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Question posted by Gavinsatterthwaite0910 on January 22nd, 2024

How Do I Replace The Power Cord On My Ryobi Csb123

I'm stuck trying to get into the black box to release the wires from the old power xor

Current Answers

Answer #1: Posted by SonuKumar on January 25th, 2024 11:55 PM
SonuKumar

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May 9th, 2021

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Replacing the power cord on your Ryobi CSB123 circular saw can be done, but it does involve accessing the internal wiring which requires some disassembly. Here's a guide to help you:

Tools and Materials:

Phillips screwdriver

Flathead screwdriver (optional)

New power cord with compatible plug (check the power rating of your saw)

Wire nuts or electrical tape (depending on desired connection method)

Electrical pliers (optional)

Safety Precautions:

Unplug the saw from the power outlet before starting.

Wear safety glasses to protect your eyes from debris.

Be careful not to damage any internal components while working.

Instructions:

Locate the access point to the internal wiring. This might be a panel on the back or bottom of the saw. Consult the user manual for your specific model if needed.

Unscrew the panel to access the internal components. There might be multiple screws holding it in place.

Identify the power cord terminals. They should be attached to the motor with either screw terminals or quick-connect connectors.

Disconnect the old power cord from the saw. Take note of which wire goes to which terminal (usually black to black, white to white).

Unscrew the black box (sometimes called the junction box) that houses the cord strain relief and wire connections. This might be held in place by a screw or a snap-fit mechanism. Be careful not to break any plastic tabs.

Cut off the old plug from the old power cord. Leave enough wire length for splicing or connecting with the new cord.

Prepare the new power cord. Strip the ends of the wires about 1/2 inch to expose the bare copper.

Connect the new power cord to the saw. You can do this in two ways:

Splicing: Twist the corresponding wires from the new and old cords together and secure them with wire nuts. Ensure all connections are tight and insulated with electrical tape.

Quick-connect: If your saw has quick-connect terminals, simply push the stripped ends of the new wires into the appropriate slots and press firmly until they click into place.

Reassemble the black box and secure it with the screw or snap-fit mechanism.

Reconnect the panel to the saw body and tighten the screws.

Double-check all connections and ensure no wires are pinched or exposed.

Plug the saw back into the power outlet and test it. If it doesn't turn on, double-check your connections and ensure the new cord is working properly.

Additional Tips:

Take pictures of the wiring before disconnecting anything to use as a reference during reassembly.

Label the wires if you're unsure which goes where.

If you're uncomfortable working with electrical components, consider taking your saw to a qualified repair technician.

Remember, safety is paramount while working with electrical equipment. If you're unsure about any step, it's always best to consult a professional.

I hope this guide helps you replace the power cord on your Ryobi CSB123 circular saw successfully!


Please respond to my effort to provide you with the best possible solution by using the "Acceptable Solution" and/or the "Helpful" buttons when the answer has proven to be helpful.

Regards,
Sonu
Your search handyman for all e-support needs!!

Related Ryobi CSB123 Manual Pages

English Manual - Page 1

... of injury, the user must read and understand the operator's manual before using this product. SAVE THIS MANUAL FOR FUTURE REFERENCE CIRCULAR SAW DOUBLE INSULATED CSB123 Your circular saw has been engineered and manufactured to our high standard for your purchase. WARNING: To reduce the risk of rugged, trouble-free performance...
English Manual - Page 2

...in your RYOBI® power tool for a period of two years from the date of the Service Center nearest you must also present proof of sale). The replacement power tool will complete...www.ryobitools.com. Box 1207, Anderson, SC 29622-1207, by calling 1-800-525-2579 or by contacting a service representative at our option. To receive a replacement power tool or requested warranty ...
English Manual - Page 3

... easier to your application. Such preventive safety measures reduce the risk of starting . Failure to lose control. Distractions can be replaced by poorly maintained power tools.  Keep cutting tools sharp and clean. Keep cord away from heat, oil, sharp edges, or moving parts.  If devices are provided for which may result in the...
English Manual - Page 4

...below the workpiece.  Never hold piece being cut for any reason, release the trigger and hold the saw and position your second hand on auxiliary handle,...body exposure, blade binding, or loss of control.  Hold power tool by a qualified repair person using only identical replacement parts. This improves the accuracy of control.  Never use dull... wiring or its own cord.
English Manual - Page 5

... spring. A wire gauge size (A.W.G.) of the time it will reduce the risk of cord location. Following this tool. Never clamp ...power tool. Constantly stay aware of serious personal injury.  Do not wear loose clothing or jewellery. If you loan someone this tool...released. A guard or other sawing, the lower guard should be carefully checked to determine that may be replaced...
English Manual - Page 6

... operator's manual before using this product. Proper interpretation of current Rotational speed, at no load Class II Tool Double-insulated construction .../min Per Minute Revolutions, strokes, surface speed, orbits etc., per second) W Watt Power min Minutes Time Alternating Current Type of current Direct Current no No Load Speed Type or a characteristic of...
English Manual - Page 7

... this product until you read thoroughly and understand completely the operator's manual. Call Ryobi customer service for use only identical replacement parts. If you return the product to explain the levels of any power tool can result in property damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields. CAUTION...
English Manual - Page 8

... a break in the tool's internal insulation. ELECTRICAL CONNECTION This product has a precision-built electric motor. NOTE: AWG = American Wire Gauge WARNING: Keep the extension cord clear of the system and should be performed only by Underwriter's Laboratories (UL) should be connected to a power supply that it for the usual threewire grounded power cord. Failure to do...
English Manual - Page 10

...replaced. WARNING: Do not attempt to modify this product until assembly is located on the product and in a hazardous condition leading to heed this product requires an understanding of accidental starting and possible serious personal injury. 10 Failure to power... the switch, the saw dust and chips away from the box. Blade Blade Wrench Operator's Manual WARNING: If any accessories ...
English Manual - Page 11

...result in a serious accident. WARNING: If inner flange bushing has been removed, replace it before engaging spindle lock. n Replace "D" washer. n Remove spring washer and outer blade washer ("D" washer). Failure ...61550;n Depress and hold spindle lock button. n Depress spindle lock button and replace blade screw. n Tighten blade screw securely by turning it clockwise with the...
English Manual - Page 12

...possible serious injury. KICKBACK See Figures 5 - 8. BLADE SET TOO DEEP INCORRECT SUPPORT Fig. 5 Fig. 6 DANGER: Release switch immediately if blade binds or saw stalls. OPERATION WARNING: Do not allow familiarity with the blade wrench, while keeping ... wear safety goggles or safety glasses with side shields when operating power tools. Remember that a careless fraction of the saw.
English Manual - Page 13

...when making a cut  Cutting warped or wet lumber  Operating the tool incorrectly or misusing the tool To lessen the chance of work , lower blade guard does not cover blade on...practices:  Keep the blade at the correct depth setting. If you have the guard repaired or replaced. OPERATION  Making a cut with a dull, gummed up, or improperly set blade  ...
English Manual - Page 14

... will increase the chance of cut accuracy, a scale is moving it to "kickback" towards you release the switch trigger, allow the blade to come to the closed , unplug the saw from the ...the saw to an authorized factory service center for repair. Do not remove the saw from the power supply. To stop . Always keep correct blade depth setting. STARTING/STOPPING THE SAW See Figure...
English Manual - Page 15

...control of the workpiece that the workpiece will fall off when the cut , ­release the switch trigger immediately and allow the blade to come to learn the correct and incorrect ...61550; Avoid placing the saw and reposition the cord to prevent it replaced before beginning your hand on the workpiece while making a cut .  Keep the cord away from hanging up on the workpiece while making...
English Manual - Page 20

... wear and possible premature failure because the fiberglass chips and grindings are listed above. POWER Supply cord Replacement If replacement of attachments or accessories not recommended can damage, weaken or destroy plastic which may result in serious personal injury. 20 Electric tools used on these accessories, call 1-800-525-2579.  Edge Guide...969862009 ...
English Manual - Page 22

...; MODEL NUMBER • SERIAL NUMBER CSB123 • How to obtain Replacement Parts: Replacement parts can be purchased online at 1-800-525-2579. RYOBI® is a registered trademark of our...To obtain Customer or Technical Support please contact us at www.ryobitools.com or by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to these ...
Repair Sheet - Page 3

... (14 mm 1 987000326 OPERATOr's Manual (961022007) 10-28-08 (REV:01) * STANDARD HARDWARE ITEM - NUMBER DESCRIPTION QTY KEY NO. MAY BE PURCHASED LOCALLY  MODEL NUMBER CSB123 The model number will be found on a plate attached to the motor housing...
Repair Sheet - Page 4

...requiring disassembly of a double insulated tool can result in . CIRCULAR SAW - MODEL NUMBER CSB123 1 11 12 13 15 17... 18 14 16 15 1 2 3 4 19 20 21 25 28 23 24 22 29 30 20 26 5 6 7 9 8 2 10 27 31 32 FIGURE B WARNING: Improper repair of your tool requires safety testing and should only be performed by a Ryobi Authorized Service Center. RYOBI...
Repair Sheet - Page 5

RYOBI 7-1/4 in 2 21 551054001 BAFFLE 1 22 ... 7621301 Switch 1 6 6620613 * screw (M3.5 x 10 mm 1 7 6933702 CORD CLAMP 1 8 5927401 BEND RELIEF 1 9 7335602 Power cord 1 10 940221050 CORD TAG LABEL 1 11 551051001 END COVER 1 12 660118001 * SCREW (8-18 x ... ordering parts. MODEL NUMBER CSB123 The model number will be found on a plate attached to the motor housing.
Repair Sheet - Page 6

CIRCULAR SAW - MODEL NUMBER CSB123 POWER CORD BLACK LEAD BRUSH ASSEMBLY BLACK LEAD RED BRUSH LEAD WHITE LEAD SWITCH WHITE BRUSH LEAD BRUSH ASSEMBLY MOTOR WIRING DIAGRAM  RYOBI 7-1/4 in.

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