Owner's Manual
Page 3
... ABOUT THIS GUIDE The information found in this guide was in loss of control or an accident. Ford may result in effect at the time of vehicles. Snowplowing The Excursion is necessary to give the moving parts a chance to break in the Driving chapter as well as... type vehicles. Before you drive your vehicle, please read Driving off road in . Ford makes no particular breaking-in particular regarding the potential for information regarding correct operation and maintenance of your diesel-powered light truck. This is not recommended for your vehicle. During the first 1 ...
... ABOUT THIS GUIDE The information found in this guide was in loss of control or an accident. Ford may result in effect at the time of vehicles. Snowplowing The Excursion is necessary to give the moving parts a chance to break in the Driving chapter as well as... type vehicles. Before you drive your vehicle, please read Driving off road in . Ford makes no particular breaking-in particular regarding the potential for information regarding correct operation and maintenance of your diesel-powered light truck. This is not recommended for your vehicle. During the first 1 ...
Owner's Manual
Page 95
... about the air bag and sensor systems. In the event of a collision this module may help Ford better understand real world collisions and further improve the safety of future vehicles. This information will assist Ford in the Maintenance and care section. PUSH ON AM FM BASS TREB FM1 ST BAL FADE 140... the servicing of injury from certain upper body injuries. AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 40 F H 50 80 60 70 100 120 2 80 1 90 100 DIESEL FUEL ONLY 30 20 40 60 3 VOL - Air bags DO NOT inflate slowly or gently and the risk of your vehicle and may save information...
... about the air bag and sensor systems. In the event of a collision this module may help Ford better understand real world collisions and further improve the safety of future vehicles. This information will assist Ford in the Maintenance and care section. PUSH ON AM FM BASS TREB FM1 ST BAL FADE 140... the servicing of injury from certain upper body injuries. AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 40 F H 50 80 60 70 100 120 2 80 1 90 100 DIESEL FUEL ONLY 30 20 40 60 3 VOL - Air bags DO NOT inflate slowly or gently and the risk of your vehicle and may save information...
Owner's Manual
Page 129
... weight could result in engine damage, transmission/axle damage, structural damage, loss of control, and personal injury. Trailer towing table Engine 5.4L 6.8L 6.8L 7.3L (Diesel) 4x2 with automatic transmission Rear axle Maximum GCWR-kg Maximum trailer ratio (lbs.) weight-kg (lbs.) 3.73 5 896 (13 000) 2 812 (6 200) 3.73 7 711 (17...
... weight could result in engine damage, transmission/axle damage, structural damage, loss of control, and personal injury. Trailer towing table Engine 5.4L 6.8L 6.8L 7.3L (Diesel) 4x2 with automatic transmission Rear axle Maximum GCWR-kg Maximum trailer ratio (lbs.) weight-kg (lbs.) 3.73 5 896 (13 000) 2 812 (6 200) 3.73 7 711 (17...
Owner's Manual
Page 130
... Preparing to tow Use the proper equipment for several minutes so that the front bumper height is non-removable. Driving Engine 5.4L 6.8L 6.8L 7.3L (Diesel) 4x4 with automatic transmission Rear axle Maximum GCWR-kg Maximum trailer ratio (lbs.) weight-kg (lbs.) 4.10 6 577 (14 500) 3 265 (7 200) 3.73 7 711 (17...
... Preparing to tow Use the proper equipment for several minutes so that the front bumper height is non-removable. Driving Engine 5.4L 6.8L 6.8L 7.3L (Diesel) 4x4 with automatic transmission Rear axle Maximum GCWR-kg Maximum trailer ratio (lbs.) weight-kg (lbs.) 4.10 6 577 (14 500) 3 265 (7 200) 3.73 7 711 (17...
Owner's Manual
Page 142
... Rear Integrated Control Panel (RICP), CD Changer 10A Instrument Cluster, GEM Module, Overdrive Cancel Switch, PATS/PATS Transiever, Idle Validation Switch (Diesel only) 15A Starter Motor Relay, GEM, Radio (w/ Secondary) 5A Radio Start Feed 10A Air Bag Module, Blower Motor Relay Coil - ...5A Instrument Cluster (Charge and Airbag Warning Lamps) 30A PCM Relay Coil, Ignition Coil (Gasoline only), Fuel Heater (Diesel only), Wastegate Solenoid (Diesel only), Injector Driver Module Relay Coil (Diesel only) - Not Used - Interior Lamp Relay - Battery Saver Relay - Rear Defroster - Power Window One Touch ...
... Rear Integrated Control Panel (RICP), CD Changer 10A Instrument Cluster, GEM Module, Overdrive Cancel Switch, PATS/PATS Transiever, Idle Validation Switch (Diesel only) 15A Starter Motor Relay, GEM, Radio (w/ Secondary) 5A Radio Start Feed 10A Air Bag Module, Blower Motor Relay Coil - ...5A Instrument Cluster (Charge and Airbag Warning Lamps) 30A PCM Relay Coil, Ignition Coil (Gasoline only), Fuel Heater (Diesel only), Wastegate Solenoid (Diesel only), Injector Driver Module Relay Coil (Diesel only) - Not Used - Interior Lamp Relay - Battery Saver Relay - Rear Defroster - Power Window One Touch ...
Owner's Manual
Page 144
...* 10A* 15A* 20A* 20A* 10A* 20A* 15A* 20A* 30A* 20A* 15A* 10A* 15A 20A* (Gasoline only) - (Diesel only) 7.5A* 10A* 7.5A* 10A* 20A* (Gasoline only) - (Diesel only) Power Distribution Box Description Rear Wiper Air Bag Quarter Flip Window Motor Trailer Tow Backup Lamps, Trailer Tow Park Lamps... Instrument Panel Auxiliary Power Point Gasoline only-A/C (CASS) Diesel only-Alternator A Field Floor Console Auxiliary Power Point Park Lamps Left Rear Quarter Auxiliary Power Point Head Lamps Cargo Auxiliary Power Point DRL ...
...* 10A* 15A* 20A* 20A* 10A* 20A* 15A* 20A* 30A* 20A* 15A* 10A* 15A 20A* (Gasoline only) - (Diesel only) 7.5A* 10A* 7.5A* 10A* 20A* (Gasoline only) - (Diesel only) Power Distribution Box Description Rear Wiper Air Bag Quarter Flip Window Motor Trailer Tow Backup Lamps, Trailer Tow Park Lamps... Instrument Panel Auxiliary Power Point Gasoline only-A/C (CASS) Diesel only-Alternator A Field Floor Console Auxiliary Power Point Park Lamps Left Rear Quarter Auxiliary Power Point Head Lamps Cargo Auxiliary Power Point DRL ...
Owner's Manual
Page 145
...Location 101 102 103 104 105 106 Fuse Amp Rating 50A** 30A** 40A** 30A** 50A** - (Gasoline only) 30A** (Diesel only) 30A** 30A** 40A** 30A** - 20A** 30A** (Gasoline only) 20A** (Diesel only) - 30A** 50A** - 40A Power Distribution Box Description Ignition Switch (B1 & B3) Power Door Locks Auxiliary Blower ...Electronic Shift On The Fly (Transfer Case Motor) Junction Box Battery Feed Gasoline only-Not Used Diesel only-Injector Driver Module Heated Seats Power Seats Front Blower Motor Trailer Tow Electronic Brake Not Used Fuel Pump PCM Power 107 108 109 ...
...Location 101 102 103 104 105 106 Fuse Amp Rating 50A** 30A** 40A** 30A** 50A** - (Gasoline only) 30A** (Diesel only) 30A** 30A** 40A** 30A** - 20A** 30A** (Gasoline only) 20A** (Diesel only) - 30A** 50A** - 40A Power Distribution Box Description Ignition Switch (B1 & B3) Power Door Locks Auxiliary Blower ...Electronic Shift On The Fly (Transfer Case Motor) Junction Box Battery Feed Gasoline only-Not Used Diesel only-Injector Driver Module Heated Seats Power Seats Front Blower Motor Trailer Tow Electronic Brake Not Used Fuel Pump PCM Power 107 108 109 ...
Owner's Manual
Page 146
... emergencies Fuse/Relay Location 208 209 301 302 Fuse Amp Rating Power Distribution Box Description Wiper HI/LOW Front Washer Horn Relay Gasoline only-A/C (CASS) Diesel only-Injector Driver Module Power Relay Blower Motor EEC Power Not Used Powertrain Control Module Diode A/C Clutch Diode Not Used Power Windows Four Wheel Anti...
... emergencies Fuse/Relay Location 208 209 301 302 Fuse Amp Rating Power Distribution Box Description Wiper HI/LOW Front Washer Horn Relay Gasoline only-A/C (CASS) Diesel only-Injector Driver Module Power Relay Blower Motor EEC Power Not Used Powertrain Control Module Diode A/C Clutch Diode Not Used Power Windows Four Wheel Anti...
Owner's Manual
Page 160
... cap 3. Windshield washer fluid reservoir ENGINE OIL Checking the engine oil Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for checking the engine oil. 160 Transmission fluid dipstick 4. Maintenance and care IDENTIFYING COMPONENTS IN THE ENGINE ...COMPARTMENT 5.4L V8/6.8L V10 GASOLINE ENGINES Refer to the scheduled maintenance guide for the appropriate intervals for diesel engine component locations. 1 2 3 4 5 6 7 10 9 8 1. Engine oil dipstick 5. Power distribution box 7. Power steering fluid reservoir ...
... cap 3. Windshield washer fluid reservoir ENGINE OIL Checking the engine oil Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for checking the engine oil. 160 Transmission fluid dipstick 4. Maintenance and care IDENTIFYING COMPONENTS IN THE ENGINE ...COMPARTMENT 5.4L V8/6.8L V10 GASOLINE ENGINES Refer to the scheduled maintenance guide for the appropriate intervals for diesel engine component locations. 1 2 3 4 5 6 7 10 9 8 1. Engine oil dipstick 5. Power distribution box 7. Power steering fluid reservoir ...
Owner's Manual
Page 164
...water from a clean un-opened container until the level reaches MAX. This may cause the brakes to fail. Checking and adding brake fluid-diesel engine Check and refill the Hydromax brake fluid reservoir using the following procedure. If necessary, add brake fluid from entering the reservoir. 2. ...If taken internally, drink water and induce vomiting. Brake fluid is toxic. Use only a DOT 3 brake fluid certified to meet Ford specifications. If brake fluid contacts the eyes, flush eyes with running water for the master cylinder run dry. Do not let the reservoir for ...
...water from a clean un-opened container until the level reaches MAX. This may cause the brakes to fail. Checking and adding brake fluid-diesel engine Check and refill the Hydromax brake fluid reservoir using the following procedure. If necessary, add brake fluid from entering the reservoir. 2. ...If taken internally, drink water and induce vomiting. Brake fluid is toxic. Use only a DOT 3 brake fluid certified to meet Ford specifications. If brake fluid contacts the eyes, flush eyes with running water for the master cylinder run dry. Do not let the reservoir for ...
Owner's Manual
Page 204
...Coolant Fluid 3 Application 4X4 vehicles Capacity 1.8L (3.8 pints) All 3.3L (6.9 pints) 2 All Fill to Vehicle Emissions Control Information (VECI) decal for Motorcraft diesel engine service part numbers. **Refer to line on reservoir 25L (26.4 quarts) 6.8L V10 engine 27.0L (28.5 quarts) 5.4L V8 engine 4 4... 204 REFILL CAPACITIES Ford Part Name Front axle Motorcraft SAE 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE Rear axle 1 75W-140 Synthetic Rear Axle Lubricant Brake ...
...Coolant Fluid 3 Application 4X4 vehicles Capacity 1.8L (3.8 pints) All 3.3L (6.9 pints) 2 All Fill to Vehicle Emissions Control Information (VECI) decal for Motorcraft diesel engine service part numbers. **Refer to line on reservoir 25L (26.4 quarts) 6.8L V10 engine 27.0L (28.5 quarts) 5.4L V8 engine 4 4... 204 REFILL CAPACITIES Ford Part Name Front axle Motorcraft SAE 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE Rear axle 1 75W-140 Synthetic Rear Axle Lubricant Brake ...
Owner's Manual
Page 205
... Fuel tank Power steering fluid Transfer case fluid (if equipped) Transmission fluid 5 Ford Part Application Name Refer to your 7.3L Diesel Supplement Capacity Motorcraft SAE All 5.7L 5W-30 Super (6.0 quarts) Premium Motor Oil Refer to your 7.3L Diesel Supplement N/A Motorcraft MERCON ATF Motorcraft MERCON ATF Motorcraft MERCON ATF All All 4x4 vehicles...
... Fuel tank Power steering fluid Transfer case fluid (if equipped) Transmission fluid 5 Ford Part Application Name Refer to your 7.3L Diesel Supplement Capacity Motorcraft SAE All 5.7L 5W-30 Super (6.0 quarts) Premium Motor Oil Refer to your 7.3L Diesel Supplement N/A Motorcraft MERCON ATF Motorcraft MERCON ATF Motorcraft MERCON ATF All All 4x4 vehicles...
Owner's Manual
Page 207
... High Performance Synthetic Rear Axle Lubricant Brake fluid High Performance DOT 3 Motor Vehicle Brake Fluid Ford Premium Engine coolant-Gasoline Engine Coolant engines Item Engine coolant-Diesel engine Engine oil-Gasoline engines Ford part number XY-75W90-TQL Ford specification WSP-M2C201-A F1TZ-19580-B WSL-M2C192-A C6AZ-19542-AB ESA-M6C25-A and DOT 3 E2FZ...
... High Performance Synthetic Rear Axle Lubricant Brake fluid High Performance DOT 3 Motor Vehicle Brake Fluid Ford Premium Engine coolant-Gasoline Engine Coolant engines Item Engine coolant-Diesel engine Engine oil-Gasoline engines Ford part number XY-75W90-TQL Ford specification WSP-M2C201-A F1TZ-19580-B WSL-M2C192-A C6AZ-19542-AB ESA-M6C25-A and DOT 3 E2FZ...
Owner's Manual
Page 209
... not interchangeable. MERCON and MERCON V type fluids are not to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine information. Use of the MERCON type fluid. ENGINE DATA Engine* Cubic inches Required fuel Firing order Spark ... transmissions that requires use of any fluid other than the recommended fluid may be labeled as dual usage, such as MERCON and MERCON V. VEHICLE DIMENSIONS EXCURSION Dimension (1) Overall length (2) Overall width (3) Overall height (4) Wheelbase (5) Track (Front / Rear) 5 2 1 3 1 1 4x2 mm (in) 757 (226.7) 031 ...
... not interchangeable. MERCON and MERCON V type fluids are not to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine information. Use of the MERCON type fluid. ENGINE DATA Engine* Cubic inches Required fuel Firing order Spark ... transmissions that requires use of any fluid other than the recommended fluid may be labeled as dual usage, such as MERCON and MERCON V. VEHICLE DIMENSIONS EXCURSION Dimension (1) Overall length (2) Overall width (3) Overall height (4) Wheelbase (5) Track (Front / Rear) 5 2 1 3 1 1 4x2 mm (in) 757 (226.7) 031 ...
Owner's Manual
Page 226
...128 E Emergencies, roadside jump-starting ...151 Emission control system ...192 Engine ...209 check engine/service engine soon light ...8-9 cleaning ...201 coolant ...165 diesel ...3 fail-safe coolant ...170 idle speed control ...175 lubrication specifications ...207, 209 refill capacities ...204 service points ...160 starting after a collision ......215 226 Utilizing the Mediation/ Arbitration Program ...218 D Daytime running lamps (see Speed control) ...45 Customer Assistance ...136 Ford accessories for your vehicle ...219 Ford Extended Service Plan ...212 Getting assistance outside the U.S.
...128 E Emergencies, roadside jump-starting ...151 Emission control system ...192 Engine ...209 check engine/service engine soon light ...8-9 cleaning ...201 coolant ...165 diesel ...3 fail-safe coolant ...170 idle speed control ...175 lubrication specifications ...207, 209 refill capacities ...204 service points ...160 starting after a collision ......215 226 Utilizing the Mediation/ Arbitration Program ...218 D Daytime running lamps (see Speed control) ...45 Customer Assistance ...136 Ford accessories for your vehicle ...219 Ford Extended Service Plan ...212 Getting assistance outside the U.S.
Owner's Manual
Page 230
... child safety seats ...101 cleaning ...203 SecuriLock passive anti-theft system ...70-72 Servicing your vehicle ...158 Snowplowing ...3 Spark plugs, specifications ...204, 209 Special notice ...3 diesel-powered vehicles ...3 utility-type vehicles ...3 Specification chart, lubricants ...207, 209 Speed control ...45 Speedometer ...15 Starting your vehicle ...108, 110 jump starting ...151 Steering wheel...
... child safety seats ...101 cleaning ...203 SecuriLock passive anti-theft system ...70-72 Servicing your vehicle ...158 Snowplowing ...3 Spark plugs, specifications ...204, 209 Special notice ...3 diesel-powered vehicles ...3 utility-type vehicles ...3 Specification chart, lubricants ...207, 209 Speed control ...45 Speedometer ...15 Starting your vehicle ...108, 110 jump starting ...151 Steering wheel...
Owner's Manual
Page 231
...17.1 quarts). Check the container to the label inside of the correct type. Use Motorcraft SAE 5W-30 Super Premium Motor Oil, Ford specification WSS-M2C153-H. Refer to verify the fluid being added is used in transmissions that requires use of the MERCON type fluid. ...Use Motorcraft MERCON ATF.2 16.7L (17.7 quarts). These dual usage fluids are not to your 7.3L Diesel Supplement. Refer to line on the dipstick handle. Fill to your 7.3L Diesel Supplement. Some transmission fluids may be used in the Capacities and specifications chapter. MERCON and MERCON V type...
...17.1 quarts). Check the container to the label inside of the correct type. Use Motorcraft SAE 5W-30 Super Premium Motor Oil, Ford specification WSS-M2C153-H. Refer to verify the fluid being added is used in transmissions that requires use of the MERCON type fluid. ...Use Motorcraft MERCON ATF.2 16.7L (17.7 quarts). These dual usage fluids are not to your 7.3L Diesel Supplement. Refer to line on the dipstick handle. Fill to your 7.3L Diesel Supplement. Some transmission fluids may be used in the Capacities and specifications chapter. MERCON and MERCON V type...
Scheduled Maintenance Guide 3rd Printing
Page 3
Find Your Way Find Your Way Symbol Key Cars and Minivans Light Trucks, Sport Utilities, and Vans 4x4 Vehicles Diesel Natural Gas Vehicles (NGV) and Propane Towing a trailer or using a camper or car-top carrier Extensive idling and/or low-speed driving for long distances as in heavy commercial use such as delivery, taxi, patrol car or livery Operating in dusty conditions such as unpaved or dusty roads Off-road operation 3
Find Your Way Find Your Way Symbol Key Cars and Minivans Light Trucks, Sport Utilities, and Vans 4x4 Vehicles Diesel Natural Gas Vehicles (NGV) and Propane Towing a trailer or using a camper or car-top carrier Extensive idling and/or low-speed driving for long distances as in heavy commercial use such as delivery, taxi, patrol car or livery Operating in dusty conditions such as unpaved or dusty roads Off-road operation 3
Scheduled Maintenance Guide 3rd Printing
Page 7
... technician as soon as possible for wear and proper air pressure engine oil fluid level windshield washer solvent fluid level and drain fuel/water separator (diesel vehicles) 7 Any adverse condition should be brought to Mileage Intervals for labor, parts or lubricants used.
... technician as soon as possible for wear and proper air pressure engine oil fluid level windshield washer solvent fluid level and drain fuel/water separator (diesel vehicles) 7 Any adverse condition should be brought to Mileage Intervals for labor, parts or lubricants used.
Scheduled Maintenance Guide 3rd Printing
Page 11
...oz. Normal Schedule Normal Schedule 15,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake ..., and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system 11
...oz. Normal Schedule Normal Schedule 15,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake ..., and Vans Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add 8 to cooling system 11