Owner's Manual
Page 189
Maintenance and care be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used . The fuel system may be under pressure. If the fuel filler cap is the amount of driving (engine break-in possible personal injury... 1 600 km (1 000 miles) of the indicated capacity and the empty reserve combined. Replace the fuel filter with an authorized Motorcraft part. Fuel expense, frequency of fillups or fuel gauge readings are NOT accurate as a measure of the Capacities and specifications chapter. You must gather information...
Maintenance and care be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used . The fuel system may be under pressure. If the fuel filler cap is the amount of driving (engine break-in possible personal injury... 1 600 km (1 000 miles) of the indicated capacity and the empty reserve combined. Replace the fuel filter with an authorized Motorcraft part. Fuel expense, frequency of fillups or fuel gauge readings are NOT accurate as a measure of the Capacities and specifications chapter. You must gather information...
Owner's Manual
Page 204
....4 quarts) 6.8L V10 engine 27.0L (28.5 quarts) 5.4L V8 engine 4 4 204 Capacities and specifications MOTORCRAFT PART NUMBERS Component* Air filter element Fuel filter Oil filter PCV valve Battery Spark plugs-platinum** 5.4L V8 engine FA-1634 FG-986B FL-820-S EV-233 BXT-65-750 AWSF-22E 6.8L V10...AWSF-22E *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for spark plug gap information. REFILL CAPACITIES Ford Part Name Front axle Motorcraft SAE 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE Rear axle 1 75W-140 Synthetic Rear Axle Lubricant ...
....4 quarts) 6.8L V10 engine 27.0L (28.5 quarts) 5.4L V8 engine 4 4 204 Capacities and specifications MOTORCRAFT PART NUMBERS Component* Air filter element Fuel filter Oil filter PCV valve Battery Spark plugs-platinum** 5.4L V8 engine FA-1634 FG-986B FL-820-S EV-233 BXT-65-750 AWSF-22E 6.8L V10...AWSF-22E *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for spark plug gap information. REFILL CAPACITIES Ford Part Name Front axle Motorcraft SAE 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE Rear axle 1 75W-140 Synthetic Rear Axle Lubricant ...
Scheduled Maintenance Guide 3rd Printing
Page 11
..., Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and ...filter, if equipped Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter...
..., Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and ...filter, if equipped Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter...
Scheduled Maintenance Guide 3rd Printing
Page 13
.... Replace climate-controlled seat filters (Navigator, if equipped) Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) * If vehicle is registered... suspension, and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager) Change automatic transmission/transaxle fluid on all vehicles equipped...
.... Replace climate-controlled seat filters (Navigator, if equipped) Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) * If vehicle is registered... suspension, and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager) Change automatic transmission/transaxle fluid on all vehicles equipped...
Scheduled Maintenance Guide 3rd Printing
Page 14
Rotation recommended for : Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system Additional services for: Natural Gas Vehicles Inspect NGV tanks 35,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required 14 of FW16 coolant conditioner to 10 oz. Additional services for optimal tire life.
Rotation recommended for : Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system Additional services for: Natural Gas Vehicles Inspect NGV tanks 35,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required 14 of FW16 coolant conditioner to 10 oz. Additional services for optimal tire life.
Scheduled Maintenance Guide 3rd Printing
Page 16
... ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for wear. of FW16 coolant conditioner to 10 oz. Rotation recommended for : Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system 50,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans...
... ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for wear. of FW16 coolant conditioner to 10 oz. Rotation recommended for : Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system 50,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans...
Scheduled Maintenance Guide 3rd Printing
Page 18
..., Excursion) Additional services for your particular requirements. We, however, urge that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of FW16 coolant conditioner to 10 oz. Consult your dealer for : Diesel Check air filter minder, replace filter as required Replace fuel filter...
..., Excursion) Additional services for your particular requirements. We, however, urge that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of FW16 coolant conditioner to 10 oz. Consult your dealer for : Diesel Check air filter minder, replace filter as required Replace fuel filter...
Scheduled Maintenance Guide 3rd Printing
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... Rotation recommended for : Diesel Check air filter minder, replace filter as required 85,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. Normal Schedule Normal... Schedule Additional services for optimal tire life. 21 Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system 80,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural ...
... Rotation recommended for : Diesel Check air filter minder, replace filter as required 85,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. Normal Schedule Normal... Schedule Additional services for optimal tire life. 21 Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system 80,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural ...
Scheduled Maintenance Guide 3rd Printing
Page 22
...automatic transmission fluid level on all vehicles equipped with dipstick. Consult your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect drive belt (Villager) Change automatic transmission/transaxle fluid on all other vehicles, if equipped with AX4S... prior to the completion of the vehicle's useful life. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required 90,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and...
...automatic transmission fluid level on all vehicles equipped with dipstick. Consult your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect drive belt (Villager) Change automatic transmission/transaxle fluid on all other vehicles, if equipped with AX4S... prior to the completion of the vehicle's useful life. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required 90,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and...
Scheduled Maintenance Guide 3rd Printing
Page 23
... Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system Additional services for: Natural Gas Vehicles Inspect NGV tanks 95,000 miles Cars, Minivans, Light Trucks...
... Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system Additional services for: Natural Gas Vehicles Inspect NGV tanks 95,000 miles Cars, Minivans, Light Trucks...
Scheduled Maintenance Guide 3rd Printing
Page 25
...miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system ... and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system 25
...miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system ... and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system 25
Scheduled Maintenance Guide 3rd Printing
Page 27
..., and if equipped driveshaft and ball joints Inspect tires for your particular requirements. Consult your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect drive belt (Villager) Replace PCV valve on all light trucks over 6,000 Gross Vehicle Weight and Rangers with 4 cylinder engines...
..., and if equipped driveshaft and ball joints Inspect tires for your particular requirements. Consult your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect drive belt (Villager) Replace PCV valve on all light trucks over 6,000 Gross Vehicle Weight and Rangers with 4 cylinder engines...
Scheduled Maintenance Guide 3rd Printing
Page 28
... engine (2.5L Ranger) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system Additional services for: Natural Gas Vehicles Drain coalescent fuel filter bowl and replace filter Inspect NGV tanks 125,000 miles Cars, Minivans, Light Trucks, Sport Utilities...
... engine (2.5L Ranger) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system Additional services for: Natural Gas Vehicles Drain coalescent fuel filter bowl and replace filter Inspect NGV tanks 125,000 miles Cars, Minivans, Light Trucks, Sport Utilities...
Scheduled Maintenance Guide 3rd Printing
Page 30
... Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system 140,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel...
... Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system 140,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel...
Scheduled Maintenance Guide 3rd Printing
Page 32
...(E and F Series, Expedition, Navigator, Excursion) Additional services for: 4x4 Vehicles Change front axle lubricant Change transfer case fluid Additional services for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Replace orange engine coolant, if... equipped Change automatic transmission/transaxle fluid and filter Replace rear axle lubricant on all recommended maintenance services ...
...(E and F Series, Expedition, Navigator, Excursion) Additional services for: 4x4 Vehicles Change front axle lubricant Change transfer case fluid Additional services for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Replace orange engine coolant, if... equipped Change automatic transmission/transaxle fluid and filter Replace rear axle lubricant on all recommended maintenance services ...
Scheduled Maintenance Guide 3rd Printing
Page 35
...Ford/Lincoln/Mercury primarily in heavy commercial use such as delivery, taxi, patrol car or livery Every 3,000 miles or 3 months Change engine oil and replace oil filter Lube front lower control arm ball joints with zerk fittings, if equipped Every 5,000 miles Inspect brake system Every 15,000 miles Replace fuel filter... Every 30,000 miles Change automatic transmission fluid Lubricate 4x2 wheel bearings, replace grease seals, and adjust bearings Every 60,000 miles Replace spark plugs Change transfer case fluid As required Replace cabin air filter 35 For specific ...
...Ford/Lincoln/Mercury primarily in heavy commercial use such as delivery, taxi, patrol car or livery Every 3,000 miles or 3 months Change engine oil and replace oil filter Lube front lower control arm ball joints with zerk fittings, if equipped Every 5,000 miles Inspect brake system Every 15,000 miles Replace fuel filter... Every 30,000 miles Change automatic transmission fluid Lubricate 4x2 wheel bearings, replace grease seals, and adjust bearings Every 60,000 miles Replace spark plugs Change transfer case fluid As required Replace cabin air filter 35 For specific ...
Scheduled Maintenance Guide 3rd Printing
Page 36
...,000 miles Every 50,000 miles Every 60,000 miles As required As required Off-road operation Change engine oil and replace oil filter Replace fuel filter Change automatic transmission fluid Change rear axle lubricant (F-450 and F-550 only) Change transfer case fluid Replace engine air... filter Replace cabin air filter Every 30,000 miles Change automatic transmission fluid Every 50,000 miles Change rear axle lubricant (F-450 and F-550 only) Every 60,000 ...
...,000 miles Every 50,000 miles Every 60,000 miles As required As required Off-road operation Change engine oil and replace oil filter Replace fuel filter Change automatic transmission fluid Change rear axle lubricant (F-450 and F-550 only) Change transfer case fluid Replace engine air... filter Replace cabin air filter Every 30,000 miles Change automatic transmission fluid Every 50,000 miles Change rear axle lubricant (F-450 and F-550 only) Every 60,000 ...
7.3L Diesel Supplement 2nd Printing
Page 4
... to the engine and is routed to the "Service Guide" for each cylinder The combination fuel filter/water separator removes both water and impurities from the fuel tank by the fuel pump PCM relay. Extended oil change in engine performance while it's engaged. Diesel information DIESEL...located in the center of the combustion chambers in the event of : • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a unit injector for more information. Lubrication system It is important to change the ...
... to the engine and is routed to the "Service Guide" for each cylinder The combination fuel filter/water separator removes both water and impurities from the fuel tank by the fuel pump PCM relay. Extended oil change in engine performance while it's engaged. Diesel information DIESEL...located in the center of the combustion chambers in the event of : • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a unit injector for more information. Lubrication system It is important to change the ...
7.3L Diesel Supplement 2nd Printing
Page 8
...glow plug system should always illuminate at least momentarily when the engine is cold and the ignition is equipped with a fuel FUEL filter/water separator to remove water from the fuel. The light should be a problem. Do not drain the water separator while the engine is running , stop the ... START (as part of the light function check) and when the fuel filter/water separator has a significant quantity of , the fuel injection system. WATER IN FUEL During refueling, it is possible for drain procedure. The WATER IN FUEL light will illuminate TO if glow plug heat is moving. 8 Refer...
...glow plug system should always illuminate at least momentarily when the engine is cold and the ignition is equipped with a fuel FUEL filter/water separator to remove water from the fuel. The light should be a problem. Do not drain the water separator while the engine is running , stop the ... START (as part of the light function check) and when the fuel filter/water separator has a significant quantity of , the fuel injection system. WATER IN FUEL During refueling, it is possible for drain procedure. The WATER IN FUEL light will illuminate TO if glow plug heat is moving. 8 Refer...
7.3L Diesel Supplement 2nd Printing
Page 10
..., as an exhaust device engages to drop below , the fuel level in your diesel engine will help prevent fuel filter clogging. This could plug the air cleaner with a fuel filter/heater/water/separator to keep the wax melted which provides fuel flow to the engine if the fuel pickup should not be clogged. COLD WEATHER OPERATION Changing...
..., as an exhaust device engages to drop below , the fuel level in your diesel engine will help prevent fuel filter clogging. This could plug the air cleaner with a fuel filter/heater/water/separator to keep the wax melted which provides fuel flow to the engine if the fuel pickup should not be clogged. COLD WEATHER OPERATION Changing...