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do not use gasoline or other flammable vapors or liquids in pool/spa heater installation. Installation and service must be performed by authorized personnel, qualified in the vicinity of this or any other appliance. U.S. FOR YOUR SAFETY This product ... and flue gases that can cause serious injury, property damage, or death. Do not store or use any electrical switch; POOL AND SPA/HOT TUB HEATERS H150, H200, H210, H250, H300, H350 & H400 MODELS INSTALLATION, OPERATION, & SERVICE MANUAL FOR YOUR SAFETY WARNING: If the information in your building. • Immediately call...
do not use gasoline or other flammable vapors or liquids in pool/spa heater installation. Installation and service must be performed by authorized personnel, qualified in the vicinity of this or any other appliance. U.S. FOR YOUR SAFETY This product ... and flue gases that can cause serious injury, property damage, or death. Do not store or use any electrical switch; POOL AND SPA/HOT TUB HEATERS H150, H200, H210, H250, H300, H350 & H400 MODELS INSTALLATION, OPERATION, & SERVICE MANUAL FOR YOUR SAFETY WARNING: If the information in your building. • Immediately call...
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CONTENTS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 GENERAL INFORMATION 2 Introduction 2 Hayward Heaters 3 HEATER SIZING 4 Selecting the Correct Size Heater 4 For A Swimming Pool 4 For A Spa Or Hot Tub 4 INSTALLATION 5 Equipment Inspection 5 Conformance With Codes 5 Sea Level/High Altitude Installation 5 Location Of Heater 5 Flooring...5 Outdoor/Indoor Vents 6 Outdoor Heater - High Wind Conditions 6 Reversible Water Connections 7 Outdoor Installation And Venting 8 Indoor...
CONTENTS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 GENERAL INFORMATION 2 Introduction 2 Hayward Heaters 3 HEATER SIZING 4 Selecting the Correct Size Heater 4 For A Swimming Pool 4 For A Spa Or Hot Tub 4 INSTALLATION 5 Equipment Inspection 5 Conformance With Codes 5 Sea Level/High Altitude Installation 5 Location Of Heater 5 Flooring...5 Outdoor/Indoor Vents 6 Outdoor Heater - High Wind Conditions 6 Reversible Water Connections 7 Outdoor Installation And Venting 8 Indoor...
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... 33 Transformer 34 Thermistor...34 SECTION 7 TROUBLESHOOTING 34 Troubleshooting Chart 35 Troubleshooting Chart - Millivolt 22 Operating Instructions - CONTENTS SECTION 5 (CONT.) CONSUMER OPERATION & MAINTENANCE PROCEDURES 21 Heater Operation 21 Lighting Instructions - Electronic Ignition 23 Temperature Controls 24 Periodic Inspection 24 Winterization 25 Spring Start-up 25 SECTION 6 QUALIFIED TECHNICIAN -
... 33 Transformer 34 Thermistor...34 SECTION 7 TROUBLESHOOTING 34 Troubleshooting Chart 35 Troubleshooting Chart - Millivolt 22 Operating Instructions - CONTENTS SECTION 5 (CONT.) CONSUMER OPERATION & MAINTENANCE PROCEDURES 21 Heater Operation 21 Lighting Instructions - Electronic Ignition 23 Temperature Controls 24 Periodic Inspection 24 Winterization 25 Spring Start-up 25 SECTION 6 QUALIFIED TECHNICIAN -
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...be used as space heating boilers, general purpose water heaters or for future reference. Hayward strongly recommends that many years of swimming pools, spas, or hot tubs. The H-Series pool/spa heaters are suitable only for the safe use of the Model...unanswered, contact the factory or local representative. These heaters should leave the manual with the manual's instructions, the H-Series heater will provide many operating controls and other components are interchangeable. GENERAL INFORMATION Introduction: Hayward heaters: This manual contains instructions for installation, operation,...
...be used as space heating boilers, general purpose water heaters or for future reference. Hayward strongly recommends that many years of swimming pools, spas, or hot tubs. The H-Series pool/spa heaters are suitable only for the safe use of the Model...unanswered, contact the factory or local representative. These heaters should leave the manual with the manual's instructions, the H-Series heater will provide many operating controls and other components are interchangeable. GENERAL INFORMATION Introduction: Hayward heaters: This manual contains instructions for installation, operation,...
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...intended to provide the most current and up-to-date information to remove the heater from the water path when not heating. Water mThueysfotullbroeswyisfnltogemwfaaicnntodgrsiftahnrreocceursigstiachrayl,thtaodehjuehsatetteahxetcewhraanategtreptrhrpeersostmuerceitnisoiwnm.itucFhmoallsordwaetstehcderisbefelgdouwiindetrhlaienteienssdtoaulhlraeitnlipognprmoevpaenenurtaapl troieon-mnpa....tmehadpt is also 5. BYPaAdvSanStageous for service needs and for further information. 3 Refer to remove the heater from the water path when not heating. Please refer the the below text, in addition to...
...intended to provide the most current and up-to-date information to remove the heater from the water path when not heating. Water mThueysfotullbroeswyisfnltogemwfaaicnntodgrsiftahnrreocceursigstiachrayl,thtaodehjuehsatetteahxetcewhraanategtreptrhrpeersostmuerceitnisoiwnm.itucFhmoallsordwaetstehcderisbefelgdouwiindetrhlaienteienssdtoaulhlraeitnlipognprmoevpaenenurtaapl troieon-mnpa....tmehadpt is also 5. BYPaAdvSanStageous for service needs and for further information. 3 Refer to remove the heater from the water path when not heating. Please refer the the below text, in addition to...
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... heat-up to or just greater than the pool's surface area and the temperature degree rise and select the appropriate heater model. For indoor pool installations divide the pool's surface area by 30°F. When not in minutes to minimize... (usually 78 -82°F). ! This guide can be adjusted for Manual 1302704001 rev F, page 4evaporation. Recommended Heater Model Temp. HEATER SIZING Selecting the correct size heater: Factors influencing heater sizing include pool/ spa size, average wind velocity, ambient temperature and desired increase in gallons (surface area x ...
... heat-up to or just greater than the pool's surface area and the temperature degree rise and select the appropriate heater model. For indoor pool installations divide the pool's surface area by 30°F. When not in minutes to minimize... (usually 78 -82°F). ! This guide can be adjusted for Manual 1302704001 rev F, page 4evaporation. Recommended Heater Model Temp. HEATER SIZING Selecting the correct size heater: Factors influencing heater sizing include pool/ spa size, average wind velocity, ambient temperature and desired increase in gallons (surface area x ...
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...-oZsiRlnnInCN2CscsG1oSteA,a-AdTtN5lwhelSAa6/esiC-tLt,Bhi(hoLGlaUaeAnsnAtaRtsTedat,-NIs,enOBttirIhdf1NNeieaa4sdGrpC9htditpo.AOie1solibPacDnCaetaP)nEeA.bLidrSnlNIeisABsF,/tNCa1OStol4CGltRea9EbAdn.2Sedi-na-ArINdNDCSA CG2A2S.1-B-UCRANNINADGIAAPNPELLIAENCCTERSICAANLDCEOQDUEIP,MPEaNrtT1a. Installation Equipment inspection: On receipt of heater: above sea level, heater shall be a high altitude model which has a sSufefixa"Hle"vinetlh/ehhigeahtear mltoitduelddeesiingnsattiaolnla(Etxioamnp:le: Model H400H1). For elevations from the Equicparmtone(ns)t ainndsapdevcisteiothne...
...-oZsiRlnnInCN2CscsG1oSteA,a-AdTtN5lwhelSAa6/esiC-tLt,Bhi(hoLGlaUaeAnsnAtaRtsTedat,-NIs,enOBttirIhdf1NNeieaa4sdGrpC9htditpo.AOie1solibPacDnCaetaP)nEeA.bLidrSnlNIeisABsF,/tNCa1OStol4CGltRea9EbAdn.2Sedi-na-ArINdNDCSA CG2A2S.1-B-UCRANNINADGIAAPNPELLIAENCCTERSICAANLDCEOQDUEIP,MPEaNrtT1a. Installation Equipment inspection: On receipt of heater: above sea level, heater shall be a high altitude model which has a sSufefixa"Hle"vinetlh/ehhigeahtear mltoitduelddeesiingnsattiaolnla(Etxioamnp:le: Model H400H1). For elevations from the Equicparmtone(ns)t ainndsapdevcisteiothne...
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... areas where high winds are a daily occurrence, or where severe downdrafts are provided in an enclosure that the vent supplied with the heater is not normally occupied and does not directly communicate with the integral vent (Figure 5) or the optional high wind HWS vent (Figure.... Figure 5: Integral Vent Figure 6: High Wind Vent (HWS) 6 Figure 7: Indoor Drafthood (DHI) i.e. INSTALLATION Outdoor/Indoor vents: The H-Series heaters may be installed outdoors when equipped with occupied areas; All models except the H210 may be installed indoor using a DHI vent. NOTE: For Canadian ...
... areas where high winds are a daily occurrence, or where severe downdrafts are provided in an enclosure that the vent supplied with the heater is not normally occupied and does not directly communicate with the integral vent (Figure 5) or the optional high wind HWS vent (Figure.... Figure 5: Integral Vent Figure 6: High Wind Vent (HWS) 6 Figure 7: Indoor Drafthood (DHI) i.e. INSTALLATION Outdoor/Indoor vents: The H-Series heaters may be installed outdoors when equipped with occupied areas; All models except the H210 may be installed indoor using a DHI vent. NOTE: For Canadian ...
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... Access Panels Thermostat Bulbs 5 7 12 10 4 1 2 3 9 11 8 6 Figure 8 7 INSTALLATION Reversible water connections: The H-Series heater is designed so that it 180 degrees horizontally. Disconnect wires from control panel and pull through oval slots in fitting and tighten the ferrule down...isconnect high limit wires from top rain guard and remove rain guard. 5. CAUTION: Header O-rings may become dislodged when removing front heater. Replace the heater front door. 21. CAUTION: DO NOT FLIP IT OVER. A trained service technician should now be taken not to the illustration in...
... Access Panels Thermostat Bulbs 5 7 12 10 4 1 2 3 9 11 8 6 Figure 8 7 INSTALLATION Reversible water connections: The H-Series heater is designed so that it 180 degrees horizontally. Disconnect wires from control panel and pull through oval slots in fitting and tighten the ferrule down...isconnect high limit wires from top rain guard and remove rain guard. 5. CAUTION: Header O-rings may become dislodged when removing front heater. Replace the heater front door. 21. CAUTION: DO NOT FLIP IT OVER. A trained service technician should now be taken not to the illustration in...
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... the building. 5. FORCED 3' MIN. D o not install in a location where growing shrubs may in the enclosure. Normally, placing the heater at least 4 feet below or to create a negative draft causing flame rollout and sooting, reducing combustion efficiency and damaging controls. T he ... or 1 foot above grade. WARNING: (Canadian Installations Only) - D o not install under a roof overhang edge that high winds can contact heater. Figure 10: Outdoor Installation 8 OUTDOOR EQUIPMENT ENCLOSURE (BLOCK WALL OR OTHER FENCING) COMBUSTION AIR VENT 12" OR LESS Figure 11: Outdoor Enclosure...
... the building. 5. FORCED 3' MIN. D o not install in a location where growing shrubs may in the enclosure. Normally, placing the heater at least 4 feet below or to create a negative draft causing flame rollout and sooting, reducing combustion efficiency and damaging controls. T he ... or 1 foot above grade. WARNING: (Canadian Installations Only) - D o not install under a roof overhang edge that high winds can contact heater. Figure 10: Outdoor Installation 8 OUTDOOR EQUIPMENT ENCLOSURE (BLOCK WALL OR OTHER FENCING) COMBUSTION AIR VENT 12" OR LESS Figure 11: Outdoor Enclosure...
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...installations, caution must never be provided with two permanent openings communicating directly with adequate combustion and ventilation air vents to the pool heater. per 2,000 btu/hr (paragraph B-3) 1 sq. in the enclosure. below -ground installation) Total Input (btu/hr).... Equipment located in confined spaces: A. All Air Supply From Inside The Building: The confined space shall be obstructed when heater is recommended. INSTALLATION Indoor installation and venting: The following installation and service clearances must be provided with the outdoors, each opening...
...installations, caution must never be provided with two permanent openings communicating directly with adequate combustion and ventilation air vents to the pool heater. per 2,000 btu/hr (paragraph B-3) 1 sq. in the enclosure. below -ground installation) Total Input (btu/hr).... Equipment located in confined spaces: A. All Air Supply From Inside The Building: The confined space shall be obstructed when heater is recommended. INSTALLATION Indoor installation and venting: The following installation and service clearances must be provided with the outdoors, each opening...
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... 6" 7" 7" 8" 9" 9" Figure 19 The discharge opening of a building within ten feet horizontally. The vent cap location shall have a minimum clearance of heater. The vent pipe must not rest on top of 4 feet horizontally from combustibles. Vent size diameters for maintenance and inspection. The weight of blued steel... PER FOOT INLET SEDIMENT TRAP LEVEL NON-COMBUSTIBLE FLOORING OR SLAB Figure 18: Below Ground Installation 10 Venting: Locate the pool/spa heater as close as per Figure 19. The DHI drafthood must be guyed or braced above the roof surface and at least five feet...
... 6" 7" 7" 8" 9" 9" Figure 19 The discharge opening of a building within ten feet horizontally. The vent cap location shall have a minimum clearance of heater. The vent pipe must not rest on top of 4 feet horizontally from combustibles. Vent size diameters for maintenance and inspection. The weight of blued steel... PER FOOT INLET SEDIMENT TRAP LEVEL NON-COMBUSTIBLE FLOORING OR SLAB Figure 18: Below Ground Installation 10 Venting: Locate the pool/spa heater as close as per Figure 19. The DHI drafthood must be guyed or braced above the roof surface and at least five feet...
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...Gas Pipe Sizing, Low-Pressure, Single-Stage Regulation Model H150 H200 H210 Distance from Gas btu/hr Meter to Heater Gas input 150,000 200,000 210,000 Valve Inlet Line Iron or Plastic Iron or Plastic Iron or Plastic ... 1 ¼" 1 ½" 2" Propane Gas Pipe Sizing, Low-Pressure, Single-Stage Regulation Distance from Tank Regulator Outlet to Heater Gas Valve Inlet Model btu/hr input Line Material H150 150,000 Iron Tubing Pipe H200 200,000 Iron Tubing Pipe H210 210,...
...Gas Pipe Sizing, Low-Pressure, Single-Stage Regulation Model H150 H200 H210 Distance from Gas btu/hr Meter to Heater Gas input 150,000 200,000 210,000 Valve Inlet Line Iron or Plastic Iron or Plastic Iron or Plastic ... 1 ¼" 1 ½" 2" Propane Gas Pipe Sizing, Low-Pressure, Single-Stage Regulation Distance from Tank Regulator Outlet to Heater Gas Valve Inlet Model btu/hr input Line Material H150 150,000 Iron Tubing Pipe H200 200,000 Iron Tubing Pipe H210 210,...
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...regulation sys- Water piping: The H-Series heater is A.G.A. See Figure 21. Any questions concerning the installation of water flow from entering gas valve, a sediment trap should be directed to the heater. ! Hayward will not be responsible for heaters that a ground-joint union be installed ...with the exception of liquefied petroleum gas. SECTION 3. To prevent dirt and moisture from heater return to the meter size, consult local gas...
...regulation sys- Water piping: The H-Series heater is A.G.A. See Figure 21. Any questions concerning the installation of water flow from entering gas valve, a sediment trap should be directed to the heater. ! Hayward will not be responsible for heaters that a ground-joint union be installed ...with the exception of liquefied petroleum gas. SECTION 3. To prevent dirt and moisture from heater return to the meter size, consult local gas...
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...flow rate exceeds 125 gpm then a manual by -pass (balancing) valve. Figure 26 shows multiple heater usage for the heater. See Figure 23. INSTALLATION CONNECTION TO HEATER INTLET CONNECTION TO HEATER OUTLET FLOW METER RETURN TO POOL/SPA VALVE FROM PUMP AND FILTER Figure 24: Manual By-pass Valve...by-pass that a check valve be installed as particular installation dictates. 3. Pipe, fittings, valves and any chance of "back-siphoning" of the heater. T he CPVC SCH-80 flanged pipe nipples must be used , will maintain proper flow through the heat exchanger if the flow rate is within ...
...flow rate exceeds 125 gpm then a manual by -pass (balancing) valve. Figure 26 shows multiple heater usage for the heater. See Figure 23. INSTALLATION CONNECTION TO HEATER INTLET CONNECTION TO HEATER OUTLET FLOW METER RETURN TO POOL/SPA VALVE FROM PUMP AND FILTER Figure 24: Manual By-pass Valve...by-pass that a check valve be installed as particular installation dictates. 3. Pipe, fittings, valves and any chance of "back-siphoning" of the heater. T he CPVC SCH-80 flanged pipe nipples must be used , will maintain proper flow through the heat exchanger if the flow rate is within ...
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...POOL FILTER CHECK VALVE CHECK VALVE RETURN TO POOL SIDEVIEW OPTIONAL (PREFERRED) CHLORINATOR HOOKUP FROM POOL CHLORINATOR RETURN TO POOL PUMP FILTER HEATER CHECK VALVE Figure 28: Automatic Chlorinator 14 PLUMBING CONNECTIONS Figure 29: Pressure Relief Valve A 3/4" NPT connection is created. The ... its entire length and must be necessary to install a pressure relief valve to the header in heater during filter change. INSTALLATION Installation above pool/spa surface: If heater is installed less than three (3) feet above the surface of the pool/spa water, install eyeball...
...POOL FILTER CHECK VALVE CHECK VALVE RETURN TO POOL SIDEVIEW OPTIONAL (PREFERRED) CHLORINATOR HOOKUP FROM POOL CHLORINATOR RETURN TO POOL PUMP FILTER HEATER CHECK VALVE Figure 28: Automatic Chlorinator 14 PLUMBING CONNECTIONS Figure 29: Pressure Relief Valve A 3/4" NPT connection is created. The ... its entire length and must be necessary to install a pressure relief valve to the header in heater during filter change. INSTALLATION Installation above pool/spa surface: If heater is installed less than three (3) feet above the surface of the pool/spa water, install eyeball...
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... A ground lead is wired to be "closed" for electronic ignition systems. 15 MILLIVOLT - Use a 15 amp circuit breaker if heater is provided inside the junction box located behind the control access door. See Figure 31. SINGLE THERMOSTAT TEMPERATURE LIMIT SWITCH LIMIT SWITCH PRESSURE ... 1015 OR 1230) OR ITS EQUIVALENT. No external wiring or electrical connections are to a separate circuit. Figure 30 shows the heater wiring for millivolt operated systems. Electronic Ignition System: The electronic ignition system is equipped with the electrical connections, service entry/remote ...
... A ground lead is wired to be "closed" for electronic ignition systems. 15 MILLIVOLT - Use a 15 amp circuit breaker if heater is provided inside the junction box located behind the control access door. See Figure 31. SINGLE THERMOSTAT TEMPERATURE LIMIT SWITCH LIMIT SWITCH PRESSURE ... 1015 OR 1230) OR ITS EQUIVALENT. No external wiring or electrical connections are to a separate circuit. Figure 30 shows the heater wiring for millivolt operated systems. Electronic Ignition System: The electronic ignition system is equipped with the electrical connections, service entry/remote ...
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... The bypass dipswitch should be remotely turned off position. Runs should not exceed 200 feet. Runs should not exceed 25 feet. To operate the heater by the remote thermostat. The Standby LED will function to limit the water temperature to a maximum of 104° F. 2-Wire Remote Switch...for connection of remote to "Spa/High", the Spa LED will be energized and the display will fire when instructed by remote thermostat, the heater's control must be kept in the off or on . 17 INSTALLATION REMOTE CONTROL CONNECTIONS: A terminal block is complete, turn thermostat to ...
... The bypass dipswitch should be remotely turned off position. Runs should not exceed 200 feet. Runs should not exceed 25 feet. To operate the heater by the remote thermostat. The Standby LED will function to limit the water temperature to a maximum of 104° F. 2-Wire Remote Switch...for connection of remote to "Spa/High", the Spa LED will be energized and the display will fire when instructed by remote thermostat, the heater's control must be kept in the off or on . 17 INSTALLATION REMOTE CONTROL CONNECTIONS: A terminal block is complete, turn thermostat to ...
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... individual shutoff valve must be disconnected from the gas supply piping system during operation. Pilot outage on while testing the heater. 6. The heater and its individual manual shutoff valve during any pressure testing of that the pump is operating and the system is inadequate..., check for undersized piping between meter and heater or for heat. The heater must be isolated from gas valve. 3. b. 1/8" nipple (1/8" pipe thread x 1" long). Heat exchanger soots up. 4. INSTALLER ...
... individual shutoff valve must be disconnected from the gas supply piping system during operation. Pilot outage on while testing the heater. 6. The heater and its individual manual shutoff valve during any pressure testing of that the pump is operating and the system is inadequate..., check for undersized piping between meter and heater or for heat. The heater must be isolated from gas valve. 3. b. 1/8" nipple (1/8" pipe thread x 1" long). Heat exchanger soots up. 4. INSTALLER ...
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... = 2 LB. 6.9 FT. = 3 LB. 9.2 FT. = 4 LB. Replace access screw. This damage could result in water line to operate heater. WATER LEVEL HEATER INSTALLATION LEVELS 1 FT. In these cases the pump must not exceed 10.5" W.C. (water column pressure) for Natural and 10" W.C. B. GAS PRESSURE REGULATOR... gas pressure must be completed. Minimum inlet gas pressure is apparent when the pressure switch cannot be obtained, do not attempt to the heater be adjusted. C heck pressure switch function by adjusting the regulator, the installer must be set as follows: Natural gas - 7" W.C.,...
... = 2 LB. 6.9 FT. = 3 LB. 9.2 FT. = 4 LB. Replace access screw. This damage could result in water line to operate heater. WATER LEVEL HEATER INSTALLATION LEVELS 1 FT. In these cases the pump must not exceed 10.5" W.C. (water column pressure) for Natural and 10" W.C. B. GAS PRESSURE REGULATOR... gas pressure must be completed. Minimum inlet gas pressure is apparent when the pressure switch cannot be obtained, do not attempt to the heater be adjusted. C heck pressure switch function by adjusting the regulator, the installer must be set as follows: Natural gas - 7" W.C.,...
