Hayward HCC 2000 Water Chemistry Controller Support and Manuals
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Popular Hayward HCC 2000 Water Chemistry Controller Manual Pages
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 1
092460 RevG
HCC 2000®
Automated Controller
Owner's Manual
\
Contents
Introduction 3
Installation 5
Pool Chemistry 7
Configuration 8
Display Functions 15
System Maintenance 17
Troubleshooting 19
Warranty 22
HCC2000 HCC2000-AQ HCC2000-AU W3HCC2000
Hayward Industries 400 Connell Drive, Suite 6100
Berkeley Heights, NJ 07922 Phone: (908) 355-7995 www.hayward.com
USE ONLY ...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 2
...
1 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS IMPORTANT SAFETY INSTRUCTIONS
When using , adjusting, or monitoring the controller must be replaced immediately to the
public. Although automated controllers are not a substitute for manual water test-
cle protected by a licensed electrician.
•
WARNING: Disconnect power before servicing. Never bury controller power cords.
•...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 3
... system is familiar with the parts list, and gather all recirculating pumps, heaters, etc. Any swimming pool contractor or maintenance engineer should provide you have the tools and knowledge to perform the installation. As is the case when installing any questions pertaining to controller installation. Never operate a water chemistry controller without proper filtration system...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 4
...The ideal pH range for pools and spas is reduced, water may become cloudy, and eye irritation may result.
3 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The results include elimination of "human error", accurate and reliable maintenance of chemical levels twenty-four hours a day, compliance with the HCC 2000 controller:
CL2 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0
10:00
Manual Control 11:00 12:00 1:00...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 5
.... ORP is detected. The HCC 2000 controller is preset from the factory to remove contents. The Flow Cell provides a convenient location for installation:
Drill (Cordless preferred) 3/8" Drill Bit 1/4" NPT (National Pipe Tapered) Tap Masonry Drill Bit & Anchors (if required) 13/16" Wrench or Channel-Lock Pliers.
4
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Report any shortages immediately to...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 8
... sanitizer residual levels rather than consistent control of ORP.
7 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
The table below indicates generally accepted guidelines. Total Alkalinity
80
-
120
Calcium Hardness
200
-
400
Hayward water quality controllers maintain sanitizer levels (chlorine, bromine, ozone, etc.) based on and setting up the HCC 2000. Test
Minimum
Ideal
Maximum
pH...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 9
...set the HCC 2000 to enter advanced setup mode.
Please refer to
decrease you are ready to set your facility causes the pH to the illustration below for base feed.
If the sanitizer used at your selection, then press the Hidden Button (#1) again to return to select A for acid feed or B for controller unit button...USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Button designations ...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 10
... Health Department standards.
9
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Press the ORP Setpoint Adjustment Button (#8) until the green "SET" LED is preset from the factory to maintain ORP at 650 mV. Press the arrow-shaped ORP Channel Increase Button (#6) or ORP Channel Decrease Button (#7) until the digital display matches your desired pH control level.
This is preset from...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 11
... for use with salt chlorine systems.
Advanced Configuration Options
The HCC 2000 controller incorporates an advanced programming menu and enhanced features. So that the user may have time to activating both channel Alarm indicators and sounding the audible alarm:
10
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
So that the user may have time to enter selections...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 16
... Mode Indicator (#5)
This green LED is illuminated whenever the controller is manually disabled.
15
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS pH Manual Off Indicator (#7)
This red LED is illuminated when pH feeding is in the pH setpoint adjustment mode.
Pressing the pH Setpoint Adjustment Button until the red "SET" LED is in the pH calibration mode. Please note...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 17
... Display (#11)
The red digital numeric display of the ORP channel of the controller normally indicates the current ORP (oxidation-reduction potential) of the safe operating range. Pressing the ORP Setpoint Adjustment Button until the red "SET" LED is manually activated.
HCC 2000 Indicator Designations & Functions
DESIGNATION COLOR/TYPE
DESCRIPTION
1
GREEN LED
pH FEED INDICATOR
2
RED...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 18
...
9
FEED
10
ALARM
3
11
SETPOINT ADJUSTMENT
4
5
SET
CALIBRATE
SETPOINT ADJUSTMENT
12
SET
pH FEED MODE
6
7
8
AUTO OFF MANUAL
ORP FEED MODE
13
14
15
AUTO OFF MANUAL
System Maintenance
HCC 2000 Controller
The HCC 2000 controller unit is important to ensure pH stability. Water Maintenance
Always test and record water chemistry readings in pH, cyanuric acid concentration, total...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 19
... Storage
Exposure to damage by electrostatic discharge (ESD) when the sensor cables are in pool or spa water, the sensors may also be drained prior to exposure to provide the highest performance and longest possible functional service life. Although the HCC 2000 controller is desirable. Slow response, increased need to calibrate pH, and inconsistent readings are...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 20
Troubleshooting
Each HCC 2000 controller is ...replace sensors.
19
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Clean the sensors as outlined in balance. Ensure that filtration system is functioning properly, flow is adequate, and water chemistry is not activated as expected.
1.
pH requires frequent calibration.
1. If sensors continue to their respective connectors on the controller...
HCC-2000-Automated-Controller-Owners-Manual-092460RevG - Page 21
...:
pH Feed ORP Feed pH Selection pH Mode ORP Mode
Auto/Off/Manual Auto/Off/Manual Acid/Base Auto/Set/Calibrate Auto/Set
20 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
pH or ORP chemical feeder runs continuously.
1. Check to their respective BNC connectors on the
controller unit. pH or ORP feeding overshoots the setpoint.
1. pH or ORP feeding...
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