Owner's Manual
Page 3
... operation and maintenance of diesel-powered vehicles Read the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for information regarding the potential for breaking-in the Driving chapter as well as to owners of your vehicle. Ford makes no particular guidelines for...frequently. Before you along with your vehicle, please read Driving off road in your diesel-powered light truck. During the first 1 600 km (1 000 miles) of printing. Snowplowing The Excursion is provided to operate this vehicle correctly may change the contents without notice and ...
... operation and maintenance of diesel-powered vehicles Read the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for information regarding the potential for breaking-in the Driving chapter as well as to owners of your vehicle. Ford makes no particular guidelines for...frequently. Before you along with your vehicle, please read Driving off road in your diesel-powered light truck. During the first 1 600 km (1 000 miles) of printing. Snowplowing The Excursion is provided to operate this vehicle correctly may change the contents without notice and ...
Owner's Manual
Page 107
... LOW SIDE 1-2 2 3 COMP 4 SHUFFLE 5 6 P O A/C OFF OFF RES ON SET ACCEL OFF COAST MAX A/C Your vehicle is noted. This information will assist Ford in the Maintenance and care section. Failure to inspect and if necessary replace the safety belt assembly under the above conditions could result in severe... In the event of a collision. AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 40 F H 50 80 60 70 100 120 2 80 1 90 100 DIESEL FUEL ONLY 30 20 40 60 3 VOL - However, if the collision was minor and a qualified technician finds that all safety belt assemblies used in vehicles...
... LOW SIDE 1-2 2 3 COMP 4 SHUFFLE 5 6 P O A/C OFF OFF RES ON SET ACCEL OFF COAST MAX A/C Your vehicle is noted. This information will assist Ford in the Maintenance and care section. Failure to inspect and if necessary replace the safety belt assembly under the above conditions could result in severe... In the event of a collision. AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 40 F H 50 80 60 70 100 120 2 80 1 90 100 DIESEL FUEL ONLY 30 20 40 60 3 VOL - However, if the collision was minor and a qualified technician finds that all safety belt assemblies used in vehicles...
Owner's Manual
Page 152
... Indicator) - Not Used 10A Rear Integrated Control Panel (RICP), CD Changer 10A Instrument Cluster, GEM Module, Overdrive Cancel Switch, PATS/PATS Transiever, Idle Validation Switch (Diesel only) 15 16 17 18 19 152 Roadside emergencies The fuses are coded as follows.
... Indicator) - Not Used 10A Rear Integrated Control Panel (RICP), CD Changer 10A Instrument Cluster, GEM Module, Overdrive Cancel Switch, PATS/PATS Transiever, Idle Validation Switch (Diesel only) 15 16 17 18 19 152 Roadside emergencies The fuses are coded as follows.
Owner's Manual
Page 153
... Hublock Solenoid, Heated Seat Instrument Cluster (Charge and Airbag Warning Lamps) PCM Relay Coil, Ignition Coil (Gasoline only), Fuel Heater (Diesel only), Wastegate Solenoid (Diesel only), Injector Driver Module Relay Coil (Diesel only) Heated Mirrors, Rear Defroster ON indicator Interior Lamp Relay Battery Saver Relay Horn Relay Power Window One Touch Down Relay...
... Hublock Solenoid, Heated Seat Instrument Cluster (Charge and Airbag Warning Lamps) PCM Relay Coil, Ignition Coil (Gasoline only), Fuel Heater (Diesel only), Wastegate Solenoid (Diesel only), Injector Driver Module Relay Coil (Diesel only) Heated Mirrors, Rear Defroster ON indicator Interior Lamp Relay Battery Saver Relay Horn Relay Power Window One Touch Down Relay...
Owner's Manual
Page 155
... Description Rear Wiper Not Used Quarter Flip Window Motor Trailer Tow Backup Lamps, Trailer Tow Park Lamps Instrument Panel Auxiliary Power Point Gasoline only-A/C (CASS) Diesel only-Alternator A Field Floor Console Auxiliary Power Point Park Lamps Left Rear Quarter Auxiliary Power Point Head Lamps Cargo Auxiliary Power Point DRL, Fog Lamp...
... Description Rear Wiper Not Used Quarter Flip Window Motor Trailer Tow Backup Lamps, Trailer Tow Park Lamps Instrument Panel Auxiliary Power Point Gasoline only-A/C (CASS) Diesel only-Alternator A Field Floor Console Auxiliary Power Point Park Lamps Left Rear Quarter Auxiliary Power Point Head Lamps Cargo Auxiliary Power Point DRL, Fog Lamp...
Owner's Manual
Page 156
...Not Used 20 21 22 23 24 Trailer Tow Stop /Turn LH Left Headlamp Trailer Tow Stop /Turn RH Right Headlamp Gasoline only-Engine Control Diesel only-Not Used 101 102 103 104 105 106 107 108 109 110 111 112 Ignition Switch (B1 & B3) Power Door Locks Auxiliary ...Blower Electronic Shift On The Fly (Transfer Case Motor) 50A** Junction Box Battery Feed - (Gasoline Gasoline only-Not Used only) Diesel only-Injector Driver Module 30A** (Diesel only) 30A** Heated Seats 30A** Power Seats, Adjustable Pedals 40A** Front Blower Motor 30A** Trailer Tow Electronic Brake - Not Used 20A**...
...Not Used 20 21 22 23 24 Trailer Tow Stop /Turn LH Left Headlamp Trailer Tow Stop /Turn RH Right Headlamp Gasoline only-Engine Control Diesel only-Not Used 101 102 103 104 105 106 107 108 109 110 111 112 Ignition Switch (B1 & B3) Power Door Locks Auxiliary ...Blower Electronic Shift On The Fly (Transfer Case Motor) 50A** Junction Box Battery Feed - (Gasoline Gasoline only-Not Used only) Diesel only-Injector Driver Module 30A** (Diesel only) 30A** Heated Seats 30A** Power Seats, Adjustable Pedals 40A** Front Blower Motor 30A** Trailer Tow Electronic Brake - Not Used 20A**...
Owner's Manual
Page 157
Roadside emergencies Fuse/Relay Location 113 Fuse Amp Rating 30A** (Gasoline only) 20A** (Diesel only) - 30A** 50A** - 40A Power Distribution Box Description PCM Power 114 115 116 117 118 201 202 203 204 205 206 207 208 209 301 ... Fuel Pump Fog Lamps Quarter Flip Window Motor Rear Wiper Rear Washer Wiper Run/Park Wiper HI/LOW Front Washer Rear Defroster Gasoline only-A/C (CASS) Diesel only-Injector Driver Module Power Relay Blower Motor EEC Power Not Used Powertrain Control Module Diode A/C Clutch Diode Not Used Power Windows Four Wheel Anti...
Roadside emergencies Fuse/Relay Location 113 Fuse Amp Rating 30A** (Gasoline only) 20A** (Diesel only) - 30A** 50A** - 40A Power Distribution Box Description PCM Power 114 115 116 117 118 201 202 203 204 205 206 207 208 209 301 ... Fuel Pump Fog Lamps Quarter Flip Window Motor Rear Wiper Rear Washer Wiper Run/Park Wiper HI/LOW Front Washer Rear Defroster Gasoline only-A/C (CASS) Diesel only-Injector Driver Module Power Relay Blower Motor EEC Power Not Used Powertrain Control Module Diode A/C Clutch Diode Not Used Power Windows Four Wheel Anti...
Owner's Manual
Page 171
...fluid reservoir 6. Engine coolant reservoir 10. Windshield washer fluid reservoir ENGINE OIL Checking the engine oil Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for checking the engine oil. 171 Engine oil filler cap 3. Power distribution box 7. Engine oil dipstick 5. Air filter assembly 9. Battery... IN THE ENGINE COMPARTMENT 5.4L V8/6.8L V10 gasoline engines Refer to the scheduled maintenance guide for the appropriate intervals for diesel engine component locations. 1 2 3 4 5 6 7 10 9 8 1. Transmission fluid dipstick 4.
...fluid reservoir 6. Engine coolant reservoir 10. Windshield washer fluid reservoir ENGINE OIL Checking the engine oil Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for checking the engine oil. 171 Engine oil filler cap 3. Power distribution box 7. Engine oil dipstick 5. Air filter assembly 9. Battery... IN THE ENGINE COMPARTMENT 5.4L V8/6.8L V10 gasoline engines Refer to the scheduled maintenance guide for the appropriate intervals for diesel engine component locations. 1 2 3 4 5 6 7 10 9 8 1. Transmission fluid dipstick 4.
Owner's Manual
Page 175
Checking and adding brake fluid-diesel engine Check and refill the Hydromax brake fluid reservoir using the following procedure. If necessary, add brake fluid from entering the reservoir. 2. This may cause the brakes to fail. 175 Visually inspect the fluid level. 3. Refer to meet Ford specifications. Brake fluid is not DOT 3, you will...
Checking and adding brake fluid-diesel engine Check and refill the Hydromax brake fluid reservoir using the following procedure. If necessary, add brake fluid from entering the reservoir. 2. This may cause the brakes to fail. 175 Visually inspect the fluid level. 3. Refer to meet Ford specifications. Brake fluid is not DOT 3, you will...
Owner's Manual
Page 218
...BXT-65-750 AWSF-22W *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for spark plug gap information. REFILL CAPACITIES Fluid Front axle Ford Part Name Motorcraft SAE 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE 75W-140 Synthetic...Capacity 1.8L (3.8 pints) Rear axle 1 All 3.3L (6.9 pints) 2 Brake fluid All Fill to Vehicle Emissions Control Information (VECI) decal for Motorcraft diesel engine service part numbers. **Refer to line on reservoir Engine coolantGasoline engines 3 25L (26.4 quarts) 6.8L V10 engine 27.0L (28.5 quarts)...
...BXT-65-750 AWSF-22W *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for spark plug gap information. REFILL CAPACITIES Fluid Front axle Ford Part Name Motorcraft SAE 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE 75W-140 Synthetic...Capacity 1.8L (3.8 pints) Rear axle 1 All 3.3L (6.9 pints) 2 Brake fluid All Fill to Vehicle Emissions Control Information (VECI) decal for Motorcraft diesel engine service part numbers. **Refer to line on reservoir Engine coolantGasoline engines 3 25L (26.4 quarts) 6.8L V10 engine 27.0L (28.5 quarts)...
Owner's Manual
Page 219
... Fuel tank Power steering fluid Transfer case fluid (if equipped) Transmission fluid 5 Ford Part Application Name Refer to your 7.3L Diesel Supplement Capacity Motorcraft SAE All 5.7L 5W-20 Super (6.0 quarts) Premium Motor Oil Refer to your 7.3L Diesel Supplement N/A Motorcraft MERCON ATF Motorcraft MERCON ATF Motorcraft MERCON ATF All All 4x4 vehicles...
... Fuel tank Power steering fluid Transfer case fluid (if equipped) Transmission fluid 5 Ford Part Application Name Refer to your 7.3L Diesel Supplement Capacity Motorcraft SAE All 5.7L 5W-20 Super (6.0 quarts) Premium Motor Oil Refer to your 7.3L Diesel Supplement N/A Motorcraft MERCON ATF Motorcraft MERCON ATF Motorcraft MERCON ATF All All 4x4 vehicles...
Owner's Manual
Page 221
... Performance Synthetic Rear Axle Lubricant Brake fluid High Performance DOT 3 Motor Vehicle Brake Fluid Ford Premium Engine coolant-Gasoline Engine Coolant engines (green-colored) Item Engine coolant-Diesel engine Engine oil-Gasoline engines Ford part number XY-75W90-TQL Ford specification WSP-M2C201-A F1TZ-19580-B WSL-M2C192-A C6AZ-19542-AB ESA-M6C25-A and DOT...
... Performance Synthetic Rear Axle Lubricant Brake fluid High Performance DOT 3 Motor Vehicle Brake Fluid Ford Premium Engine coolant-Gasoline Engine Coolant engines (green-colored) Item Engine coolant-Diesel engine Engine oil-Gasoline engines Ford part number XY-75W90-TQL Ford specification WSP-M2C201-A F1TZ-19580-B WSL-M2C192-A C6AZ-19542-AB ESA-M6C25-A and DOT...
Owner's Manual
Page 223
DO NOT mix MERCON and MERCON V. VEHICLE DIMENSIONS EXCURSION Dimension (1) Overall length (2) Overall width (3) Overall height (4) Wheelbase (5) Track (Front / Rear) 5 2 1 3 1 1 4x2 mm (in) 757 (226.7) 031 (80.0) 967 (77.4) 480 (137.0) 738 (68...the recommended fluid may cause transmission damage. MERCON and MERCON V type fluids are not to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine information. Capacities and specifications Some transmission fluids may be used in an automatic transmission that requires use of the MERCON type fluid....
DO NOT mix MERCON and MERCON V. VEHICLE DIMENSIONS EXCURSION Dimension (1) Overall length (2) Overall width (3) Overall height (4) Wheelbase (5) Track (Front / Rear) 5 2 1 3 1 1 4x2 mm (in) 757 (226.7) 031 (80.0) 967 (77.4) 480 (137.0) 738 (68...the recommended fluid may cause transmission damage. MERCON and MERCON V type fluids are not to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine information. Capacities and specifications Some transmission fluids may be used in an automatic transmission that requires use of the MERCON type fluid....
Owner's Manual
Page 241
... Settlement Board ...229 Utilizing the Mediation/ Arbitration Program ...232 D Daytime running lamps (see Speed control) ...56 Customer Assistance ...147 Ford accessories for your vehicle ...233 Ford Extended Service Plan ...226 Getting assistance outside the U.S. Index engine compartment ...214 exterior ...213-214 exterior lamps ...215 instrument cluster lens... Emergencies, roadside jump-starting ...163 Emission control system ...205 Engine ...223 check engine/ service engine soon light ...8 cleaning ...214 coolant ...176 diesel ...3 fail-safe coolant ...181 idle speed control ...187 241
... Settlement Board ...229 Utilizing the Mediation/ Arbitration Program ...232 D Daytime running lamps (see Speed control) ...56 Customer Assistance ...147 Ford accessories for your vehicle ...233 Ford Extended Service Plan ...226 Getting assistance outside the U.S. Index engine compartment ...214 exterior ...213-214 exterior lamps ...215 instrument cluster lens... Emergencies, roadside jump-starting ...163 Emission control system ...205 Engine ...223 check engine/ service engine soon light ...8 cleaning ...214 coolant ...176 diesel ...3 fail-safe coolant ...181 idle speed control ...187 241
Owner's Manual
Page 245
... child safety seats ...114 cleaning ...217 SecuriLock passive anti-theft system ...80-82 Servicing your vehicle ...169 Snowplowing ...3 Spark plugs, specifications ...218, 223 Special notice ...3 diesel-powered vehicles ...3 utility-type vehicles ...3 Specification chart, lubricants ...221, 223 Speed control ...56 Speedometer ...14 Starting your vehicle ...121, 123 jump starting ...163 Steering wheel...
... child safety seats ...114 cleaning ...217 SecuriLock passive anti-theft system ...80-82 Servicing your vehicle ...169 Snowplowing ...3 Spark plugs, specifications ...218, 223 Special notice ...3 diesel-powered vehicles ...3 utility-type vehicles ...3 Specification chart, lubricants ...221, 223 Speed control ...56 Speedometer ...14 Starting your vehicle ...121, 123 jump starting ...163 Steering wheel...
Owner's Manual
Page 247
...fuel Fuel tank capacity Engine oil-gasoline engines (includes filter change) Engine oil -diesel engine Tire size and pressure Hood release Coolant capacity (gasoline engines) Coolant capacity (diesel engine) Power steering fluid capacity Automatic transmission fluid capacity (4x2 vehicles)1 Automatic transmission ...transmission that requires use of the instrument panel. Refer to your 7.3L Diesel Supplement. Use Motorcraft SAE 5W-20 Super Premium Motor Oil, Ford specification WSS-M2C153-H. Refer to your 7.3L Diesel Supplement. Use Motorcraft MERCON ATF. 16.1L (17.1 quarts). Use ...
...fuel Fuel tank capacity Engine oil-gasoline engines (includes filter change) Engine oil -diesel engine Tire size and pressure Hood release Coolant capacity (gasoline engines) Coolant capacity (diesel engine) Power steering fluid capacity Automatic transmission fluid capacity (4x2 vehicles)1 Automatic transmission ...transmission that requires use of the instrument panel. Refer to your 7.3L Diesel Supplement. Use Motorcraft SAE 5W-20 Super Premium Motor Oil, Ford specification WSS-M2C153-H. Refer to your 7.3L Diesel Supplement. Use Motorcraft MERCON ATF. 16.1L (17.1 quarts). Use ...
Scheduled Maintenance Guide 5th Printing
Page 3
Find Your Way Find Your Way Symbol Key Cars and Minivans Light Trucks, Sport Utilities, and Vans 4x4 Vehicles Diesel Natural Gas Vehicles (NGV) and Propane Towing a trailer or using a camper or car-top carrier Extensive idling and/or low-speed driving for long distances as in heavy commercial use such as delivery, taxi, patrol car or livery Operating in dusty conditions such as unpaved or dusty roads Off-road operation 3
Find Your Way Find Your Way Symbol Key Cars and Minivans Light Trucks, Sport Utilities, and Vans 4x4 Vehicles Diesel Natural Gas Vehicles (NGV) and Propane Towing a trailer or using a camper or car-top carrier Extensive idling and/or low-speed driving for long distances as in heavy commercial use such as delivery, taxi, patrol car or livery Operating in dusty conditions such as unpaved or dusty roads Off-road operation 3
Scheduled Maintenance Guide 5th Printing
Page 7
... interior and exterior lights tires for wear and proper air pressure engine oil fluid level windshield washer solvent fluid level and drain fuel/water separator (diesel vehicles) 7 The owner maintenance service checks are provided in the Owner's Guide. Any adverse condition should be brought to Mileage Intervals for Additional Checks and...
... interior and exterior lights tires for wear and proper air pressure engine oil fluid level windshield washer solvent fluid level and drain fuel/water separator (diesel vehicles) 7 The owner maintenance service checks are provided in the Owner's Guide. Any adverse condition should be brought to Mileage Intervals for Additional Checks and...
Scheduled Maintenance Guide 5th Printing
Page 11
... Normal Schedule 15,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes...Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except ...
... Normal Schedule 15,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes...Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except ...
Scheduled Maintenance Guide 5th Printing
Page 13
Normal Schedule Normal Schedule 30,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system ...Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that all vehicles equipped with dipstick.
Normal Schedule Normal Schedule 30,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system ...Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) * If vehicle is registered in California, the California Air Resources Board has determined that all vehicles equipped with dipstick.