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a unit injector for each cylinder The combination fuel filter/water separator removes both water and impurities from the fuel tank by the fuel pump PCM relay. The filter should be altered and...
... INFORMATION The diesel engine fuel system consists of: • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a unit injector for each cylinder The combination fuel filter/water separator removes both water and impurities from the fuel tank by the fuel pump PCM relay. The filter should be altered and...