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Question posted by ghughey on May 7th, 2013

How To Change Fuel Pump

do I remove the fuel tank to remove fuel pump?

Current Answers

Answer #1: Posted by TexasDeviL on May 7th, 2013 8:02 AM
This answer was accepted by the poster of the original question.
TexasDeviL

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December 27th, 2012

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 The fuel pump is located inside the gas tank, and uses an electric motor to pump gasoline from the fuel tank to the engine.

Let the amount of gas in the fuel tank deplete as much as possible. The less fuel there is in the tank, the easier it will be for you to remove and re-install the tank.

Disconnect the battery by loosening and removing the connectors from the terminals. Secure them so that they cannot touch the terminals.

Place a brick or block of wood on each side of the front tires to prevent the Jeep from rolling, then jack up the rear end.

Crawl underneath the Jeep, and disconnect the hoses from the fuel tank with your hands.

Remove the bolts that hold the fuel tank in place (you might want to get someone to help you with this step). Do not remove the long bolts with the rubber caps, as they attach the fuel tank to the skid plate, and this can be removed as a single unit. Make sure to keep any wires and hoses clear of the fuel tank as you lower it.

Clean the area around the fuel pump module thoroughly with soap and water to prevent any dirt or other contaminants from entering the fuel tank.

Remove the lock nut holding the fuel module in place. You can use a wrench to remove the lock nut.

Lift the fuel module out of the tank. Have a bucket handy in case any gas spills as you're removing it.

Place the new fuel pump module into the tank so that it faces the front, and secure it in place with the lock nut.

Lift the fuel tank back into place about 6 inches below where it connects to the Jeep's body, and reconnect the wires and hoses.

Place the fuel tank into position against the Jeep, and re-attach the bolts to secure it in place.

Lower the Jeep from the jack, and reconnect the battery.


If you agree that the answer I provided is correct please remember to "accept" and/or mark it as "helpful" so I know I'm doing a good job. Thank you, I would really appreciate it.

[automotive mechanic and phone modding enthusiast]

Related Manual Pages

Owner's Manual - Page 58

... by an authorized dealer as soon as the battery has power or until the ignition key is removed. • Unlocks the doors automatically. Deployed airbags can't protect you in another collision. Enhanced ..., the Enhanced Accident Response System performs the following functions: • Cuts off fuel to the engine. • Flashes hazard lights. • Turns on the interior lights, which remain on...
Owner's Manual - Page 169

... Cluster - Premium ...171 Instrument Cluster Descriptions ...172 Electronic Vehicle Information Center (EVIC) - If Equipped ...183 ▫ Engine Oil Change Indicator System ...184 ▫ EVIC Functions ...185 ▫ Compass/Temperature/Audio ...186 ▫ Average Fuel Economy ...186 ▫ Distance To Empty (DTE) ...187 ▫ Elapsed Time ...187 ▫ Tire Pressure Monitor (TPM) ...187...
Owner's Manual - Page 174

... PANEL INSTRUMENT CLUSTER DESCRIPTIONS 1. Fuel Gauge/Fuel Door Location When the ignition switch is in the fuel tank. Voltage Warning Light This light shows the status of fuel remaining in the ON position,...of the electrical charging system. The fuel pump symbol points to the side of a problem with the engine running you of the vehicle where the fuel door is normal. If the Voltage...
Owner's Manual - Page 187

... when you start the engine. 2. Do not start the vehicle, the oil change indicator system (after performing the scheduled maintenance) refer to the following functions is displayed on the... EVIC: • Compass/Temperature/Audio • Average Fuel Economy If necessary repeat this procedure. EVIC Functions 4 EVIC Button Press the EVIC button...
Owner's Manual - Page 189

...be displayed, based on the current values in the DTE calculation and the current fuel tank level. Adding a significant amount of fuel. Tire Pressure Monitor (TPM) Refer to set and recall features when the ...) or the vehicle is in driving style or vehicle loading will change to the vehicle will turn off the LOW FUEL text and a new DTE value will increment when the ignition switch...
Owner's Manual - Page 242

... dealer) is recommended. Extremely Cold Weather (Below 20°F Or 29°C) To ensure reliable starting procedure. Unburned fuel could enter the catalytic converter and once the engine has started . See Section 6 of an externally powered electric engine ...manual for jump-starting of either a cold or a warm engine does not require pumping or depressing the accelerator pedal.
Owner's Manual - Page 254

... Second generation continuously variable transaxle (CVT2L) with marked trails. These off -road performance, premium fuel is equipped with an active spark knock system and can adjust the engine calibration for a varying... two front and one rear • Front engine and transaxle skid plate • Fuel tank skid plate • Air filtration system The Freedom Drive II Off-Road Package The ...
Owner's Manual - Page 255

... Electronic Stability Program (ESP) • Hilldescent control • Unique off-road engine calibration for optimum offroad performance with premium fuel • Off-road Brake Traction Control • Unique off-road Anti-lock brake calibration • Heavy duty cooling package ...wheel drive mode. In low, the transaxle (CVT2L) initially maintains the 19:1 crawl ratio before changing ratio.
Owner's Manual - Page 257

... a running ground clearance C= 9 in the Low Off-Road mode or reverse, the engine calibration changes to run higher spark advance with premium fuel for a varying range of 35.6 ft (11 m). 5 Your vehicle is in (23 cm...), a departure angle D= 33 degrees, and a turning circle of fuel octane levels. STARTING AND OPERATING 255 • Unique Engine Calibration - When the system has...
Owner's Manual - Page 314

...with these blends may result in starting and drivability problems and may damage critical fuel system components. Fuels blended with MMT offer no performance advantage beyond gasolines of the manufacturer. The ... and ETBE. Since the MMT content of these oxygenates may not be indicated on the pump, you should ask your vehicle. CAUTION! MMT In Gasoline MMT is prohibited in the ...
Owner's Manual - Page 317

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Owner's Manual - Page 318

...improperly installed, a "gASCAP" message will appear the next time A fire may result if gasoline is pumped into a portable container that cap is not tighten properly, the MIL will cause the Malfunction Indicator Light ... This is in or near the vehicle when the gas cap is removed or the tank filled. • Never add fuel when the engine is refueled. NOTE: Tighten the gas cap about 1/4 turn ...
Owner's Manual - Page 319

.... CAUTION! Refer to tow your vehicle, the driver, passengers, cargo and trailer tongue weight. A poorly fitting cap could result from using an improper fuel tank filler cap (gas cap). TRAILER TOWING In this information to "Onboard Diagnostic System - OBD II" in this manual for trailer towing. 5 VEHICLE LOADING Vehicle Loading ...
Owner's Manual - Page 330

... Driving Reduce speed. − Air Conditioning Turn off temporarily. − refer to maximize fuel efficiency. NOTE: Check the automatic transmission fluid level before towing. 328 STARTING AND OPERATING Towing... Tips - Automatic Transmission The automatic transmission fluid and filter should be changed if you can get back to cruising speed. − Use speed control in ...
Owner's Manual - Page 356

... requirements of DaimlerChrysler Material Standard MS-6395. This engine oil improves low temperature starting and vehicle fuel economy. Your engine oil filler cap also states the recommended engine oil viscosity grade for recommended engine oil change intervals. Engine Oil Selection (Gasoline Engines) For best performance and maximum protection for all types of...
Owner's Manual - Page 360

... old PCV valve. Do not attempt to "Maintenance Schedule" under Section 8. The fuel filters are located inside the fuel tank. 358 MAINTAINING YOUR VEHICLE To minimize the possibility of catalyst damage: • Do... at which a vehicle can be necessary. If a valve is in the fuel tank, frequent fuel filter replacement may accumulate deposits. As vehicle mileage builds up, the PCV valve...
Owner's Manual - Page 372

...equivalent in material and specification, in any fuel system servicing. You are present. Inspect all hose connections such as the exhaust manifold. Fuel System Connections Electronic Fuel Injection high pressure fuel systems are designed with tubes and special... wear. 370 MAINTAINING YOUR VEHICLE • Do not change the thermostat for evidence of heat and mechanical damage.
Owner's Manual - Page 403

... level while the vehicle is on level ground will reset the oil change indicator message after a fully warmed engine is shut off -road for Fuel • Check the engine oil level about five minutes after completing the scheduled oil change. required. Change your vehicles oil if it has been six months since the last...
Owner's Manual - Page 425

...314 382 Garage Door Opener (HomeLink ) ...142 Gas Cap (Fuel Filler Cap) ...314,316,349 Gasoline, Clean Air ...311 Gasoline (Fuel) ...311,395 10 INDEX 423 Fluid, Brake ...397 Fluid... Four Wheel Drive ...251 Systems ...251 Four Wheel Drive Operation ...251 Freeing A Stuck Vehicle ...342 Fuel ...311,396 Adding ...314 Additives ...313 Capacity ...395 Clean Air ...Filler Cap (Gas Cap) Filter ......
Owner's Manual - Page 426

... ...12 ...12 ...12 ...15,19 ...61 ...183 ...78 424 INDEX Gasoline, Reformulated ...312 Gauges Coolant Temperature ...177 Fuel ...172 Odometer ...179 Tachometer ...174 Gearshift ...246 General Information ...18,109,310 General Maintenance ...352 Glass Cleaning ...380 Gross...) Transmitter ...142 Hood Release ...118 Hoses ...370 Ignition ...Key ...Ignition Key Removal ...Immobilizer (Sentry Key) .

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