Owner Manual
Page 2
Careless or improper use E15 or E85 blended fuels. Chain brake unlocked/locked. with one hand only. contact may cause XX the guide bar to move suddenly upward and backward (so-called kickback), which the ... cause cancer, birth defects or other reproductive harm. 2 The engine is stopped by any object must be dangerous! IDENTIFICATION OF SYMBOLS WARNING! Bar and chain oil fill. Unlock chain brake. Never operate a chainsaw holding it with any nonroad engine repair WARNING! Always wear: • Approved protective helmet • Approved hearing protection •...
Careless or improper use E15 or E85 blended fuels. Chain brake unlocked/locked. with one hand only. contact may cause XX the guide bar to move suddenly upward and backward (so-called kickback), which the ... cause cancer, birth defects or other reproductive harm. 2 The engine is stopped by any object must be dangerous! IDENTIFICATION OF SYMBOLS WARNING! Bar and chain oil fill. Unlock chain brake. Never operate a chainsaw holding it with any nonroad engine repair WARNING! Always wear: • Approved protective helmet • Approved hearing protection •...
Owner Manual
Page 3
...23. Depth gauge 25. Guide bar retaining nuts 28. Does not apply to all models. (**) = Configuration for models equipped with chain tensioning screw located on front. Front handle 6. ON/STOP switch 9. Cylinder cover 16. Cutters 24. Manual 3 Fuel mix fill ...Guide bar 22. Muffler 5. Bumper spike 15. Clutch cover 20. Chain direction of your product may vary from the item shown. (*) = Configuration for models equipped with chain tensioning screw located on side. Chain tensioning screw 29. Chain catcher 21. Choke/fast idle lever 10. Starter housing 13. Drive...
...23. Depth gauge 25. Guide bar retaining nuts 28. Does not apply to all models. (**) = Configuration for models equipped with chain tensioning screw located on front. Front handle 6. ON/STOP switch 9. Cylinder cover 16. Cutters 24. Manual 3 Fuel mix fill ...Guide bar 22. Muffler 5. Bumper spike 15. Clutch cover 20. Chain direction of your product may vary from the item shown. (*) = Configuration for models equipped with chain tensioning screw located on side. Chain tensioning screw 29. Chain catcher 21. Choke/fast idle lever 10. Starter housing 13. Drive...
Owner Manual
Page 4
... or making repairs except carburetor adjustments. Do not start the saw when the guide bar is in a cut is intended for Gasoline-Powered Chain Saws - PLANNING AHEAD • Read this tool. 4 an approved safety hard hat; Secure hair above shoulder length. • Keep ...rules, precautions, and operating instructions before operating a chainsaw. • Carefully plan your hearing. Occupational Health and Safety CSA Z62.3-11 Chain Saw Kickback Occupational Health and Safety INTRODUCTION A chainsaw is strenuous. If symptoms occur such as non‐fogging, vented goggles or face ...
... or making repairs except carburetor adjustments. Do not start the saw when the guide bar is in a cut is intended for Gasoline-Powered Chain Saws - PLANNING AHEAD • Read this tool. 4 an approved safety hard hat; Secure hair above shoulder length. • Keep ...rules, precautions, and operating instructions before operating a chainsaw. • Carefully plan your hearing. Occupational Health and Safety CSA Z62.3-11 Chain Saw Kickback Occupational Health and Safety INTRODUCTION A chainsaw is strenuous. If symptoms occur such as non‐fogging, vented goggles or face ...
Owner Manual
Page 5
...other trees, branches, rocks, fences, stumps, etc. Wipe up and back toward the operator. Avoid kickback which can happen. The saw chain stops moving saw chain in the cut wood and causes the saw . With a basic understanding of the spark arresting screen. When cutting a branch, do ...released. • With the engine stopped, hand-carry the chainsaw with the muffler away from your body, and the guide bar and chain to the rear, preferably covered with a temperature limiting muffler and spark arresting screen which meets the requirements of sparks or flame in the...
...other trees, branches, rocks, fences, stumps, etc. Wipe up and back toward the operator. Avoid kickback which can happen. The saw chain stops moving saw chain in the cut wood and causes the saw . With a basic understanding of the spark arresting screen. When cutting a branch, do ...released. • With the engine stopped, hand-carry the chainsaw with the muffler away from your body, and the guide bar and chain to the rear, preferably covered with a temperature limiting muffler and spark arresting screen which meets the requirements of sparks or flame in the...
Owner Manual
Page 6
... depth gauge and guard link which deflect kickback force and allow wood to maintain control of saw above shoulder height. LOW-KICKBACK CHAIN A low-kickback chain is difficult to gradually ride into the cutter. FRONT HAND GUARD The front hand guard is required and shall not be removed ...is to be used for Commercial Logging. 6 REDUCED KICKBACK GUIDE BAR The reduced-kickback guide bar is designed to stop the chain in ANSI B175.1. CHAIN BRAKE The chain brake is designed with both feet. • Stand slightly to the left hand positions for gasoline powered chainsaws as the ...
... depth gauge and guard link which deflect kickback force and allow wood to maintain control of saw above shoulder height. LOW-KICKBACK CHAIN A low-kickback chain is difficult to gradually ride into the cutter. FRONT HAND GUARD The front hand guard is required and shall not be removed ...is to be used for Commercial Logging. 6 REDUCED KICKBACK GUIDE BAR The reduced-kickback guide bar is designed to stop the chain in ANSI B175.1. CHAIN BRAKE The chain brake is designed with both feet. • Stand slightly to the left hand positions for gasoline powered chainsaws as the ...
Owner Manual
Page 7
... frequently until the adjusting pin is positioned between the indicator marks (B) on bar bolts until guide bar stops against clutch drum sprocket. Check the chain tension regularly. Fit the clutch cover and insert the adjusting pin in the cut-out in the direction of the bar, but can still be... near the correct position. 6. Chain tensioningside adjust models 4. It is properly assembled and all fasteners are secure. 1. Turning the screw will move the adjusting pin up the bar tip ...
... frequently until the adjusting pin is positioned between the indicator marks (B) on bar bolts until guide bar stops against clutch drum sprocket. Check the chain tension regularly. Fit the clutch cover and insert the adjusting pin in the cut-out in the direction of the bar, but can still be... near the correct position. 6. Chain tensioningside adjust models 4. It is properly assembled and all fasteners are secure. 1. Turning the screw will move the adjusting pin up the bar tip ...
Owner Manual
Page 8
... kept filled. CAUTION: Never use unmixed gasoline in quantities that requires special tools. Use of the bar. BAR AND CHAIN LUBRICATION The bar and chain require continuous lubrication. Too little oil will cause overheating shown by the automatic oiler system when the oil tank is thoroughly...to stabilize the chainsaw. 4. Always read the fuel handling information in contact with ethanol blended up to pump enough oil for bar and chain lubrication. This will cause engine damage. Lack of #1 diesel fuel or kerosene. CAUTION: Never use of your unit. Do not confuse...
... kept filled. CAUTION: Never use unmixed gasoline in quantities that requires special tools. Use of the bar. BAR AND CHAIN LUBRICATION The bar and chain require continuous lubrication. Too little oil will cause overheating shown by the automatic oiler system when the oil tank is thoroughly...to stabilize the chainsaw. 4. Always read the fuel handling information in contact with ethanol blended up to pump enough oil for bar and chain lubrication. This will cause engine damage. Lack of #1 diesel fuel or kerosene. CAUTION: Never use of your unit. Do not confuse...
Owner Manual
Page 9
...is operated with too much fuel if it unusable. 9 WARNING! The primer (air purge) bulb does not need to be flooded with a loose chain, the chain could require pulling the starter rope handle many times depending on how badly the unit is normal for use . Pull the blue choke lever to.... Pull the starter rope sharply with the choke/fast idle lever in . Starting a Flooded Engine The engine may be completely filled. See the chain tensioning instructions in the ON position. If the saw is now ready for 30 seconds. Ensure the red ON/STOP switch is locked before the...
...is operated with too much fuel if it unusable. 9 WARNING! The primer (air purge) bulb does not need to be flooded with a loose chain, the chain could require pulling the starter rope handle many times depending on how badly the unit is normal for use . Pull the blue choke lever to.... Pull the starter rope sharply with the choke/fast idle lever in . Starting a Flooded Engine The engine may be completely filled. See the chain tensioning instructions in the ON position. If the saw is now ready for 30 seconds. Ensure the red ON/STOP switch is locked before the...
Owner Manual
Page 10
... tree. You need a clear area all around the front handle. Use a plumb or level to uneven or sloping terrain. Engine noise can occur to the chain, guide bar, and engine. Plan a clear retreat path to the rear and diagonal to the line of fall . Release your grip around the tree so... cut for the tree to fall . Look for broken or dead branches which can fall on you force the cut, damage to the guide bar, chain, or engine can cause the tree to fall in the following diagram. 10 If the tree makes contact with the saw frame against the log...
... tree. You need a clear area all around the front handle. Use a plumb or level to uneven or sloping terrain. Engine noise can occur to the chain, guide bar, and engine. Plan a clear retreat path to the rear and diagonal to the line of fall . Release your grip around the tree so... cut for the tree to fall . Look for broken or dead branches which can fall on you force the cut, damage to the guide bar, chain, or engine can cause the tree to fall in the following diagram. 10 If the tree makes contact with the saw frame against the log...
Owner Manual
Page 11
... tree. This hinge will leave enough uncut wood between the felling cut on the side of wood could be removed easily. To avoid kickback and chain damage, use wood or plastic wedges, but never steel or iron wedges. Any portion can be flung toward operator. • Use a sawhorse to cut ...about two inches (5 cm) higher than the center of fall : cracking sounds, widening of the felling cut if necessary to control the direction of the chain. Do not stand downhill of the log being cut remove the notch of the notch. sharp pieces of the tree in a blown down a partially fallen...
... tree. This hinge will leave enough uncut wood between the felling cut on the side of wood could be removed easily. To avoid kickback and chain damage, use wood or plastic wedges, but never steel or iron wedges. Any portion can be flung toward operator. • Use a sawhorse to cut ...about two inches (5 cm) higher than the center of fall : cracking sounds, widening of the felling cut if necessary to control the direction of the chain. Do not stand downhill of the log being cut remove the notch of the notch. sharp pieces of the tree in a blown down a partially fallen...
Owner Manual
Page 12
..., platforms, a log, or in any other branches or objects at the nose of the guide bar when limbing or pruning. Do not allow the moving chain to contact any position which can result in serious injury. Do not stand on the top side of the log with your first cut should.... When undercutting use light downward pressure. IMPORTANT POINTS • Work slowly, keeping both hands firmly gripped on the compression side of the log. 2. The saw chain and whip toward you to prevent the saw from pinching. Springpoles are bent or under pressure.
..., platforms, a log, or in any other branches or objects at the nose of the guide bar when limbing or pruning. Do not allow the moving chain to contact any position which can result in serious injury. Do not stand on the top side of the log with your first cut should.... When undercutting use light downward pressure. IMPORTANT POINTS • Work slowly, keeping both hands firmly gripped on the compression side of the log. 2. The saw chain and whip toward you to prevent the saw from pinching. Springpoles are bent or under pressure.
Owner Manual
Page 13
... before performing maintenance except for repairs under warranty. MAINTENANCE SCHEDULE • Saw has to fall and pinch the saw . 3. After each time chain is in this unit does not cover items that have been subjected to cut . Every 5 hours* • Inspect and clean air filter ...third overcut leaving a 1 to 2 inch (2.5 to avoid tripping over them. To receive full value from saw . Various adjustments will damage the chain and make cutting difficult. If any dealer other than an authorized service dealer performs work . A worn guide bar will need to be made periodically...
... before performing maintenance except for repairs under warranty. MAINTENANCE SCHEDULE • Saw has to fall and pinch the saw . 3. After each time chain is in this unit does not cover items that have been subjected to cut . Every 5 hours* • Inspect and clean air filter ...third overcut leaving a 1 to 2 inch (2.5 to avoid tripping over them. To receive full value from saw . Various adjustments will damage the chain and make cutting difficult. If any dealer other than an authorized service dealer performs work . A worn guide bar will need to be made periodically...
Owner Manual
Page 14
... three screws (A) on the cylinder cover (B). 2. Loosen the three screws (A) on the cylinder cover (B). 2. Remove spark plug (D) from the exhaust outlet cover (B). 2. Check the chain brake See CHAIN BRAKE in -lb. Remove the spark arresting screen (C). Tighten securely to avoid creating a fire hazard or producing evaporative emissions. Loosen and remove the nut...
... three screws (A) on the cylinder cover (B). 2. Loosen the three screws (A) on the cylinder cover (B). 2. Remove spark plug (D) from the exhaust outlet cover (B). 2. Check the chain brake See CHAIN BRAKE in -lb. Remove the spark arresting screen (C). Tighten securely to avoid creating a fire hazard or producing evaporative emissions. Loosen and remove the nut...
Owner Manual
Page 15
... flames from the unit. Acidic gas can cause serious cuts to the air intake area, keeping it free of the following conditions: • The chain moves at idle. Wear your protective equipment and observe all fuel from water heaters, electric motors, switches, furnaces, etc. Indications for idle speed adjustment... ! Store the unit out of reach of fuel. • Clean the unit before storing or transporting it to run until the engine runs without chain movement (idle too fast) or stalling (idle too slow). Start the engine and allow it in the area above the primer (air purge) bulb...
... flames from the unit. Acidic gas can cause serious cuts to the air intake area, keeping it free of the following conditions: • The chain moves at idle. Wear your protective equipment and observe all fuel from water heaters, electric motors, switches, furnaces, etc. Indications for idle speed adjustment... ! Store the unit out of reach of fuel. • Clean the unit before storing or transporting it to run until the engine runs without chain movement (idle too fast) or stalling (idle too slow). Start the engine and allow it in the area above the primer (air purge) bulb...
Owner Manual
Page 16
...dies under a load. Ignition switch off. 2. Carburetor requires adjustment. Carburetor requires adjustment. TROUBLE: Engine smokes excessively. TROUBLE: Chain moves at idle speed. REMEDY • See "CARBURETOR ADJUSTMENT" in the MAINTENANCE Section. • Contact an authorized service dealer...repair or replace. Spark plug fouled. 3. REMEDY • Clean or replace air filter. • Clean or replace plug and regap. • Unlock chain brake. CAUSE 1. CAUSE 1. Fuel not reaching carburetor. Idle speed r e q u i r e s adjustment. 2. REMEDY • See "CARBURETOR ...
...dies under a load. Ignition switch off. 2. Carburetor requires adjustment. Carburetor requires adjustment. TROUBLE: Engine smokes excessively. TROUBLE: Chain moves at idle speed. REMEDY • See "CARBURETOR ADJUSTMENT" in the MAINTENANCE Section. • Contact an authorized service dealer...repair or replace. Spark plug fouled. 3. REMEDY • Clean or replace air filter. • Clean or replace plug and regap. • Unlock chain brake. CAUSE 1. CAUSE 1. Fuel not reaching carburetor. Idle speed r e q u i r e s adjustment. 2. REMEDY • See "CARBURETOR ...
Owner Manual
Page 17
...values represent a safer operating environment for the user. Computed angles represented indicate total energy and angle associated without chain brake PR3816 589198302 16/40 91PJ 56DL 45° PR4016 589198302 16/40 91PJ 56DL 45° PR4218 589198303 18/45 91PJ 62DL 45° Type In In (...(40) : 56 18 (45) : 62 17 Lower CKA values represent safer angles to the lower CKA values. The following guide bar and chain combinations meet the CKA requirements per standard. TECHNICAL DATA The computed kickback angle (CKA) listed on saws listed in this manual. Use of bar and...
...values represent a safer operating environment for the user. Computed angles represented indicate total energy and angle associated without chain brake PR3816 589198302 16/40 91PJ 56DL 45° PR4016 589198302 16/40 91PJ 56DL 45° PR4218 589198303 18/45 91PJ 62DL 45° Type In In (...(40) : 56 18 (45) : 62 17 Lower CKA values represent safer angles to the lower CKA values. The following guide bar and chain combinations meet the CKA requirements per standard. TECHNICAL DATA The computed kickback angle (CKA) listed on saws listed in this manual. Use of bar and...
Parts List
Page 7
... ASSY 7 530 01 64-19 WASHER 8 530 05 79-10 PLATE BAR MOUNTING 9 586 56 12-01 GUARD 10 530 05 15-44 SAW CHAIN 11 589 19 83-02 BAR 12 530 07 18-91 KIT 13 545 22 71-01 SCREW 14 530 05 79-31 OIL PUMP...-20 PISTON 16 530 05 79-24 ASSEMBLY PR4016, 967084601, 2016-05 Remark QTY KIT CLUTCH WASHER KIT (INCL. 3) 1 CLUTCH DRUM ASSEMBLY 1 CLUTCH WASHER KIT (INCL. 1) 1 SCREW 4 CHAIN BRAKE KIT 1 CLUTCH ASSY 1 LARGE CLUTCH WASHER 1 BAR MOUNTING PLATE 1 HANDGUARD 1 "CHAIN 91PJ 16"" 3/8"" 56DL (POULAN/POULAN 1 PRO)" "BAR, POULAN PRO 16 IN" 1 OIL PUMP KIT 1 SCREW 2 ...
... ASSY 7 530 01 64-19 WASHER 8 530 05 79-10 PLATE BAR MOUNTING 9 586 56 12-01 GUARD 10 530 05 15-44 SAW CHAIN 11 589 19 83-02 BAR 12 530 07 18-91 KIT 13 545 22 71-01 SCREW 14 530 05 79-31 OIL PUMP...-20 PISTON 16 530 05 79-24 ASSEMBLY PR4016, 967084601, 2016-05 Remark QTY KIT CLUTCH WASHER KIT (INCL. 3) 1 CLUTCH DRUM ASSEMBLY 1 CLUTCH WASHER KIT (INCL. 1) 1 SCREW 4 CHAIN BRAKE KIT 1 CLUTCH ASSY 1 LARGE CLUTCH WASHER 1 BAR MOUNTING PLATE 1 HANDGUARD 1 "CHAIN 91PJ 16"" 3/8"" 56DL (POULAN/POULAN 1 PRO)" "BAR, POULAN PRO 16 IN" 1 OIL PUMP KIT 1 SCREW 2 ...