User Manual
Page 2
...the ground. • Do not mow near drop-offs, ditches, or embankments. SAFETY RULES Safe Operation Practices for traffic when operating near rotating parts or under the machine. WARNING: Tow only the attachments that operators, age 60 years and above, are involved in speed or direction, which... uneasy on wet grass. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. Tires can touch hot exhaust / engine parts and burn. GENERAL OPERATION • Read, understand, and follow all movement on all times. • Only allow the mower deck to plow...
...the ground. • Do not mow near drop-offs, ditches, or embankments. SAFETY RULES Safe Operation Practices for traffic when operating near rotating parts or under the machine. WARNING: Tow only the attachments that operators, age 60 years and above, are involved in speed or direction, which... uneasy on wet grass. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. Tires can touch hot exhaust / engine parts and burn. GENERAL OPERATION • Read, understand, and follow all movement on all times. • Only allow the mower deck to plow...
User Manual
Page 3
... remove gas cap or add fuel with the engine running . • Check grass catcher components and the discharge chute frequently and replace with manufacturer's recommended parts, when necessary. • Mower blades are often attracted to cool before operating. Always place containers on the ground away from your view of a child. Clean...
... remove gas cap or add fuel with the engine running . • Check grass catcher components and the discharge chute frequently and replace with manufacturer's recommended parts, when necessary. • Mower blades are often attracted to cool before operating. Always place containers on the ground away from your view of a child. Clean...
User Manual
Page 5
...TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton . • Cut along dotted lines on label (label is mentioned in this manual. Standard wrench sizes are in the ...operating position (seated behind the steering wheel). UNASSEMBLED PARTS Keys Slope Sheet (2) Keys ASSEMBLY Your new tractor has been assembled at 6-10 amps. (See "BATTERY" in Maintenance section of...
...TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton . • Cut along dotted lines on label (label is mentioned in this manual. Standard wrench sizes are in the ...operating position (seated behind the steering wheel). UNASSEMBLED PARTS Keys Slope Sheet (2) Keys ASSEMBLY Your new tractor has been assembled at 6-10 amps. (See "BATTERY" in Maintenance section of...
User Manual
Page 6
... figures that the brake is clear of this manual. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in the Service and Adjustments section of this manual. ✓CHECKLIST BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE...
... figures that the brake is clear of this manual. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in the Service and Adjustments section of this manual. ✓CHECKLIST BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE...
User Manual
Page 14
.... Do not attempt to open . • Recharge at highest speed in the seat. CAUTION: Use only a replacement blade approved by the manufacturer of your local parts dealer. torque). NOTE: Protect your tractor is maintenance free. If your warranty. NOTE: The original equipment battery on your hands with gloves and/or wrap...
.... Do not attempt to open . • Recharge at highest speed in the seat. CAUTION: Use only a replacement blade approved by the manufacturer of your local parts dealer. torque). NOTE: Protect your tractor is maintenance free. If your warranty. NOTE: The original equipment battery on your hands with gloves and/or wrap...
User Manual
Page 16
... movement, causing belt slip and loss of dirt and chaff to remove grass, leaves and trash from overheating. CAUTION: Avoid all pinch points and movable parts (See Fig. 17) • Keep finished surfaces and wheels free of all foreign matter. • Clean debris from steering plate. Use compressed air or a leaf...
... movement, causing belt slip and loss of dirt and chaff to remove grass, leaves and trash from overheating. CAUTION: Avoid all pinch points and movable parts (See Fig. 17) • Keep finished surfaces and wheels free of all foreign matter. • Clean debris from steering plate. Use compressed air or a leaf...
User Manual
Page 17
... (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from under tractor. • Slide mower out from spark plug and place wire where it is on...
... (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from under tractor. • Slide mower out from spark plug and place wire where it is on...
User Manual
Page 21
... sealant may be recharged. (See "BATTERY" in or camber, contact your nearest authorized service center/department. If "jumper cables" are not adjustable on your local parts dealer. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. WEAK OR DEAD BATTERY FULLY CHARGED BATTERY FIG. 33 REPLACING BATTERY (See Fig. 34) WARNING...
... sealant may be recharged. (See "BATTERY" in or camber, contact your nearest authorized service center/department. If "jumper cables" are not adjustable on your local parts dealer. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. WEAK OR DEAD BATTERY FULLY CHARGED BATTERY FIG. 33 REPLACING BATTERY (See Fig. 34) WARNING...
User Manual
Page 22
... bolt and nut. TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 35) • Raise hood. • Unsnap headlight wire connector. • Stand in the Repair Parts section. Grasp hood at the factory and adjustment should not be necessary. If adjustment is necessary, see engine manual. If adjustment is necessary, see engine...
... bolt and nut. TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 35) • Raise hood. • Unsnap headlight wire connector. • Stand in the Repair Parts section. Grasp hood at the factory and adjustment should not be necessary. If adjustment is necessary, see engine manual. If adjustment is necessary, see engine...
User Manual
Page 23
Inspect moving parts for storage. • After a period of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with clean ... and replace belts, if necessary (See belt re- ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. NOTE: Fuel stabilizer is removed from tractor for storage, do not store battery directly...
Inspect moving parts for storage. • After a period of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with clean ... and replace belts, if necessary (See belt re- ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. NOTE: Fuel stabilizer is removed from tractor for storage, do not store battery directly...
User Manual
Page 25
...Faulty regulator (if so equipped). 4. Motion drive belt worn, damaged, or broken. 3. Axle key missing. 1. See "CLEANING" in parts manual. 11. Engine continues to ROS "ON" position. Check wiring, switches and connections. Buildupofgrass,leaves,ortrashundermower. 4. Worn/damaged mower drive...Faulty alternator. 1. Turn ignition key to run when operator leaves seat with blades listed in the maintenance section. 2. Loose/damaged part(s). Replace blade mandrel. 3. Poor cut - Replace blade. Replace idler pulley. 4. Shift to open vent holes. Level mower deck...
...Faulty regulator (if so equipped). 4. Motion drive belt worn, damaged, or broken. 3. Axle key missing. 1. See "CLEANING" in parts manual. 11. Engine continues to ROS "ON" position. Check wiring, switches and connections. Buildupofgrass,leaves,ortrashundermower. 4. Worn/damaged mower drive...Faulty alternator. 1. Turn ignition key to run when operator leaves seat with blades listed in the maintenance section. 2. Loose/damaged part(s). Replace blade mandrel. 3. Poor cut - Replace blade. Replace idler pulley. 4. Shift to open vent holes. Level mower deck...
Parts List
Page 1
IMPORTANT MANUAL Do Not Throw Away 03076 Illustrated Parts List MODEL: 96042003501 PB19546LT LAWN TRACTOR WARNING: Read this Manual and follow all Warnings and Safety Instructions. ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com 413438 Rev 2 02.07.08 TH Printed in serious injury. Failure to do so can result in U.S.A.
IMPORTANT MANUAL Do Not Throw Away 03076 Illustrated Parts List MODEL: 96042003501 PB19546LT LAWN TRACTOR WARNING: Read this Manual and follow all Warnings and Safety Instructions. ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com 413438 Rev 2 02.07.08 TH Printed in serious injury. Failure to do so can result in U.S.A.
Parts List
Page 2
... ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. REPAIR PARTS TRACTOR - - AS THE ENGINE IS WERE REMOVED FOR SERVICING OF SPEEDED UP, THE LIGHTS UNIT, THEY SHOULD BE REPLACED WILL BECOME THEIR BRIGHTEST. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 SCHEMATIC 02836_193374 / 390 BATTERY SOLENOID...
... ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. REPAIR PARTS TRACTOR - - AS THE ENGINE IS WERE REMOVED FOR SERVICING OF SPEEDED UP, THE LIGHTS UNIT, THEY SHOULD BE REPLACED WILL BECOME THEIR BRIGHTEST. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 SCHEMATIC 02836_193374 / 390 BATTERY SOLENOID...
Parts List
Page 3
... Lwr Dash Decal Warning, Keep Hand Away Decal Replacement Parts Decal Fender Warn S/F Decal Fender Logo KEY PART NO. Tube) NOTE: All component dimensions given in U.S. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 7 11 16 4 9 8 43 20 1 12 5 6 13 5 2 14 KEY NO. 1 2 3 4 5 6 7 8 9 PART NO. 402015 408834 186164 408794 411174 170563 413417...
... Lwr Dash Decal Warning, Keep Hand Away Decal Replacement Parts Decal Fender Warn S/F Decal Fender Logo KEY PART NO. Tube) NOTE: All component dimensions given in U.S. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 7 11 16 4 9 8 43 20 1 12 5 6 13 5 2 14 KEY NO. 1 2 3 4 5 6 7 8 9 PART NO. 402015 408834 186164 408794 411174 170563 413417...
Parts List
Page 5
... Generic Switch Light/Reset Harness Ign Screw 1/4-20 unc x 1/2 Cover Terminal Red Solenoid Screw 5/16-18 x 3/4 Harness Ign. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 ELECTRICAL KEY PART NO. Chass. Cover Terminal Harness Pigtail Reverse Switch Screw Plastic 10-14 x 2.0 Modual Reverse ROS NOTE: All component dimensions given in... 93 192540 94 191834 DESCRIPTION Battery Bolt Hex Hd 1/4-20 unc x 3/4 Box Battery Switch Interlock Harness Socket Light Bulb, Light # 1156 Cable Battery 6 Ga. REPAIR PARTS TRACTOR - -
... Generic Switch Light/Reset Harness Ign Screw 1/4-20 unc x 1/2 Cover Terminal Red Solenoid Screw 5/16-18 x 3/4 Harness Ign. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 ELECTRICAL KEY PART NO. Chass. Cover Terminal Harness Pigtail Reverse Switch Screw Plastic 10-14 x 2.0 Modual Reverse ROS NOTE: All component dimensions given in... 93 192540 94 191834 DESCRIPTION Battery Bolt Hex Hd 1/4-20 unc x 3/4 Box Battery Switch Interlock Harness Socket Light Bulb, Light # 1156 Cable Battery 6 Ga. REPAIR PARTS TRACTOR - -
Parts List
Page 7
... x 5/8 Bolt Shoulder 5/16-18 Spacer Fender Nut center Lock 5/16-18 NOTE: All component dimensions given in U.S. Fender Crgo. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 CHASSIS KEY PART NO. Dash Lower Bolt Fin Hex 5/16-18 x 1-1/4 Insert Grille Nut Lock Hex Flange 5/16-18 Console Asm. inches 1 inch...
... x 5/8 Bolt Shoulder 5/16-18 Spacer Fender Nut center Lock 5/16-18 NOTE: All component dimensions given in U.S. Fender Crgo. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 CHASSIS KEY PART NO. Dash Lower Bolt Fin Hex 5/16-18 x 1-1/4 Insert Grille Nut Lock Hex Flange 5/16-18 Console Asm. inches 1 inch...
Parts List
Page 9
... Ga. Bolt 7/16-14 x 1 Gr.5 Washer Serrated NOTE: All component dimensions given in U.S. Washer 25/32 x 1-5/8 x 16 Ga. Ring Retainer Washer Plate Shf Keeper T/A KEY PART NO. inches 1 inch = 25.4 mm 9 REPAIR PARTS TRACTOR - - MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 DRIVE KEY...
... Ga. Bolt 7/16-14 x 1 Gr.5 Washer Serrated NOTE: All component dimensions given in U.S. Washer 25/32 x 1-5/8 x 16 Ga. Ring Retainer Washer Plate Shf Keeper T/A KEY PART NO. inches 1 inch = 25.4 mm 9 REPAIR PARTS TRACTOR - - MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 DRIVE KEY...
Parts List
Page 11
... for this Series engine. 11 This difference is due to -engine variability. NO. Due to -engine variability. DESCRIPTION 1 ------ REPAIR PARTS TRACTOR - - MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 ENGINE KEY PART NO. Actual gross engine power will not develop the rated gross power when used in accordance with SAE J1995...
... for this Series engine. 11 This difference is due to -engine variability. NO. Due to -engine variability. DESCRIPTION 1 ------ REPAIR PARTS TRACTOR - - MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 ENGINE KEY PART NO. Actual gross engine power will not develop the rated gross power when used in accordance with SAE J1995...
Parts List
Page 13
...19133210 Handle, Clutch Cable V-Belt Bolt Rdhd Sqnk 5/16-18 x 5/8 Clutch Asm. LH Keeper Belt Eng. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 MOWER DECK KEY PART NO. NO. 1 405050x421 2 405507 3 405506 5 4939M 6 195186 7 191611 8 193003 11 405380 13 192872 14 ...16 x 2-1/4 Gr 5. Manual Pin Attachment Cable Switch Interlock Screw 5/16-18 Bolt SHLD Wheel Gage Nut Centerlock 3/8-16 UNC Washer 3/8 x 7/8 x 14 Ga. REPAIR PARTS TRACTOR - - Washer 13/32 x 2 x 10 Ga. - - 192870 - - 411232 Mandrel Assembly (Includes housing, shaft and shaft hardware only-pulley not included) ...
...19133210 Handle, Clutch Cable V-Belt Bolt Rdhd Sqnk 5/16-18 x 5/8 Clutch Asm. LH Keeper Belt Eng. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 MOWER DECK KEY PART NO. NO. 1 405050x421 2 405507 3 405506 5 4939M 6 195186 7 191611 8 193003 11 405380 13 192872 14 ...16 x 2-1/4 Gr 5. Manual Pin Attachment Cable Switch Interlock Screw 5/16-18 Bolt SHLD Wheel Gage Nut Centerlock 3/8-16 UNC Washer 3/8 x 7/8 x 14 Ga. REPAIR PARTS TRACTOR - - Washer 13/32 x 2 x 10 Ga. - - 192870 - - 411232 Mandrel Assembly (Includes housing, shaft and shaft hardware only-pulley not included) ...
Parts List
Page 14
... 3/8-24 unf Shaft Steering Plate Steering Boot, Steering Adapter, Wheel Steering Bushing, Strg. Front Shaft Ext. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 STEERING 63 57 STEERING TEX? LT KEY PART NO. NO. 1 186093X428 2 184706 4 403087 5 403088 6 6266H 7 121748X 8 12000029 9 121232X 13 121749X 14 10040600 15 73540600 16 408220...
... 3/8-24 unf Shaft Steering Plate Steering Boot, Steering Adapter, Wheel Steering Bushing, Strg. Front Shaft Ext. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 STEERING 63 57 STEERING TEX? LT KEY PART NO. NO. 1 186093X428 2 184706 4 403087 5 403088 6 6266H 7 121748X 8 12000029 9 121232X 13 121749X 14 10040600 15 73540600 16 408220...