Owner's Manual
Page 160
... the scheduled maintenance guide for the appropriate intervals for diesel engine component locations. 1 2 3 4 5 6 7 10 9 8 1. Battery 2. Engine oil filler cap 3. Transmission fluid dipstick 4. Windshield washer fluid reservoir ENGINE OIL Checking the engine oil Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for checking the engine oil. 160 Power steering fluid reservoir 8. Brake fluid...
... the scheduled maintenance guide for the appropriate intervals for diesel engine component locations. 1 2 3 4 5 6 7 10 9 8 1. Battery 2. Engine oil filler cap 3. Transmission fluid dipstick 4. Windshield washer fluid reservoir ENGINE OIL Checking the engine oil Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for checking the engine oil. 160 Power steering fluid reservoir 8. Brake fluid...
Owner's Manual
Page 164
... a DOT 3 brake fluid certified to Lubricant specifications in the Capacities and specifications chapter. Checking and adding brake fluid-diesel engine Check and refill the Hydromax brake fluid reservoir using the following procedure. Refer to meet Ford specifications. If taken internally, drink water and induce vomiting. If brake fluid contacts the eyes, flush eyes...
... a DOT 3 brake fluid certified to Lubricant specifications in the Capacities and specifications chapter. Checking and adding brake fluid-diesel engine Check and refill the Hydromax brake fluid reservoir using the following procedure. Refer to meet Ford specifications. If taken internally, drink water and induce vomiting. If brake fluid contacts the eyes, flush eyes...
Owner's Manual
Page 204
...) All 3.3L (6.9 pints) 2 All Fill to Vehicle Emissions Control Information (VECI) decal for Motorcraft diesel engine service part numbers. **Refer to line on reservoir 25L (26.4 quarts) 6.8L V10 engine 27.0L (28.5 quarts) 5.4L V8 engine 4 4 204 REFILL CAPACITIES Ford Part Name Front axle Motorcraft SAE 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft...
...) All 3.3L (6.9 pints) 2 All Fill to Vehicle Emissions Control Information (VECI) decal for Motorcraft diesel engine service part numbers. **Refer to line on reservoir 25L (26.4 quarts) 6.8L V10 engine 27.0L (28.5 quarts) 5.4L V8 engine 4 4 204 REFILL CAPACITIES Ford Part Name Front axle Motorcraft SAE 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft...
Owner's Manual
Page 205
...Engine coolant-Diesel engine Engine oil (includes filter change)-Gasoline engines Engine oil (includes filter change)-Diesel engine Fuel tank Power steering fluid Transfer case fluid (if equipped) Transmission fluid 5 Ford Part Application Name Refer to your 7.3L Diesel Supplement Capacity Motorcraft SAE All 5.7L 5W-30 Super (6.0 quarts) Premium Motor Oil Refer to your 7.3L Diesel...in water. 2 Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford Specification EST-M2C118-A for complete refill of Traction-Lok axles. 205 1 Axle lubricant quantities should be...
...Engine coolant-Diesel engine Engine oil (includes filter change)-Gasoline engines Engine oil (includes filter change)-Diesel engine Fuel tank Power steering fluid Transfer case fluid (if equipped) Transmission fluid 5 Ford Part Application Name Refer to your 7.3L Diesel Supplement Capacity Motorcraft SAE All 5.7L 5W-30 Super (6.0 quarts) Premium Motor Oil Refer to your 7.3L Diesel...in water. 2 Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford Specification EST-M2C118-A for complete refill of Traction-Lok axles. 205 1 Axle lubricant quantities should be...
Owner's Manual
Page 207
... Rear axle1 75W-140 High Performance Synthetic Rear Axle Lubricant Brake fluid High Performance DOT 3 Motor Vehicle Brake Fluid Ford Premium Engine coolant-Gasoline Engine Coolant engines Item Engine coolant-Diesel engine Engine oil-Gasoline engines Ford part number XY-75W90-TQL Ford specification WSP-M2C201-A F1TZ-19580-B WSL-M2C192-A C6AZ-19542-AB ESA-M6C25-A and DOT 3 E2FZ-19549-AA ESE...
... Rear axle1 75W-140 High Performance Synthetic Rear Axle Lubricant Brake fluid High Performance DOT 3 Motor Vehicle Brake Fluid Ford Premium Engine coolant-Gasoline Engine Coolant engines Item Engine coolant-Diesel engine Engine oil-Gasoline engines Ford part number XY-75W90-TQL Ford specification WSP-M2C201-A F1TZ-19580-B WSL-M2C192-A C6AZ-19542-AB ESA-M6C25-A and DOT 3 E2FZ-19549-AA ESE...
Owner's Manual
Page 209
.... MERCON and MERCON V type fluids are not to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine information. ENGINE DATA Engine* Cubic inches Required fuel Firing order Spark plug gap Ignition system Compression ratio 5.4L V8... in ) 5 757 (226.7) 2 031 (80.0) 2 043 (80.4) 3 480 (137.0) 1 738 (68.4)/ 1 729 (68.1) 209 DO NOT mix MERCON and MERCON V. VEHICLE DIMENSIONS EXCURSION Dimension (1) Overall length (2) Overall width (3) Overall height (4) Wheelbase (5) Track (Front / Rear) 5 2 1 3 1 1 4x2 mm (in) 757 (226.7) 031 (80.0) 967 (77...
.... MERCON and MERCON V type fluids are not to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine information. ENGINE DATA Engine* Cubic inches Required fuel Firing order Spark plug gap Ignition system Compression ratio 5.4L V8... in ) 5 757 (226.7) 2 031 (80.0) 2 043 (80.4) 3 480 (137.0) 1 738 (68.4)/ 1 729 (68.1) 209 DO NOT mix MERCON and MERCON V. VEHICLE DIMENSIONS EXCURSION Dimension (1) Overall length (2) Overall width (3) Overall height (4) Wheelbase (5) Track (Front / Rear) 5 2 1 3 1 1 4x2 mm (in) 757 (226.7) 031 (80.0) 967 (77...
Owner's Manual
Page 231
... require the MERCON V type fluid. Refer to be used . Use Motorcraft SAE 5W-30 Super Premium Motor Oil, Ford specification WSS-M2C153-H. Pull handle under the left side of a transmission 231 Use Motorcraft MERCON ATF. 16.1L (17...instrument panel. Filling station information Item Required fuel Fuel tank capacity Engine oil-gasoline engines (includes filter change) Engine oil -diesel engine Tire size and pressure Hood release Coolant capacity (gasoline engines) Coolant capacity (diesel engine) Power steering fluid capacity Automatic transmission fluid capacity (4x2 vehicles...
... require the MERCON V type fluid. Refer to be used . Use Motorcraft SAE 5W-30 Super Premium Motor Oil, Ford specification WSS-M2C153-H. Pull handle under the left side of a transmission 231 Use Motorcraft MERCON ATF. 16.1L (17...instrument panel. Filling station information Item Required fuel Fuel tank capacity Engine oil-gasoline engines (includes filter change) Engine oil -diesel engine Tire size and pressure Hood release Coolant capacity (gasoline engines) Coolant capacity (diesel engine) Power steering fluid capacity Automatic transmission fluid capacity (4x2 vehicles...
Warranty Guide 1st Printing
Page 3
... In Other Countries? 3. Virgin Islands) 5. INTRODUCTION 2. Bumper To Bumper Coverage Safety Restraint Coverage Corrosion Coverage 7.3L Power Strokeா Diesel Engine Coverage What Is Not Covered? 4. THE NEW VEHICLE LIMITED WARRANTY FOR YOUR 2000-MODEL VEHICLE Quick Reference: Warranty Coverage What Is Covered? IMPORTANT INFORMATION YOU SHOULD KNOW If You Need Customer Assistance...
... In Other Countries? 3. Virgin Islands) 5. INTRODUCTION 2. Bumper To Bumper Coverage Safety Restraint Coverage Corrosion Coverage 7.3L Power Strokeா Diesel Engine Coverage What Is Not Covered? 4. THE NEW VEHICLE LIMITED WARRANTY FOR YOUR 2000-MODEL VEHICLE Quick Reference: Warranty Coverage What Is Covered? IMPORTANT INFORMATION YOU SHOULD KNOW If You Need Customer Assistance...
Warranty Guide 1st Printing
Page 9
... Warranty TYPE OF COVERAGE YEARS IN SERVICE/MILES DRIVEN BUMPER TO BUMPER SAFETY RESTRAINT SYSTEM CORROSION (Perforation only) 7.3L POWER STROKE DIESEL ENGINE 3/36,000 5/50,000 5/UNLIMITED 5/100,000 The measure that case, your coverage ends at 36,000 miles. For more...: WARRANTY COVERAGE This chart gives a general summary of your warranty coverage provided by Ford Motor Company or Ford Motor Vehicle Assurance Company, a subsidiary of Ford Motor Company. Please refer to Bumper coverage, Safety Restraint coverage, Corrosion coverage, and 7.3L Power Stroke Diesel Engine coverage. 5
... Warranty TYPE OF COVERAGE YEARS IN SERVICE/MILES DRIVEN BUMPER TO BUMPER SAFETY RESTRAINT SYSTEM CORROSION (Perforation only) 7.3L POWER STROKE DIESEL ENGINE 3/36,000 5/50,000 5/UNLIMITED 5/100,000 The measure that case, your coverage ends at 36,000 miles. For more...: WARRANTY COVERAGE This chart gives a general summary of your warranty coverage provided by Ford Motor Company or Ford Motor Vehicle Assurance Company, a subsidiary of Ford Motor Company. Please refer to Bumper coverage, Safety Restraint coverage, Corrosion coverage, and 7.3L Power Stroke Diesel Engine coverage. 5
Warranty Guide 1st Printing
Page 11
...the vehicle leaves Ford's control 7 After the end of the Bumper to airborne material for 12 months or 12,000 miles, whichever occurs first. 7.3L Power Strokeா Diesel Engine Coverage The New Vehicle Limited Warranty covers certain direct injection diesel engine components against ...over curbs, overloading, racing, or using the vehicle as a stationary power source • altering or modifying the vehicle - Ford Motor Company or Ford Motor Vehicle Assurance Company covers these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, flywheel, timing...
...the vehicle leaves Ford's control 7 After the end of the Bumper to airborne material for 12 months or 12,000 miles, whichever occurs first. 7.3L Power Strokeா Diesel Engine Coverage The New Vehicle Limited Warranty covers certain direct injection diesel engine components against ...over curbs, overloading, racing, or using the vehicle as a stationary power source • altering or modifying the vehicle - Ford Motor Company or Ford Motor Vehicle Assurance Company covers these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, flywheel, timing...
Warranty Guide 1st Printing
Page 19
...20) ¬ What Is Not Covered? (page 20) 15 6. California requirements for emissions warranties QUICK REFERENCE: EMISSIONS WARRANTY COVERAGE This chart shows the coverage Ford Motor Company provides under ) • Defects Warranty (vehicles over 14,000 lbs.*) • Performance Warranty Emissions Warranties for California Vehicles TYPE OF COVERAGE YEARS...) • Long-Term Defects Warranty (vehicles of 14,000 lbs.* and under the emissions control warranty to California regulations) and registered in California. ***Diesel engine vehicles are covered for 5 years or 100,000 miles.
...20) ¬ What Is Not Covered? (page 20) 15 6. California requirements for emissions warranties QUICK REFERENCE: EMISSIONS WARRANTY COVERAGE This chart shows the coverage Ford Motor Company provides under ) • Defects Warranty (vehicles over 14,000 lbs.*) • Performance Warranty Emissions Warranties for California Vehicles TYPE OF COVERAGE YEARS...) • Long-Term Defects Warranty (vehicles of 14,000 lbs.* and under the emissions control warranty to California regulations) and registered in California. ***Diesel engine vehicles are covered for 5 years or 100,000 miles.
Warranty Guide 1st Printing
Page 22
...and Associated Controls • Ignition Coil and/or Control Module • Intake Manifold (1) • Intercooler Assembly - WHAT IS COVERED? Engine Charger • Malfunction Indicator Lamp (MIL) System • PCV System and Oil Filler Cap • Powertrain Control Module • ...; TWC Air Control Valve • Volume Air Flow Sensor (1) Coverage for diesel engines is for Deceleration • Distributor Assembly • Electronic Ignition System • Exhaust Pipe (Manifold to every California 2000-model vehicle, regardless of the GVWR* of the vehicle. * Gross Vehicle Weight...
...and Associated Controls • Ignition Coil and/or Control Module • Intake Manifold (1) • Intercooler Assembly - WHAT IS COVERED? Engine Charger • Malfunction Indicator Lamp (MIL) System • PCV System and Oil Filler Cap • Powertrain Control Module • ...; TWC Air Control Valve • Volume Air Flow Sensor (1) Coverage for diesel engines is for Deceleration • Distributor Assembly • Electronic Ignition System • Exhaust Pipe (Manifold to every California 2000-model vehicle, regardless of the GVWR* of the vehicle. * Gross Vehicle Weight...
7.3L Diesel Supplement 2nd Printing
Page 2
... and thoroughly familiarize yourself and others operating the vehicle with the Power Stroke (7.3L DIT) diesel engine. Ford may emit chemicals known to the State of your vehicle to determine whether the ambulance manufacturer's followed Ford's recommendations. 2 Using a Ford vehicle without incurring obligations. Contact the manufacturer of California to cause cancer or birth defects or...
... and thoroughly familiarize yourself and others operating the vehicle with the Power Stroke (7.3L DIT) diesel engine. Ford may emit chemicals known to the State of your vehicle to determine whether the ambulance manufacturer's followed Ford's recommendations. 2 Using a Ford vehicle without incurring obligations. Contact the manufacturer of California to cause cancer or birth defects or...
7.3L Diesel Supplement 2nd Printing
Page 4
... and fuel economy. The fuel pump contains a pressure relief valve for overpressure protection in the instrument cluster. Diesel information DIESEL ENGINE INFORMATION The diesel engine fuel system consists of: • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a unit injector for each cylinder The combination...
... and fuel economy. The fuel pump contains a pressure relief valve for overpressure protection in the instrument cluster. Diesel information DIESEL ENGINE INFORMATION The diesel engine fuel system consists of: • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a unit injector for each cylinder The combination...
7.3L Diesel Supplement 2nd Printing
Page 10
... down. This could plug the air cleaner with a fuel filter/heater/water/separator to keep the wax melted which has an additive to "Engine Oil Specifications" in your diesel engine will help prevent fuel filter clogging. Starting 5. At temperatures below , the fuel level in the General maintenance information chapter. For best results in...
... down. This could plug the air cleaner with a fuel filter/heater/water/separator to keep the wax melted which has an additive to "Engine Oil Specifications" in your diesel engine will help prevent fuel filter clogging. Starting 5. At temperatures below , the fuel level in the General maintenance information chapter. For best results in...
7.3L Diesel Supplement 2nd Printing
Page 11
... cylinder compression test procedure outlined in your vehicle Also see the label on both vehicles and stay clear of the engine cooling fan and other electrical components. Engine block heater (if equipped) Refer to avoid splashing water into the intake. You could result in injury or vehicle...the glow plug relay as this could damage the vehicle's electrical system. 3. Starting Operation in standing water Ingestion of water into the diesel engine can explode if exposed to flames, sparks, or lit cigarettes. Do not disconnect the battery of the disabled vehicle as this could ...
... cylinder compression test procedure outlined in your vehicle Also see the label on both vehicles and stay clear of the engine cooling fan and other electrical components. Engine block heater (if equipped) Refer to avoid splashing water into the intake. You could result in injury or vehicle...the glow plug relay as this could damage the vehicle's electrical system. 3. Starting Operation in standing water Ingestion of water into the diesel engine can explode if exposed to flames, sparks, or lit cigarettes. Do not disconnect the battery of the disabled vehicle as this could ...
7.3L Diesel Supplement 2nd Printing
Page 19
.... It should not be in place to the life and performance of your vehicle. Do not crank the engine for more than 30 seconds at a time as damage to Ford specifications. Use only recommended fuel, lubricants, fluids and service parts conforming to the starter motor may result. ... Service Guide are required because they are designed and built for best performance in your vehicle. WASHING THE DIESEL ENGINE Never wash the engine when it is designed to increased internal wear. Do not blend used engine oil with the fuel will significantly increase your vehicle's exhaust emissions and reduce...
.... It should not be in place to the life and performance of your vehicle. Do not crank the engine for more than 30 seconds at a time as damage to Ford specifications. Use only recommended fuel, lubricants, fluids and service parts conforming to the starter motor may result. ... Service Guide are required because they are designed and built for best performance in your vehicle. WASHING THE DIESEL ENGINE Never wash the engine when it is designed to increased internal wear. Do not blend used engine oil with the fuel will significantly increase your vehicle's exhaust emissions and reduce...
7.3L Diesel Supplement 2nd Printing
Page 23
... important for diesel engines is changed no later than the recommended interval. Determine which reduces air pollution. Do not use of the following category designations; General maintenance information Engine oil specifications To help achieve proper engine performance and durability, it meets the recommended Ford Specification, API service categories and SAE viscosity grades listed in your diesel engine.
... important for diesel engines is changed no later than the recommended interval. Determine which reduces air pollution. Do not use of the following category designations; General maintenance information Engine oil specifications To help achieve proper engine performance and durability, it meets the recommended Ford Specification, API service categories and SAE viscosity grades listed in your diesel engine.
7.3L Diesel Supplement 2nd Printing
Page 29
...(4 pints) of the winter season. Vehicles with insufficient coolant and/or coolant additive can cause severe engine damage. 29 Ford recommends an interim service interval performed at a higher engine speed. 6. Operating engine with diesel engines typically are used to a 50/50 ratio at the top hose fitting. Reinstall the coolant bottle...time, add 237-295 ml (8-10 oz.) of coolant additive FW-15 after every 500 hours of operation. Start and idle engine until the level stabilizes at the end of supplemental coolant additive FW-15, directly to the cooling system. Fill to within the...
...(4 pints) of the winter season. Vehicles with insufficient coolant and/or coolant additive can cause severe engine damage. 29 Ford recommends an interim service interval performed at a higher engine speed. 6. Operating engine with diesel engines typically are used to a 50/50 ratio at the top hose fitting. Reinstall the coolant bottle...time, add 237-295 ml (8-10 oz.) of coolant additive FW-15 after every 500 hours of operation. Start and idle engine until the level stabilizes at the end of supplemental coolant additive FW-15, directly to the cooling system. Fill to within the...
7.3L Diesel Supplement 2nd Printing
Page 33
... starting fluid such as this will allow air to the engine and possible personal injury. You may shut off every 5-10 seconds. this supplement. Minor troubleshooting guide The complexity of fuel as ether or gasoline in the diesel air intake system. If you are experiencing, consult an authorized...fuel system; This is in this is normal and should stop , you fuel your diesel vehicle out of the diesel engine makes it starts running the fuel tank(s) empty or during a fuel filter change), the engine will make restarting difficult. If you may notice that the fuel nozzle may have ...
... starting fluid such as this will allow air to the engine and possible personal injury. You may shut off every 5-10 seconds. this supplement. Minor troubleshooting guide The complexity of fuel as ether or gasoline in the diesel air intake system. If you are experiencing, consult an authorized...fuel system; This is in this is normal and should stop , you fuel your diesel vehicle out of the diesel engine makes it starts running the fuel tank(s) empty or during a fuel filter change), the engine will make restarting difficult. If you may notice that the fuel nozzle may have ...