Owner's Manual
Page 200
... AND OPERATING ▫ Manually Shifted Transfer Case Operating Information/Precautions ...217 ▫ Shifting Procedure - Manually Shifted Transfer Case ...219 ▫ Transfer Case Reminder Light ...220 ▫ Electronically Shifted Transfer Case Operating Information/Precautions ...221 ▫ Shifting Procedure - Electronically Shifted Transfer Case ...225 Limited-Slip Differential - If Equipped ...228 Parking Brake ...229 Brake System ...230 ▫ 3500 Dual Rear Wheel Models Only...
... AND OPERATING ▫ Manually Shifted Transfer Case Operating Information/Precautions ...217 ▫ Shifting Procedure - Manually Shifted Transfer Case ...219 ▫ Transfer Case Reminder Light ...220 ▫ Electronically Shifted Transfer Case Operating Information/Precautions ...221 ▫ Shifting Procedure - Electronically Shifted Transfer Case ...225 Limited-Slip Differential - If Equipped ...228 Parking Brake ...229 Brake System ...230 ▫ 3500 Dual Rear Wheel Models Only...
Owner's Manual
Page 216
...8226; Four-Wheel-Drive Dodge Ram Trucks are equipped with the clutch pedal partially engaged, as this section. Earlier upshifts during cruise conditions (steady speeds) will cause abnormal wear on a hill with either a Manually Shifted transfer case or an Electronically Shifted transfer case. For acceleration at speeds... less than 20 mph (30 km/h), 2nd gear is recommended to preserve brakes when driving down to 6 ACCEL 5.7L 2500/ ALL & 15 (24) 25 (40) 40 (65) 45 (72) 3500 CRUISE ...
...8226; Four-Wheel-Drive Dodge Ram Trucks are equipped with the clutch pedal partially engaged, as this section. Earlier upshifts during cruise conditions (steady speeds) will cause abnormal wear on a hill with either a Manually Shifted transfer case or an Electronically Shifted transfer case. For acceleration at speeds... less than 20 mph (30 km/h), 2nd gear is recommended to preserve brakes when driving down to 6 ACCEL 5.7L 2500/ ALL & 15 (24) 25 (40) 40 (65) 45 (72) 3500 CRUISE ...
Owner's Manual
Page 320
... Hydraulic System ...349 ▫ Clutch Linkage ...350 ▫ Propeller Shaft Universal Joints ...350 ▫ Rear Axle And 4X4 Front Driving Axle Fluid Level ...350 ▫ Transfer Case ...351 ▫ Manual Transmission ...351 ▫ Automatic Transmission ...352 ▫ Front Wheel Bearings ...355 ▫ Selection Of Lubricating Grease ...356 ▫ Noise Control System Required...
... Hydraulic System ...349 ▫ Clutch Linkage ...350 ▫ Propeller Shaft Universal Joints ...350 ▫ Rear Axle And 4X4 Front Driving Axle Fluid Level ...350 ▫ Transfer Case ...351 ▫ Manual Transmission ...351 ▫ Automatic Transmission ...352 ▫ Front Wheel Bearings ...355 ▫ Selection Of Lubricating Grease ...356 ▫ Noise Control System Required...
Owner's Manual
Page 351
... types of service, will result in 1500 Model vehicles require that 4 oz. (118 ml) Mopar limited slip additive be encountered in a level position. Transfer Case Fluid Level Check This fluid level can be added to bring the level to the bottom of the filler hole. 7 If the level of the...of the vehicle in water, as may be added to the gear lubricant. The fluid level should be checked by removing the filler plug. Ram 2500/3500 Model Axles DO NOT REQUIRE any limited slip oil additive (friction modifiers). Refer to Recommended Fluids, Lubricants and Genuine Parts for correct fluid type...
... types of service, will result in 1500 Model vehicles require that 4 oz. (118 ml) Mopar limited slip additive be encountered in a level position. Transfer Case Fluid Level Check This fluid level can be added to bring the level to the bottom of the filler hole. 7 If the level of the...of the vehicle in water, as may be added to the gear lubricant. The fluid level should be checked by removing the filler plug. Ram 2500/3500 Model Axles DO NOT REQUIRE any limited slip oil additive (friction modifiers). Refer to Recommended Fluids, Lubricants and Genuine Parts for correct fluid type...
Owner's Manual
Page 382
Automatic Transmission Mopar ATF+4, Automatic Transmission Fluid Transfer Case Mopar ATF+4, Automatic Transmission Fluid Manual Transmission Fluid NV 3500 Mopar "Manual Transmission Fluid" P/N 4874464. Limited-Slip 10.5/11.5 inch Rear Axles DO Axle NOT REQUIRE a limited slip additive. Brake ..., Lubricants and Genuine Parts. Limited-Slip Rear Axles on 1500 Models Require the addition of 118 ml (4 oz.) Mopar limited slip additive. 2500/3500 Model Front and Rear Synthetic, GL-5 SAE, 75W-90. Use only recommended brake fluids. Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P. 1500 ...
Automatic Transmission Mopar ATF+4, Automatic Transmission Fluid Transfer Case Mopar ATF+4, Automatic Transmission Fluid Manual Transmission Fluid NV 3500 Mopar "Manual Transmission Fluid" P/N 4874464. Limited-Slip 10.5/11.5 inch Rear Axles DO Axle NOT REQUIRE a limited slip additive. Brake ..., Lubricants and Genuine Parts. Limited-Slip Rear Axles on 1500 Models Require the addition of 118 ml (4 oz.) Mopar limited slip additive. 2500/3500 Model Front and Rear Synthetic, GL-5 SAE, 75W-90. Use only recommended brake fluids. Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P. 1500 ...
Owner's Manual
Page 389
... "B" 389 M Miles (Kilometers) Change engine oil and engine oil filter. Inspect PCV valve, replace as necessary. Check transfer case fluid level (4X4). Drain and refill automatic tranmission fluid and change main sump filter (45RFE/545RFE only). 18,000 (...(38 000) X X 27,000 (43 000) X 30,000 (48 000) X X X X X A I N T E N A N C E S C H E D U L E S X X X X* X 8 Inspect brake linings. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Replace spark plugs. Change front axle fluid (4X4). Change rear axle fluid. Inspect engine air cleaner filter, replace if necessary.
... "B" 389 M Miles (Kilometers) Change engine oil and engine oil filter. Inspect PCV valve, replace as necessary. Check transfer case fluid level (4X4). Drain and refill automatic tranmission fluid and change main sump filter (45RFE/545RFE only). 18,000 (...(38 000) X X 27,000 (43 000) X 30,000 (48 000) X X X X X A I N T E N A N C E S C H E D U L E S X X X X* X 8 Inspect brake linings. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Replace spark plugs. Change front axle fluid (4X4). Change rear axle fluid. Inspect engine air cleaner filter, replace if necessary.
Owner's Manual
Page 391
... 000) X 60,000 (96 000) X X X X X X X X X X* X A I N T E N A N C E S C H E D U L E S X 8 SCHEDULE "B" 391 M Miles (Kilometers) Change engine oil and engine oil filter. Inspect brake linings. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Drain and refill transfer case fluid (4X4).
... 000) X 60,000 (96 000) X X X X X X X X X X* X A I N T E N A N C E S C H E D U L E S X 8 SCHEDULE "B" 391 M Miles (Kilometers) Change engine oil and engine oil filter. Inspect brake linings. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Drain and refill transfer case fluid (4X4).
Owner's Manual
Page 393
...,000 (144 000) X X X X X A I N T E N A N C E S C H E D U L E S X X X X* X‡ X 8 Replace spark plugs. Change front axle fluid (4X4). Inspect brake linings. Change rear axle fluid. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Check transfer case fluid level (4X4).
...,000 (144 000) X X X X X A I N T E N A N C E S C H E D U L E S X X X X* X‡ X 8 Replace spark plugs. Change front axle fluid (4X4). Inspect brake linings. Change rear axle fluid. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Check transfer case fluid level (4X4).
Owner's Manual
Page 395
...,000 (178 000) (182 000) (187 000) (192 000) X X X X X X X X X X X X X X* X‡ A I N T E N A N C E S C H E D U L E S X X X X 8 X‡ Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect PCV valve, replace as necessary. Change front axle fluid (4X4). Drain and refill transfer case fluid (4X4). SCHEDULE "B" 395 M Miles (Kilometers) Change engine oil and engine oil filter. Replace spark plugs.
...,000 (178 000) (182 000) (187 000) (192 000) X X X X X X X X X X X X X X* X‡ A I N T E N A N C E S C H E D U L E S X X X X 8 X‡ Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect PCV valve, replace as necessary. Change front axle fluid (4X4). Drain and refill transfer case fluid (4X4). SCHEDULE "B" 395 M Miles (Kilometers) Change engine oil and engine oil filter. Replace spark plugs.
Owner's Manual
Page 398
... PCV valve, replace as necessary. Flush and replace engine coolant at 60 months, regardless of mileage. X X X X X* X Replace spark plugs. E Lubricate outer tie rod ends 2500/3500 (4X4) S C H E D U L E S 36,000 (58 000) [36] X X 42,000 (67 000) [42] X X 48,000 (77 000) [48] X X 54,000 (84 000) [54] X X 60,000 (96 000... only. Replace ignition cables. Inspect brake linings. Replace engine air cleaner filter. M 398 SCHEDULE "A" A I N Miles T (Kilometers) E N [Months] A Change engine oil and engine oil filter. N C Check transfer case fluid level (4X4).
... PCV valve, replace as necessary. Flush and replace engine coolant at 60 months, regardless of mileage. X X X X X* X Replace spark plugs. E Lubricate outer tie rod ends 2500/3500 (4X4) S C H E D U L E S 36,000 (58 000) [36] X X 42,000 (67 000) [42] X X 48,000 (77 000) [48] X X 54,000 (84 000) [54] X X 60,000 (96 000... only. Replace ignition cables. Inspect brake linings. Replace engine air cleaner filter. M 398 SCHEDULE "A" A I N Miles T (Kilometers) E N [Months] A Change engine oil and engine oil filter. N C Check transfer case fluid level (4X4).
Owner's Manual
Page 399
...] X X X X X X X 100,000 160 000 A I N T E N A N C E S C H E D U L E S X X X X X X* X 8 X Replace engine air cleaner filter. Inspect PCV valve, replace as necessary. Flush and replace Power Steering Fluid. Replace spark plugs. Check transfer case fluid level (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. SCHEDULE "A" 399 M Miles (Kilometers) [Months] Change engine oil and engine oil filter.
...] X X X X X X X 100,000 160 000 A I N T E N A N C E S C H E D U L E S X X X X X X* X 8 X Replace engine air cleaner filter. Inspect PCV valve, replace as necessary. Flush and replace Power Steering Fluid. Replace spark plugs. Check transfer case fluid level (4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. SCHEDULE "A" 399 M Miles (Kilometers) [Months] Change engine oil and engine oil filter.
Owner's Manual
Page 400
...,000 (182 000) [114] X 120,000 (192 000) [120] X X X X‡ X X X X* 8 Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect auto tension drive belt and replace if required (3.7L/4.7L/5.7L). N C Drain and refill transfer case fluid (4X4). E Flush and replace engine coolant, if not done at 60 mos. Retain all receipts...
...,000 (182 000) [114] X 120,000 (192 000) [120] X X X X‡ X X X X* 8 Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect auto tension drive belt and replace if required (3.7L/4.7L/5.7L). N C Drain and refill transfer case fluid (4X4). E Flush and replace engine coolant, if not done at 60 mos. Retain all receipts...
Owner Manual Diesel
Page 381
... Rear Axles DO NOT REQUIRE a limited slip additive. MAINTAINING YOUR VEHICLE 381 Chassis Component Automatic Transmission Transfer Case Manual Transmission Fluid NV 4500 Manual Transmission Fluid NV 5600 Clutch Linkage Front and Rear Axle Fluid 2500/3500 Models Brake Master Cylinder Power Steering Reservoir Fluids, Lubricants and Genuine Parts. Mopar ATF+4, Automatic...
... Rear Axles DO NOT REQUIRE a limited slip additive. MAINTAINING YOUR VEHICLE 381 Chassis Component Automatic Transmission Transfer Case Manual Transmission Fluid NV 4500 Manual Transmission Fluid NV 5600 Clutch Linkage Front and Rear Axle Fluid 2500/3500 Models Brake Master Cylinder Power Steering Reservoir Fluids, Lubricants and Genuine Parts. Mopar ATF+4, Automatic...
Owner Manual Diesel
Page 389
Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect water pump weep hole for blockage. Replace fuel filter element. Clean the water in fuel sensor. Inspect drive belt, replace as...filter and adjust bands. 22,500 (36 000) X X X X 26,250 (42 000) 30,000 (48 000) X X X X X X X X X X X 33,750 (54 000) 37,500 (60 000) X X X A I N T E N A N C E S C H E D U L E S 8 Check transfer case fluid level (4X4). Change front axle fluid (4X4). Inspect damper. Drain and refill automatic transmission fluid. Rotate tires. SCHEDULE "B" 389 M Miles (Kilometers) Change engine oil...
Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect water pump weep hole for blockage. Replace fuel filter element. Clean the water in fuel sensor. Inspect drive belt, replace as...filter and adjust bands. 22,500 (36 000) X X X X 26,250 (42 000) 30,000 (48 000) X X X X X X X X X X X 33,750 (54 000) 37,500 (60 000) X X X A I N T E N A N C E S C H E D U L E S 8 Check transfer case fluid level (4X4). Change front axle fluid (4X4). Inspect damper. Drain and refill automatic transmission fluid. Rotate tires. SCHEDULE "B" 389 M Miles (Kilometers) Change engine oil...
Owner Manual Diesel
Page 391
... parking brake if necessary. Inspect fan hub. Inspect water pump weep hole for blockage. Change rear axle fluid. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Clean the water in fuel sensor. Drain and refill automatic transmission fluid. Drain and refill transfer case fluid (4X4). Inspect drive belt, replace as required.
... parking brake if necessary. Inspect fan hub. Inspect water pump weep hole for blockage. Change rear axle fluid. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Clean the water in fuel sensor. Drain and refill automatic transmission fluid. Drain and refill transfer case fluid (4X4). Inspect drive belt, replace as required.
Owner Manual Diesel
Page 392
... 000) 90,000 (144 000) X X X X X X X X X X X X X X X 93,750 (150 000) E Inspect drive belt, replace as required. H Check transfer case fluid level (4X4). U Inspect damper. Drain and refill automatic transmission fluid. N C Lubricate outer tie rod ends 2500/3500 (4X4) models only. C Change front axle fluid (4X4). Inspect and adjust parking brake if necessary. E D Inspect fan...
... 000) 90,000 (144 000) X X X X X X X X X X X X X X X 93,750 (150 000) E Inspect drive belt, replace as required. H Check transfer case fluid level (4X4). U Inspect damper. Drain and refill automatic transmission fluid. N C Lubricate outer tie rod ends 2500/3500 (4X4) models only. C Change front axle fluid (4X4). Inspect and adjust parking brake if necessary. E D Inspect fan...
Owner Manual Diesel
Page 394
Drain and refill transfer case fluid (4X4). Inspect fan hub. Replace fuel filter element. X X X X X X X X X X M 394 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. Inspect damper. Inspect front wheel .... A Rotate tires. Inspect water pump weep hole for blockage. Clean the water in fuel sensor. Change rear axle fluid. N C Lubricate outer tie rod ends 2500/3500 (4X4) E models only. Adjust valve lash clearance. S C H E D U L E S 116,250 (186 000) 120,000 (192 000) X X X 123,750 127,500 131,250 135,000 (198 000...
Drain and refill transfer case fluid (4X4). Inspect fan hub. Replace fuel filter element. X X X X X X X X X X M 394 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. Inspect damper. Inspect front wheel .... A Rotate tires. Inspect water pump weep hole for blockage. Clean the water in fuel sensor. Change rear axle fluid. N C Lubricate outer tie rod ends 2500/3500 (4X4) E models only. Adjust valve lash clearance. S C H E D U L E S 116,250 (186 000) 120,000 (192 000) X X X 123,750 127,500 131,250 135,000 (198 000...
Owner Manual Diesel
Page 396
Inspect brake linings. X X X X X X Inspect and adjust parking brake if necessary. Inspect drive belts, replace as necessary. Inspect front wheel bearings. E Rotate tires. Check transfer case fluid level (4X4). Inspect water pump weep hole for blockage Replace fuel filter element. M 396 SCHEDULE "A" A I Schedule "A" N T Miles E N (Kilometers) A [Months] ... X X X X 22,500 (36 000) [18] X X 30,000 (48 000) [24] X X X X X X 37,500 (60 000) [30] X X 8 Lubricate outer tie rod ends 2500/3500 (4X4) models only. Clean the water in fuel sensor. Inspect fan hub. Inspect damper.
Inspect brake linings. X X X X X X Inspect and adjust parking brake if necessary. Inspect drive belts, replace as necessary. Inspect front wheel bearings. E Rotate tires. Check transfer case fluid level (4X4). Inspect water pump weep hole for blockage Replace fuel filter element. M 396 SCHEDULE "A" A I Schedule "A" N T Miles E N (Kilometers) A [Months] ... X X X X 22,500 (36 000) [18] X X 30,000 (48 000) [24] X X X X X X 37,500 (60 000) [30] X X 8 Lubricate outer tie rod ends 2500/3500 (4X4) models only. Clean the water in fuel sensor. Inspect fan hub. Inspect damper.
Owner Manual Diesel
Page 397
... transfer case fluid level. Clean the water in fuel sensor 45,000 (72 000) [36] X X X 52,500 (84 000) [42] X X 60,000 (96 000) [48] X X X X 67,500 (108 000) [54] X X 75,000 (120 000) [60] X X X X A I N T E N A N C E S C H E D U L E S X X X X X X X X X X X X X X X 8 Inspect fan hub. Clean the water in fuel sensor. Rotate tires. Lubricate outer tie rod ends 2500/3500...
... transfer case fluid level. Clean the water in fuel sensor 45,000 (72 000) [36] X X X 52,500 (84 000) [42] X X 60,000 (96 000) [48] X X X X 67,500 (108 000) [54] X X 75,000 (120 000) [60] X X X X A I N T E N A N C E S C H E D U L E S X X X X X X X X X X X X X X X 8 Inspect fan hub. Clean the water in fuel sensor. Rotate tires. Lubricate outer tie rod ends 2500/3500...
Owner Manual Diesel
Page 398
...] X X 90,000 (144 000) [72] X X X X X X X X X X X X 97,500 (156 000) [78] X X 100,000 (160 000) X X X 105,000 (168 000) [84] X X X X X X C Check transfer case fluid level (4X4). E Lubricate outer tie rod ends 2500/3500 (4X4) models only. U Inspect damper. L E Inspect water pump weep hole for blockage. S Replace fuel filter element. Drain and refill automatic transmission...
...] X X 90,000 (144 000) [72] X X X X X X X X X X X X 97,500 (156 000) [78] X X 100,000 (160 000) X X X 105,000 (168 000) [84] X X X X X X C Check transfer case fluid level (4X4). E Lubricate outer tie rod ends 2500/3500 (4X4) models only. U Inspect damper. L E Inspect water pump weep hole for blockage. S Replace fuel filter element. Drain and refill automatic transmission...