Hayward CAT-2000 Support Question
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Question posted by cbmerrill1 on May 3rd, 2016
Hayward Cat 2000
PH reading 9.9. Actual reading is 7.5.
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Related Hayward CAT-2000 Manual Pages
CAT 2000 - Page 1
CAT 2000
AUTOMATED CONTROLLER
OWNER'S MANUAL
INSTALLATION OPERATION
MAINTENANCE SPECIFICATIONS
CAT 2000 - Page 2
...will also reduce facility down-time.
CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. For the purposes of this entire manual,... familiar with the physical characteristics of the pool or spa to eliminate pressure from the CAT 2000 line of a chemical feeder. The product...Any swimming pool contractor or maintenance engineer should provide you have the tools and knowledge to read this manual,...
CAT 2000 - Page 3
.... Section 5. Section 13. Section 7. Section 11. Section 9. Section 3. Section 12. Packaging Contents Standard Installation Installation Utilizing Bypass Line Preparing Pool or Spa Water Chemistry Setting and Operating the CAT 2000 Advanced (Dealer) Setup Mode Display Functions Maintenance Troubleshooting Specifications Warranty
Section 1. Section 6. Section 4. Section 14. Section 8.
CAT 2000 - Page 4
... hours a day, compliance with the CAT 2000 controller. MANUAL -VS- The results include elimination of "human error", accurate and reliable maintenance of chemicals on operating staff, and a reduction of chemical usage and costs. SECTION 1.
CHEMICAL AUTOMATION WITH THE CAT 2000
A pool operator typically checks and adjusts pool or spa water chemistry hourly at best. ILLUSTRATION...
CAT 2000 - Page 5
... adjustments are made through the touch-screen interface front panel. If pH is maintained above 7.6 (too alkaline), sanitizer activity is detected. The CAT 2000 controller is preset from the factory to maintain pH 7.5.
The Flow Cell provides a convenient location for pools and spas is an actual measure of sanitizer activity (chlorine, bromine, ozone, etc.) and bacteriological water...
CAT 2000 - Page 7
... to your new controller system carefully. Do not use a razor or sharp instrument to Connect Sensors)
(2) Sensor Storage Containers
(1) CAT 2000 Owner's Manual
The CAT 2000 Pro-Pack includes the following :
(1) CAT 2000 Water Chemistry Controller
(1) Professional Series pH Sensor with 24" Cable and BNC Connector
(1) Professional Series ORP Sensor with 24" Cable and BNC Connector
(2) BNC...
CAT 2000 - Page 8
...pH and ORP sensors from corrosive materials and physical hazards.
3. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. A pressure differential is in the plumbing. We recommend using a CAT... vertical wall.
4. SECTION 5.
INSTALLATION PROCEDURES The key to pool or spa operator. Relieve pressure from pool or spa. Select a convenient mounting location for installation: Drill (Cordless ...
CAT 2000 - Page 9
...cables to Suction)
Rotary Flow Sensor
Flow Flow
Chemical Pump
CAT CO2 or
pH Control
Flow Cell / Flow Sensor Bypass Line Flow
Solenoid
... controller unit from left side of controller unit and store for any leaks. CAT 2000 INSTALLATION DIAGRAM WITH FLOWCELL
pH Sensor
CAT 2000
ORP Sensor
CAT 2000 CONTROLLER
Chemical Pump
Influent (to Return Line)
Main Drain and Skimmer
SUCTION LINE...
CAT 2000 - Page 10
...CAT 2000 controller on bypass inlet and effluent immediately adjacent to accommodate ½" NPT Professional Series pH... & ORP sensors as shown in Illustration 3. Install ball valves on a vertical wall.
4. Install Rotary Flow Sensor in bypass line as the material used in Illustration 3.
9. INSTALLATION WITH BYPASS LINE
CAT recommends the use of ten feet from pool or spa... HAYWARD ...
CAT 2000 - Page 11
... use .
11.
CAT 2000 INSTALLATION DIAGRAM WITH BYPASS LINE
CAT 2000
CAT 2000 CONTROLLER
Chemical Pump
pH Sensor Sensor Adaptor
ORP Sensor Sensor Adaptor
Chemical Pump
CAT CO2 or
pH Control
Solenoid Flow Cell.... ILLUSTRATION 3. Resume operation of controller unit and save for future use . Remove pH and ORP sensor storage caps and save for leaks. Teflon tape may be used...
CAT 2000 - Page 12
... WATER CHEMISTRY
Now that your pool or spa water conforms to initiating automated control of the pool or spa. All CAT water quality controllers maintain sanitizer levels (chlorine, bromine, ozone, etc.) based on and setting up the CAT 2000.
Confirm that your local or State Health Department.
CAT strongly recommends establishing desired pH, sanitizer residual, calcium hardness, total...
CAT 2000 - Page 13
..." LED.
2. Press and hold the Hidden Button (#1) for five seconds to Illustration 4 for controller unit button designations. Calibrating pH Readings from the CAT 2000 are ready to set your manual pH test reading.
3. SETTING AND OPERATING THE CAT 2000
Once desired start up chemistry parameters have been established, you must select base feed mode. To match manual water...
CAT 2000 - Page 14
... ORP Setpoint The CAT 2000 is the level you wish to prevent accidental over-feeding. Manually test pool or spa to confirm that the current sanitizer reading (chlorine, bromine, etc.) is preset from the factory to the normal operating mode after twenty seconds, storing any changes. The controller will automatically return to maintain pH at 650...
CAT 2000 - Page 15
... Automatically Controlling ORP Feed For automated control of the pH chemical feeder press the pH Channel Mode Selection Button (#5) until the green "AUTO" LED is illuminated. About Proportional Feed The CAT 2000 features an advanced proportional feed algorithm which constantly analyzes ... initiates feeding in intervals based on the relationship between setpoint and actual water sample values.
CAT 2000 - Page 16
... Channel Decrease Button
8
ORP Channel Setpoint Adjustment Button
9
ORP Channel Mode Selection Button
CAT 2000
pH/ORP AUTOMATED CONTROLLER
FEED
p1H
ALARM
2
3
SETPOINT ADJUSTMENT
4
SET
CALIBRATE
ORP FEED
ALARM
6
7
SETPOINT ADJUSTMENT
8
SET
pH FEED MODE
5
AUTO OFF MANUAL
ORP FEED MODE
AUTO OFF MANUAL
9
CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. ALL RIGHTS RESERVED
CAT 2000 - Page 17
... not need to make a selection.
Entering Advanced Setup Mode Find the Hidden Button (#1) located behind the large pH text over the pH digital display.
1.
Advanced (Dealer) Setup Options
Beginning with the 2008 model year, the CAT 2000 controller incorporates an advanced programming menu and enhanced features. b Base feed selected.
Press and hold the Hidden...
CAT 2000 - Page 22
...pH and ORP measured values, and the feed output and alarm status of controller operating parameters.
Use this selection when the controller is
attached to make a hard-copy record of both channels.
Serial Interface
Srl The CAT 2000... printer is attached to a
CAT Serial Printer to a PC or building automation system. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Demonstration Mode
...
CAT 2000 - Page 23
... (#1) This green LED is illuminated whenever the pH chemical feeder is illuminated causes the pH setpoint to be visible to designations of the pool or spa water (as calibrated) passing through the filtration system. Check that the pH chemical feeder is functioning properly and that for enhanced viewing the CAT 2000 features a "dead-front" display panel, so...
CAT 2000 - Page 26
... tooth paste.
Never allow a pH or ORP sensor to ensure pH stability. PRECISION CALIBRATION The CAT 2000 controller provides instrument-grade accuracy which exceeds that of sensor body) with fresh water, replace teflon thread-seal tape, and reinstall sensors. A household liquid dishwashing detergent may need to calibrate pH, and inconsistent readings are indications that changes in...
CAT 2000 - Page 31
...; warrants the CAT 2000 automated controller to be directed to be defective upon examination.
Professional Series pH and ORP sensors are warranted for a period of five years from date of delivery to original purchaser, shipping prepaid, and which is found to the following address:
Hayward Commercial Pool Products 10101 Molecular Drive Suite 200 Rockville, MD...
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