Use and Care Guide
Page 1
...• Read and follow all Safety, Assembly, and Use and Care instructions in this Guide before assembling and cooking with this grill. • Failure to follow all irstructions in this Use and Care Guide may lead to fire or e×plosion, which ...death. • Safety • Parts • Use and Care • Assembly Assembly Questions? Use and Care Guide ® LiquidPropaneGas Grill KenmoreModel No. 4t5.t6537900 This Grill is for assembly: Adjustable wrench (not provided) Screwdriver (not provided) 7/16" Combination wrench (not provided) SAVETHESEiNSTRUCTiONS! Sears, Roebuck and ...
...• Read and follow all Safety, Assembly, and Use and Care instructions in this Guide before assembling and cooking with this grill. • Failure to follow all irstructions in this Use and Care Guide may lead to fire or e×plosion, which ...death. • Safety • Parts • Use and Care • Assembly Assembly Questions? Use and Care Guide ® LiquidPropaneGas Grill KenmoreModel No. 4t5.t6537900 This Grill is for assembly: Adjustable wrench (not provided) Screwdriver (not provided) 7/16" Combination wrench (not provided) SAVETHESEiNSTRUCTiONS! Sears, Roebuck and ...
Use and Care Guide
Page 2
...2 °464324009 DANGER: Indicates an imminently hazardous situation which , if not avoided, could result in these instructions with LP (propane) gas and the regulator/valve assembly supplied. Read and follow all of this or any other flammable liquids or vapors in the vicinity of the grill manufacturer and not...the State of California to cause cancer, birth defects, and other reproductive harm. An LP Tank not connected for use only. Call Grill Service Center For Help And Parts If you smell gas: 1. You wilt be electrically grounded in the United States and/or Canada only. ...
...2 °464324009 DANGER: Indicates an imminently hazardous situation which , if not avoided, could result in these instructions with LP (propane) gas and the regulator/valve assembly supplied. Read and follow all of this or any other flammable liquids or vapors in the vicinity of the grill manufacturer and not...the State of California to cause cancer, birth defects, and other reproductive harm. An LP Tank not connected for use only. Call Grill Service Center For Help And Parts If you smell gas: 1. You wilt be electrically grounded in the United States and/or Canada only. ...
Use and Care Guide
Page 3
... Resolution phone support from a Sears representative. If you to state. Sears, Roebuck and Co., Hoffman Estates, IL 60179 464324009'3 Here's what the Repair Protection Agreement* includes: I;21 Expert service by our 10,000 professional repair specialists [] Unlimited ... repair (or replacement if repair proves impossible). Some limitations and exclusions apply. For Your Safety Grill Service Center Product Record Information Safety Symbols Installation Safety Precautions Kenmore Grill Warranty Use and Care Parts List Parts Diagram Assembly Troubleshooting 2 2 2 2 2 3 ...
... Resolution phone support from a Sears representative. If you to state. Sears, Roebuck and Co., Hoffman Estates, IL 60179 464324009'3 Here's what the Repair Protection Agreement* includes: I;21 Expert service by our 10,000 professional repair specialists [] Unlimited ... repair (or replacement if repair proves impossible). Some limitations and exclusions apply. For Your Safety Grill Service Center Product Record Information Safety Symbols Installation Safety Precautions Kenmore Grill Warranty Use and Care Parts List Parts Diagram Assembly Troubleshooting 2 2 2 2 2 3 ...
Use and Care Guide
Page 4
... children play. 4 °464324009 LP Cylinder • The LP cylinder used with this type of Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for assistance. • Do not release liquid propane (LP) gas into the atmosphere. Install safety cap onto LP tank valve. • NEVER store a spare LP cylinder under "Gas Companies" for assistance...
... children play. 4 °464324009 LP Cylinder • The LP cylinder used with this type of Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for assistance. • Do not release liquid propane (LP) gas into the atmosphere. Install safety cap onto LP tank valve. • NEVER store a spare LP cylinder under "Gas Companies" for assistance...
Use and Care Guide
Page 5
... of replacing your safety •Leak test must be centered intothe LP tank valve. 464324009,5 During leak test, keep new and exchanged LP tanks in a well-ventilated area, away from open flame to grill. Contact an LP gas supplier or your tank only for gas leaks. *Grill must be leak tested outdoors in upright position during leak test...
... of replacing your safety •Leak test must be centered intothe LP tank valve. 464324009,5 During leak test, keep new and exchanged LP tanks in a well-ventilated area, away from open flame to grill. Contact an LP gas supplier or your tank only for gas leaks. *Grill must be leak tested outdoors in upright position during leak test...
Use and Care Guide
Page 6
... leak. NOTE: If you are shown in or on a boat. Do not insert any time, STOP and call LP gas supplier or your fire department! 6,464324009 Outdoor gas appliance is tightly connected to attach this regulator! Correct before proceeding by turning hand wheel clockwise. A Never remove threaded orifice...only - Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is not intended to three-quarters turn gas off immediately. There is required to the self-contained LP gas system of valve. Tighten by turning OPD hand wheel counterclockwise....
... leak. NOTE: If you are shown in or on a boat. Do not insert any time, STOP and call LP gas supplier or your fire department! 6,464324009 Outdoor gas appliance is tightly connected to attach this regulator! Correct before proceeding by turning hand wheel clockwise. A Never remove threaded orifice...only - Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is not intended to three-quarters turn gas off immediately. There is required to the self-contained LP gas system of valve. Tighten by turning OPD hand wheel counterclockwise....
Use and Care Guide
Page 7
... to light burner with managementto learn the requirements and fire codes for using an LP gas grill in 5 seconds, turn Ignition Burner control knob OFF, wait 5 minutes for gas to clear and repeat the lighting instructions. 5.To light other hot material dripping from...LP cylinder off. • Do not leave grill unattended while preheating or burning off gas supply at least 3 ft. For Safe Use of Your Grill and to desired setting for cooking. A buildup of debris. Determine the cause, correct it should not be inserted into grill and emptied after each use water on next page. 464324009...
... to light burner with managementto learn the requirements and fire codes for using an LP gas grill in 5 seconds, turn Ignition Burner control knob OFF, wait 5 minutes for gas to clear and repeat the lighting instructions. 5.To light other hot material dripping from...LP cylinder off. • Do not leave grill unattended while preheating or burning off gas supply at least 3 ft. For Safe Use of Your Grill and to desired setting for cooking. A buildup of debris. Determine the cause, correct it should not be inserted into grill and emptied after each use water on next page. 464324009...
Use and Care Guide
Page 8
... with a soft cloth after each time between collector box or burner and electrode. Replace damaged hoses before using grill. Apply a strong solution of detergent and water or use abrasive pad on gas at LP cylinder. 2.Turn sideburner knob to HI, push and hold electronic ignitor button. Damage to...turn smoothly. Rinse and allow to "Sudden drop or low flame" in the Troubleshooting Section. Be sure burner lights and stays lit. 8.464324009 Turning Grill Off •Turn all knobs to a full stop. If knobs do not spring back, replace valve assembly before checking valves. Baked-on ...
... with a soft cloth after each time between collector box or burner and electrode. Replace damaged hoses before using grill. Apply a strong solution of detergent and water or use abrasive pad on gas at LP cylinder. 2.Turn sideburner knob to HI, push and hold electronic ignitor button. Damage to...turn smoothly. Rinse and allow to "Sudden drop or low flame" in the Troubleshooting Section. Be sure burner lights and stays lit. 8.464324009 Turning Grill Off •Turn all knobs to a full stop. If knobs do not spring back, replace valve assembly before checking valves. Baked-on ...
Use and Care Guide
Page 9
... that your grill is turned off at right. 10. See illustrations at control knobs and LP cylinder. 2. burnCeor-rtroe-cvtalve 11. Turn gas off and disconnected, removed from grill and stored outdoors. •When removing grill from bracket on... into the burner tube and out the burner ports. Firebox burner bracket Electrode 464324009' 9 Topreventflashbacksand ensuregoodperformancethe burnerand venturiassemblyshouldbe removedfrom the grill and cleaned beforeusewheneverthe grill hasbeen idlefor an extendedperiod. \ J Cleaning the Burner Assembly Follow these instructions to...
... that your grill is turned off at right. 10. See illustrations at control knobs and LP cylinder. 2. burnCeor-rtroe-cvtalve 11. Turn gas off and disconnected, removed from grill and stored outdoors. •When removing grill from bracket on... into the burner tube and out the burner ports. Firebox burner bracket Electrode 464324009' 9 Topreventflashbacksand ensuregoodperformancethe burnerand venturiassemblyshouldbe removedfrom the grill and cleaned beforeusewheneverthe grill hasbeen idlefor an extendedperiod. \ J Cleaning the Burner Assembly Follow these instructions to...
Use and Care Guide
Page 10
...fats and juices that it is a very important part of pork should reach 160° F. • NEVER partially grill meat or poultry and finish cooking later. Use a thermometer to 145° F. Best for slow roasting and baking...food completely to destroy harmful bacteria. • When reheating takeout foods or fully cooked meats like hot dogs, grill to insure sufficient cooking temperatures 2 Burner Cooking Great indirect cooking on the outside. Use a clean platter and ...176;F 160°F 145°F 160°F 165°F 165°F 10,464324009 Ideal for smaller meals or foods.
...fats and juices that it is a very important part of pork should reach 160° F. • NEVER partially grill meat or poultry and finish cooking later. Use a thermometer to 145° F. Best for slow roasting and baking...food completely to destroy harmful bacteria. • When reheating takeout foods or fully cooked meats like hot dogs, grill to insure sufficient cooking temperatures 2 Burner Cooking Great indirect cooking on the outside. Use a clean platter and ...176;F 160°F 145°F 160°F 165°F 165°F 10,464324009 Ideal for smaller meals or foods.
Use and Care Guide
Page 11
...not place the tray lid on the grate. The handle should be used only when moving the grate. • When the grate is inserted into grill. • Storage: For leftover storage, snap lid on the tray, it will be hot. The tray, lid and grates are dishwasher safe, ...Do not leave the grate lifter handle attached to check temperature internal temperature. Additional trays_ lids and grate lifter handles are for food preparatbn, serving, grilling, and leftover storage. Serving: Once food is necessary. Then use the grate lifter handle and tray to taste_ use . Use food thermometer to ...
...not place the tray lid on the grate. The handle should be used only when moving the grate. • When the grate is inserted into grill. • Storage: For leftover storage, snap lid on the tray, it will be hot. The tray, lid and grates are dishwasher safe, ...Do not leave the grate lifter handle attached to check temperature internal temperature. Additional trays_ lids and grate lifter handles are for food preparatbn, serving, grilling, and leftover storage. Serving: Once food is necessary. Then use the grate lifter handle and tray to taste_ use . Use food thermometer to ...
Use and Care Guide
Page 18
Makesurethe regulatorhoseis hangingoutsidethecart.Attachwith (4) 1/4-20×1/2"screws, 7ramlock washers and 7ramflat washers. Grill Head X 1/4-20xl/2"screws Qty.4 7mmlock washers Qty.4 7mmflat washers Qty.4 7mmflat washers 7mmlock washers 1/4-20x1/2screws 18,464324009 Grill Headto Cart [] Standcart upright. [] Thisstep requirestwo peopleto lift and positiongrill head ontocart. [] Carefullylowerthe grill headontothe cart.
Makesurethe regulatorhoseis hangingoutsidethecart.Attachwith (4) 1/4-20×1/2"screws, 7ramlock washers and 7ramflat washers. Grill Head X 1/4-20xl/2"screws Qty.4 7mmlock washers Qty.4 7mmflat washers Qty.4 7mmflat washers 7mmlock washers 1/4-20x1/2screws 18,464324009 Grill Headto Cart [] Standcart upright. [] Thisstep requirestwo peopleto lift and positiongrill head ontocart. [] Carefullylowerthe grill headontothe cart.
Use and Care Guide
Page 23
... slotsin front of grill lid. Pin Cooking Grateand Swing Away [] Placecookinggratesonto graterests. [] Insertendsof SwingAwaypivot wireinto holesin sides of firebox. Insertendsof SwingAway leg wire intoholesin sidesof firebox. NOTE:Pivotand leg wires,runningside-to-side,shouldbe underwires runningfront-to-back.If pivotand legwires are on pinsin backof firebox. Pivot Wire Grate 464324009,23 Oppositeends...
... slotsin front of grill lid. Pin Cooking Grateand Swing Away [] Placecookinggratesonto graterests. [] Insertendsof SwingAwaypivot wireinto holesin sides of firebox. Insertendsof SwingAway leg wire intoholesin sidesof firebox. NOTE:Pivotand leg wires,runningside-to-side,shouldbe underwires runningfront-to-back.If pivotand legwires are on pinsin backof firebox. Pivot Wire Grate 464324009,23 Oppositeends...
Use and Care Guide
Page 25
...-fillprotectiondevice)equippedLP tank. LPTank TankThumbscrew 464324009,25 CAUTION Failureto installgreasecup clip and cup will cause hot greaseto drip from bottom of grill with risk of fire or property damage. See Useand Caresection to grill and regulator. [] PlaceLPtank into hole in bottomshelfwith tank collaropeningfacingto side as shown.Fingertightentank thumbscrewto hold LP tanksecurelyin place. Filland leakcheckbeforeattaching...
...-fillprotectiondevice)equippedLP tank. LPTank TankThumbscrew 464324009,25 CAUTION Failureto installgreasecup clip and cup will cause hot greaseto drip from bottom of grill with risk of fire or property damage. See Useand Caresection to grill and regulator. [] PlaceLPtank into hole in bottomshelfwith tank collaropeningfacingto side as shown.Fingertightentank thumbscrewto hold LP tanksecurelyin place. Filland leakcheckbeforeattaching...
Use and Care Guide
Page 26
...LP cylindervalve.ReturnLP cylinderto gassupplier. •Turnoff LP cylindervalve.Removeregulatorfrom cylinderand visuallyinspectrubbersealfor damage.See LP CylinderLeakTest and ConnectingRegulatorto the LP Cylinder. •Turnoff controlknobsand LP cylindervalve.Leavelid opento allowflamesto die down.After fire is outand grill... newAA-sizealkalinebattery. 26 '464324009 REVO0 Greasefire or continuousexcessive ...gas leakage, call the fire department. Troubleshooting Burner(s)will not light usingignitor. (See ElectronicIgnition Troubleshootingalso) Continuedon next page. Gasleakingbetween LP...
...LP cylindervalve.ReturnLP cylinderto gassupplier. •Turnoff LP cylindervalve.Removeregulatorfrom cylinderand visuallyinspectrubbersealfor damage.See LP CylinderLeakTest and ConnectingRegulatorto the LP Cylinder. •Turnoff controlknobsand LP cylindervalve.Leavelid opento allowflamesto die down.After fire is outand grill... newAA-sizealkalinebattery. 26 '464324009 REVO0 Greasefire or continuousexcessive ...gas leakage, call the fire department. Troubleshooting Burner(s)will not light usingignitor. (See ElectronicIgnition Troubleshootingalso) Continuedon next page. Gasleakingbetween LP...
Use and Care Guide
Page 27
...• SeeSectionII of ElectronicIgnitionSystem. • SeeSectionIII of gas, •Excessflow valvetripped. •Vaporlock at LP cylinder.Leavelid in meat. •Excessivecookingtemperature. •Cleanburnersand insideof grill/firebox, ,Trimfat from meatbeforegrilling. •Adjust(lower).... Suddendrop in gas flow or low flame. •Out of ElectronicIgnitionSystem. Flamesblowout, •Highor gustingwinds. •Lowon LP gas, •Excessflow valvetripped. •Turnfront of carryovertube(s). •Cleancarry-overtube(s)with wirebrush. 464324009,27 Flashback......
...• SeeSectionII of ElectronicIgnitionSystem. • SeeSectionIII of gas, •Excessflow valvetripped. •Vaporlock at LP cylinder.Leavelid in meat. •Excessivecookingtemperature. •Cleanburnersand insideof grill/firebox, ,Trimfat from meatbeforegrilling. •Adjust(lower).... Suddendrop in gas flow or low flame. •Out of ElectronicIgnitionSystem. Flamesblowout, •Highor gustingwinds. •Lowon LP gas, •Excessflow valvetripped. •Turnfront of carryovertube(s). •Cleancarry-overtube(s)with wirebrush. 464324009,27 Flashback......
Use and Care Guide
Page 28
...•Replacecrackedor brokenelectrodes. 28 '464324009 SECTIONII Nosparksappearat anyelectrodeswhen controlknobturnedto ; noisecan be damaged.Replacewires. •All sparkspresentbutweak or at fullstrength ,Outputlead connectionsnot connected. ,Electricalarc between outputwiresand grill frame. •Weakbattery. ,Electrodesarewet... moduleandelectrodes. •If possible,observegrill in dark location.Operate ignitionsystemand lookfor arcingbetweenoutputwires and grill frame. •If sparksare observedotherthanfrom burner(s), wire insulationmay be heardfrom spark module. ...
...•Replacecrackedor brokenelectrodes. 28 '464324009 SECTIONII Nosparksappearat anyelectrodeswhen controlknobturnedto ; noisecan be damaged.Replacewires. •All sparkspresentbutweak or at fullstrength ,Outputlead connectionsnot connected. ,Electricalarc between outputwiresand grill frame. •Weakbattery. ,Electrodesarewet... moduleandelectrodes. •If possible,observegrill in dark location.Operate ignitionsystemand lookfor arcingbetweenoutputwires and grill frame. •If sparksare observedotherthanfrom burner(s), wire insulationmay be heardfrom spark module. ...