Service Manual
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{ServiceManual}{Production}{KodakServiceSupport} Publication No. SM5440-1 18NOV97 Supersedes SM5440-1 13MAY97 SERVICE MANUAL Kodak Carousel PROJECTORS New Look PROJECTORS Kodak Home Page on Internet Models 4200, 4200-J, 4200-KK, 4400, 4600, 4600-KK, 5600, 5600-J, and 5600-KK Intranet Table of Contents © Eastman Kodak Company, 1999 A100_0029HA
{ServiceManual}{Production}{KodakServiceSupport} Publication No. SM5440-1 18NOV97 Supersedes SM5440-1 13MAY97 SERVICE MANUAL Kodak Carousel PROJECTORS New Look PROJECTORS Kodak Home Page on Internet Models 4200, 4200-J, 4200-KK, 4400, 4600, 4600-KK, 5600, 5600-J, and 5600-KK Intranet Table of Contents © Eastman Kodak Company, 1999 A100_0029HA
Service Manual
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Auto Focus Model 19 Installing the LENS MOUNT ASSEMBLY - Non Auto Focus Model 20 Replacing the AUTO-FOCUS SWITCH ASSEMBLY 21 Installing the AUTO-FOCUS SWITCH ASSEMBLY 21 Replacing the FOCUS SHAFT ASSEMBLY - Non Auto-Focus Models 23 Installing the FOCUS SHAFT ASSEMBLY 24 Adjustments 25 Adjusting the CYCLE SOLENOID 25 Adjusting the INDEXER LEVER ASSEMBLY 26 Adjusting the SLIDE LIFT LEVER MANUAL, with MECHANISM Out 27 Adjusting the SLIDE LIFT LEVER POWER with respect to this information. Kodak shall not be liable...
Auto Focus Model 19 Installing the LENS MOUNT ASSEMBLY - Non Auto Focus Model 20 Replacing the AUTO-FOCUS SWITCH ASSEMBLY 21 Installing the AUTO-FOCUS SWITCH ASSEMBLY 21 Replacing the FOCUS SHAFT ASSEMBLY - Non Auto-Focus Models 23 Installing the FOCUS SHAFT ASSEMBLY 24 Adjustments 25 Adjusting the CYCLE SOLENOID 25 Adjusting the INDEXER LEVER ASSEMBLY 26 Adjusting the SLIDE LIFT LEVER MANUAL, with MECHANISM Out 27 Adjusting the SLIDE LIFT LEVER POWER with respect to this information. Kodak shall not be liable...
Service Manual
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... LOWER HOUSING ASSEMBLY. [3] Cut the 3 WIRE TIES: • 1 on BLOWER COVER wires • 2 on SMALL CIRCUIT BOARD between the MOTOR and MECHANISM ASSEMBLY 4 18NOV97 - SERVICE MANUAL Section 1: Replacements and Installations Replacing the LOWER HOUSING ASSEMBLY Warning Dangerous Voltage [1] Disconnect the main power. [2] Remove the PROJECTION LENS. [3] Remove the LAMP MODULE ASSEMBLY. [4] Remove the 6 Torx SCREWS from the LOWER HOUSING ASSEMBLY. [5] Pull the LOWER HOUSING ASSEMBLY...
... LOWER HOUSING ASSEMBLY. [3] Cut the 3 WIRE TIES: • 1 on BLOWER COVER wires • 2 on SMALL CIRCUIT BOARD between the MOTOR and MECHANISM ASSEMBLY 4 18NOV97 - SERVICE MANUAL Section 1: Replacements and Installations Replacing the LOWER HOUSING ASSEMBLY Warning Dangerous Voltage [1] Disconnect the main power. [2] Remove the PROJECTION LENS. [3] Remove the LAMP MODULE ASSEMBLY. [4] Remove the 6 Torx SCREWS from the LOWER HOUSING ASSEMBLY. [5] Pull the LOWER HOUSING ASSEMBLY...
Service Manual
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... from the FAN SHAFT. [16] Pull the FAN up and off the FAN SHAFT to allow access to the parts; Replacements and Installations [4] Disconnect the 2 wires from the CYCLE SOLENOID on the SMALL CIRCUIT BOARD. [5] Pull the SMALL CIRCUIT BOARD up. [6] Remove the Torx SCREW from the BLOWER COVER ASSEMBLY. [11] Lift the BLOWER COVER ASSEMBLY up. [12] Remove the 3 Hex...
... from the FAN SHAFT. [16] Pull the FAN up and off the FAN SHAFT to allow access to the parts; Replacements and Installations [4] Disconnect the 2 wires from the CYCLE SOLENOID on the SMALL CIRCUIT BOARD. [5] Pull the SMALL CIRCUIT BOARD up. [6] Remove the Torx SCREW from the BLOWER COVER ASSEMBLY. [11] Lift the BLOWER COVER ASSEMBLY up. [12] Remove the 3 Hex...
Service Manual
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SERVICE MANUAL Replacing the THERMAL FUSE ASSEMBLY Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Cut and remove the necessary WIRE TIES. [4] Remove the 2 Torx SCREWS on the left side of the LOWER LIGHT BAFFLE ASSEMBLY. [5] Loosen the Torx SCREW on the PREHEAT DUCT approximately half way. [7] Pull the THERMAL FUSE ASSEMBLY out of...
SERVICE MANUAL Replacing the THERMAL FUSE ASSEMBLY Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Cut and remove the necessary WIRE TIES. [4] Remove the 2 Torx SCREWS on the left side of the LOWER LIGHT BAFFLE ASSEMBLY. [5] Loosen the Torx SCREW on the PREHEAT DUCT approximately half way. [7] Pull the THERMAL FUSE ASSEMBLY out of...
Service Manual
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...: • 1 yellow wire from CYCLE SWITCH • 1 orange wire from WIRE NUT • 1 green wire from POWER CORD • 2 green ground wires from the lower MECHANISM ASSEMBLY [7] Remove the FOCUS KNOB from the FRONT PANEL. [8] Remove the 3 Torx SCREWS from the MECHANISM ASSEMBLY. [12] Loosen the SCREW on the SMALL CIRCUIT BOARD. [5] Pull the SMALL CIRCUIT BOARD up . [10] Do the replacement procedure for...
...: • 1 yellow wire from CYCLE SWITCH • 1 orange wire from WIRE NUT • 1 green wire from POWER CORD • 2 green ground wires from the lower MECHANISM ASSEMBLY [7] Remove the FOCUS KNOB from the FRONT PANEL. [8] Remove the 3 Torx SCREWS from the MECHANISM ASSEMBLY. [12] Loosen the SCREW on the SMALL CIRCUIT BOARD. [5] Pull the SMALL CIRCUIT BOARD up . [10] Do the replacement procedure for...
Service Manual
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... ASSEMBLY. SERVICE MANUAL Replacing the LAMP SOCKET TERMINAL ASSEMBLY Style 1 LAMP SOCKET TERMINAL ASSEMBLY SCREW LAMP DOOR PLATE ASSEMBLY Warning Dangerous Voltage [1] Disconnect the main power. Caution Remove the CONDENSER LENS and HEAT ABSORBING GLASS and set on the bottom side of the LAMP MODULE next to the parts. [7] Remove the LAMP EJECTOR. [8] Remove the LAMP SOCKET TERMINAL ASSEMBLY. TAB (2) CONDENSER LENS HEAT ABSORBING GLASS A091_0018CCA A091_0018CA Installing the LAMP SOCKET...
... ASSEMBLY. SERVICE MANUAL Replacing the LAMP SOCKET TERMINAL ASSEMBLY Style 1 LAMP SOCKET TERMINAL ASSEMBLY SCREW LAMP DOOR PLATE ASSEMBLY Warning Dangerous Voltage [1] Disconnect the main power. Caution Remove the CONDENSER LENS and HEAT ABSORBING GLASS and set on the bottom side of the LAMP MODULE next to the parts. [7] Remove the LAMP EJECTOR. [8] Remove the LAMP SOCKET TERMINAL ASSEMBLY. TAB (2) CONDENSER LENS HEAT ABSORBING GLASS A091_0018CCA A091_0018CA Installing the LAMP SOCKET...
Service Manual
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Non Auto Focus Model LENS MOUNT ASSEMBLY SCREW (3) Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LENS MOUNT ASSEMBLY in reverse order. 20 18NOV97 - Non Auto Focus Model [1] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Remove the FOCUS KNOB. [4] Remove the 3 SCREWS from the LENS MOUNT ASSEMBLY. [5] Lift and remove the LENS MOUNT ASSEMBLY. SERVICE MANUAL Replacing the LENS MOUNT ASSEMBLY - SM5440-1 A100_0019GCA A100_0019GA Installing the LENS MOUNT ASSEMBLY -
Non Auto Focus Model LENS MOUNT ASSEMBLY SCREW (3) Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LENS MOUNT ASSEMBLY in reverse order. 20 18NOV97 - Non Auto Focus Model [1] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Remove the FOCUS KNOB. [4] Remove the 3 SCREWS from the LENS MOUNT ASSEMBLY. [5] Lift and remove the LENS MOUNT ASSEMBLY. SERVICE MANUAL Replacing the LENS MOUNT ASSEMBLY - SM5440-1 A100_0019GCA A100_0019GA Installing the LENS MOUNT ASSEMBLY -
Service Manual
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... AUTO-FOCUS SWITCH with the FOCUS MOTOR BRACKET, checking that is connected to the AUTO FOCUS SWITCH so you can install it is in the correct position, bend the LOCKING TAB to the SCREWS on the FOCUS MOTOR BRACKET until it on the new AUTO FOCUS SWITCH. [8] To disconnect and remove the AUTO FOCUS SWITCH, bend the LOCKING TAB on the LENS MOUNT ASSEMBLY. [5] Remove the 3 SCREWS from the LENS MOUNT ASSEMBLY. [6] Lift and remove the LENS MOUNT ASSEMBLY. [7] Remove the gray, red...
... AUTO-FOCUS SWITCH with the FOCUS MOTOR BRACKET, checking that is connected to the AUTO FOCUS SWITCH so you can install it is in the correct position, bend the LOCKING TAB to the SCREWS on the FOCUS MOTOR BRACKET until it on the new AUTO FOCUS SWITCH. [8] To disconnect and remove the AUTO FOCUS SWITCH, bend the LOCKING TAB on the LENS MOUNT ASSEMBLY. [5] Remove the 3 SCREWS from the LENS MOUNT ASSEMBLY. [6] Lift and remove the LENS MOUNT ASSEMBLY. [7] Remove the gray, red...
Service Manual
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... LENS MOUNT ASSEMBLY. [5] Lift and remove the LENS MOUNT ASSEMBLY. [6] Remove the FOCUS SHAFT SPRING from the LENS MOUNT BRACKET. [7] Remote models only: Remove the SPRING from the CLAMP LEVER on the LENS MOUNT BRACKET. [8] Remove the SPRING from the PHOTOCELL BRACKET. [9] Remove the E-RING and SPACER from the FOCUS SHAFT ASSEMBLY. [10] Remove the SCREW from the LENS SUPPORT BRACKET. [11] Lift and remove the LENS SUPPORT BRACKET. [12] Remote models: Remove the AUTO-FOCUS SWITCH ASSEMBLY. [13] Remote models: Remove the SCREW...
... LENS MOUNT ASSEMBLY. [5] Lift and remove the LENS MOUNT ASSEMBLY. [6] Remove the FOCUS SHAFT SPRING from the LENS MOUNT BRACKET. [7] Remote models only: Remove the SPRING from the CLAMP LEVER on the LENS MOUNT BRACKET. [8] Remove the SPRING from the PHOTOCELL BRACKET. [9] Remove the E-RING and SPACER from the FOCUS SHAFT ASSEMBLY. [10] Remove the SCREW from the LENS SUPPORT BRACKET. [11] Lift and remove the LENS SUPPORT BRACKET. [12] Remote models: Remove the AUTO-FOCUS SWITCH ASSEMBLY. [13] Remote models: Remove the SCREW...
Service Manual
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... Auto-Focus Models Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the PHOTOCELL NULL and AUTO-FOCUS CLAMP after installation. SCREW FOCUS SHAFT ASSEMBLY FOCUS SHAFT SPRING FOCUS MOTOR BRACKET SPACER E-RING SM5440-1 - 18NOV97 LENS SUPPORT BRACKET SCREW A091_0020HCA A091_0020HA 23 Replacing the FOCUS SHAFT ASSEMBLY - See the Adjustments section. Installing the FOCUS SHAFT ASSEMBLY Replacements and Installations Important Do the adjustments for the LOWER HOUSING ASSEMBLY. [3] Remove the FOCUS KNOB. [4] Remove the 3 SCREWS...
... Auto-Focus Models Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the PHOTOCELL NULL and AUTO-FOCUS CLAMP after installation. SCREW FOCUS SHAFT ASSEMBLY FOCUS SHAFT SPRING FOCUS MOTOR BRACKET SPACER E-RING SM5440-1 - 18NOV97 LENS SUPPORT BRACKET SCREW A091_0020HCA A091_0020HA 23 Replacing the FOCUS SHAFT ASSEMBLY - See the Adjustments section. Installing the FOCUS SHAFT ASSEMBLY Replacements and Installations Important Do the adjustments for the LOWER HOUSING ASSEMBLY. [3] Remove the FOCUS KNOB. [4] Remove the 3 SCREWS...
Service Manual
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... A091_0016BA Adjusting the Focus Light Path - See the Tools section. [4] Install the FAN COVER TOOL over the FAN area and the LAMP MODULE. [5] Energize the projector. [6] Set the projector to the LOW LAMP position. [7] Install the AUTO-FOCUS TARGET SLIDE TL-3002 until the image is fully seated in the GATE MECHANISM. [8] Look through the PROJECTION LENS hole and observe the focus light path on the AUTO-FOCUS TARGET SLIDE TL-3002. [9] Check...
... A091_0016BA Adjusting the Focus Light Path - See the Tools section. [4] Install the FAN COVER TOOL over the FAN area and the LAMP MODULE. [5] Energize the projector. [6] Set the projector to the LOW LAMP position. [7] Install the AUTO-FOCUS TARGET SLIDE TL-3002 until the image is fully seated in the GATE MECHANISM. [8] Look through the PROJECTION LENS hole and observe the focus light path on the AUTO-FOCUS TARGET SLIDE TL-3002. [9] Check...
Service Manual
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...fication Use TL-3002 to make a FAN COVER TOOL. If the TAB is not in the correct position, do the Adjusting the FOCUS LIGHT PATH. [8] Check that the light image is within the target on the CLAMP PAD ASSEMBLY is necessary to observe the focus light path and check the light image. Adjusting the NULL Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the removal for the...
...fication Use TL-3002 to make a FAN COVER TOOL. If the TAB is not in the correct position, do the Adjusting the FOCUS LIGHT PATH. [8] Check that the light image is within the target on the CLAMP PAD ASSEMBLY is necessary to observe the focus light path and check the light image. Adjusting the NULL Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the removal for the...
Service Manual
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... CIRCUIT BOARD wratten FILTER (2) Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the removal for the PHOTOCELL. POST (2) PHOTOCELL HOUSING PHOTOCELL MASK A091_4032GCA A091_4032GA 30 18NOV97 - light path T-BAR TL-3003 PROJECTION LENS NULL position TAB A091_4031BCA A091_4031BA AUTO-FOCUS TARGET SLIDE TL-3002 Adjustment Specification Use TL-3002 and FAN CAP 232729 to make a FAN COVER TOOL. SM5440-1 SERVICE MANUAL Important If you...
... CIRCUIT BOARD wratten FILTER (2) Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the removal for the PHOTOCELL. POST (2) PHOTOCELL HOUSING PHOTOCELL MASK A091_4032GCA A091_4032GA 30 18NOV97 - light path T-BAR TL-3003 PROJECTION LENS NULL position TAB A091_4031BCA A091_4031BA AUTO-FOCUS TARGET SLIDE TL-3002 Adjustment Specification Use TL-3002 and FAN CAP 232729 to make a FAN COVER TOOL. SM5440-1 SERVICE MANUAL Important If you...
Service Manual
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If not, do the adjustment procedure for the FOCUS LIGHT PATH. Warning Dangerous Voltage [8] Disconnect the main power. [9] Heat the 2 POSTS on the AUTO-FOCUS TARGET SLIDE TL-3002. Adjustments Warning Dangerous Voltage [4] Energize the projector. [5] Set the projector to pull the PHOTOCELL CIRCUIT BOARD up and off the PHOTOCELL HOUSING. Use a SOLDERING IRON. [10] Remove the 2 Wratten FILTERS and the PHOTOCELL MASK. SM5440-1 - 18NOV97 31...
If not, do the adjustment procedure for the FOCUS LIGHT PATH. Warning Dangerous Voltage [8] Disconnect the main power. [9] Heat the 2 POSTS on the AUTO-FOCUS TARGET SLIDE TL-3002. Adjustments Warning Dangerous Voltage [4] Energize the projector. [5] Set the projector to pull the PHOTOCELL CIRCUIT BOARD up and off the PHOTOCELL HOUSING. Use a SOLDERING IRON. [10] Remove the 2 Wratten FILTERS and the PHOTOCELL MASK. SM5440-1 - 18NOV97 31...
Service Manual
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... the Tools section. [4] Connect the REMOTE CONTROL ASSEMBLY EC-3 to adjust the pressure of the REMOTE FOCUS CLAMP on the CLAMP PAD ASSEMBLY until the CLAMP PAD ASSEMBLY does not move forward and backward using TL-1744. SERVICE MANUAL Adjusting the CLAMP PAD ASSEMBLY SCREW NUT CLAMP PAD ASSEMBLY A091_4041GCA A091_4041GA Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the removal for the LOWER...
... the Tools section. [4] Connect the REMOTE CONTROL ASSEMBLY EC-3 to adjust the pressure of the REMOTE FOCUS CLAMP on the CLAMP PAD ASSEMBLY until the CLAMP PAD ASSEMBLY does not move forward and backward using TL-1744. SERVICE MANUAL Adjusting the CLAMP PAD ASSEMBLY SCREW NUT CLAMP PAD ASSEMBLY A091_4041GCA A091_4041GA Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the removal for the LOWER...
Service Manual
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maximum leakage current is 55% minimum • Test method: - SERVICE MANUAL Section 5: Specifications Electrical Supply Item Power Consumption Dimensions Slide size Slide change time LAMP and voltages Lumen Output Operating temperature Cooling Approvals Environmental storage Environmental operation Safety Dielectric strength 40 Desription Standard U.S. SM5440-1 Models: 110 - 125 V ac Japan J Models: 100 V AC, 60 Hz only Korea KK Models: 220 V AC, 60 Hz only 400 W • Height...
maximum leakage current is 55% minimum • Test method: - SERVICE MANUAL Section 5: Specifications Electrical Supply Item Power Consumption Dimensions Slide size Slide change time LAMP and voltages Lumen Output Operating temperature Cooling Approvals Environmental storage Environmental operation Safety Dielectric strength 40 Desription Standard U.S. SM5440-1 Models: 110 - 125 V ac Japan J Models: 100 V AC, 60 Hz only Korea KK Models: 220 V AC, 60 Hz only 400 W • Height...
Service Manual
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... than 3 times the focus and reverse specifications. Yellow, COMMON • PIN 6 - Green, FORWARD TRAY CYCLE • PIN 3 - Brown, RACK SOLENOID • PIN 5 - Brown, LAMP CONTROL • PIN 7 - Automatic Timer Item Elevation Auto Focus System Reliability Maintenance Warranty 7-PIN REMOTE CONTROL (See illustration on next page.) REMOTE INLET Desription Operates between failures) of operation, or after the slide is recommended every 1500 hours of 7500 operation hours. The projector can operate for...
... than 3 times the focus and reverse specifications. Yellow, COMMON • PIN 6 - Green, FORWARD TRAY CYCLE • PIN 3 - Brown, RACK SOLENOID • PIN 5 - Brown, LAMP CONTROL • PIN 7 - Automatic Timer Item Elevation Auto Focus System Reliability Maintenance Warranty 7-PIN REMOTE CONTROL (See illustration on next page.) REMOTE INLET Desription Operates between failures) of operation, or after the slide is recommended every 1500 hours of 7500 operation hours. The projector can operate for...
Service Manual
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... malfunction, install a new DARK SHUTTER SWITCH. 1. If there is 6.7 V AC. Malfunction No manual focus No remote focus (Non Auto Focus models) Check 1. Check the FOCUS SHAFT SPRING for correct tension. 3. Check the LENS SUPPORT SPRING for the correct tension. 2. SM5440-1 use a REMOTE CORD that the voltage across the FOCUS MOTOR is still a malfunction, install a new PHOTOCELL. use a DVM to "S". • Check the voltages on the FOCUS SHAFT ASSEMBLY for correct operation and install a new part if necessary. 2. Check that has...
... malfunction, install a new DARK SHUTTER SWITCH. 1. If there is 6.7 V AC. Malfunction No manual focus No remote focus (Non Auto Focus models) Check 1. Check the FOCUS SHAFT SPRING for correct tension. 3. Check the LENS SUPPORT SPRING for the correct tension. 2. SM5440-1 use a REMOTE CORD that the voltage across the FOCUS MOTOR is still a malfunction, install a new PHOTOCELL. use a DVM to "S". • Check the voltages on the FOCUS SHAFT ASSEMBLY for correct operation and install a new part if necessary. 2. Check that has...
Service Manual
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... for damage. 1. The voltage from 1 to 3 is 13.8 V ac. the blue wire goes to 3 is correct. Install the TARGET SLIDE TL-3002 in the null position. Install a new PHOTOCELL. 7. Check the components on the AUTO FOCUS MOTOR. 1. Do the adjustment for a light leak: • Install a different LAMP MODULE ASSEMBLY. AUTO FOCUS adjusts after REMOTE use Check 1. Check for the CLAMP LEVER ASSEMBLY. 50 18NOV97 - If not, see the...
... for damage. 1. The voltage from 1 to 3 is 13.8 V ac. the blue wire goes to 3 is correct. Install the TARGET SLIDE TL-3002 in the null position. Install a new PHOTOCELL. 7. Check the components on the AUTO FOCUS MOTOR. 1. Do the adjustment for a light leak: • Install a different LAMP MODULE ASSEMBLY. AUTO FOCUS adjusts after REMOTE use Check 1. Check for the CLAMP LEVER ASSEMBLY. 50 18NOV97 - If not, see the...