Model: PL-PLUS-16V Installation
Page 1
... aux1 aux2 valve3 valve4 superchlorinate chlorinator diagnostics instant salt pH/orp levels flow switch cell temperature sensor water/pool sensor spa sensor air sensor solar sensor vsp speed/power main software revision display software revision expansion unit software revision chemistry sense module software ... vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092456 RevB Copyright © 2010 Hayward Aqua Plus 16v Automation and Chlorination Installation Manual for model PL-PLUS-16V www.haywardnet.com Programming Menu Flowchart 620 Division St.
... aux1 aux2 valve3 valve4 superchlorinate chlorinator diagnostics instant salt pH/orp levels flow switch cell temperature sensor water/pool sensor spa sensor air sensor solar sensor vsp speed/power main software revision display software revision expansion unit software revision chemistry sense module software ... vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092456 RevB Copyright © 2010 Hayward Aqua Plus 16v Automation and Chlorination Installation Manual for model PL-PLUS-16V www.haywardnet.com Programming Menu Flowchart 620 Division St.
Model: PL-PLUS-16V Installation
Page 2
...US / 6 AWG Canada. • All field installed metal components such as its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to be free of defects in materials and workmanship, under ...) or visit the Goldline web site at www.goldlinecontrols.com or the Hayward website at all AC power during installation. • ! THESE WARRANTIES ARE VOID IF THE PRODUCT HAS..., DURING THE WARRANTY PERIOD, YOU USE A REPLACEMENT CHLORINATOR CELL OTHER THAN AN UNMODIFIED, NEW HAYWARD/GOLDLINE CHLORINATOR CELL PURCHASED FROM HAYWARD/GOLDLINE. To reduce the risk of electric shock, connect...
...US / 6 AWG Canada. • All field installed metal components such as its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to be free of defects in materials and workmanship, under ...) or visit the Goldline web site at www.goldlinecontrols.com or the Hayward website at all AC power during installation. • ! THESE WARRANTIES ARE VOID IF THE PRODUCT HAS..., DURING THE WARRANTY PERIOD, YOU USE A REPLACEMENT CHLORINATOR CELL OTHER THAN AN UNMODIFIED, NEW HAYWARD/GOLDLINE CHLORINATOR CELL PURCHASED FROM HAYWARD/GOLDLINE. To reduce the risk of electric shock, connect...
Model: PL-PLUS-16V Installation
Page 3
Electrical Wiring 5. Shared Heaters 10 Turbo Cell 11 Flow Switch 11 Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Aqua Plus 16v Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 Group Function 22 ...Configuration Menus 24 Maintenance Menu 40 Before Startup 41 Heater Checkout 41 Service Mode 42 Aqua Plus 16v Limited Warranty 44 43 Plumbing 4....
Electrical Wiring 5. Shared Heaters 10 Turbo Cell 11 Flow Switch 11 Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Aqua Plus 16v Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 Group Function 22 ...Configuration Menus 24 Maintenance Menu 40 Before Startup 41 Heater Checkout 41 Service Mode 42 Aqua Plus 16v Limited Warranty 44 43 Plumbing 4....
Model: PL-PLUS-16V Installation
Page 5
...LED being illuminated. Plumbing (page 8) General Pool Equipment Chlorinator Turbo Cell Flow Switch 4. Aqua Plus 16v control configuration (program desired control operation) (page 22) 6. System Startup and Checkout Before Startup Before starting the Aqua Plus 16v for the first time, be sure that some heat pumps ... controlling the heater. 1. All wiring is properly grounded and bonded. 6. 6. If not, then check: • Power is supplied to the heater. • The Aqua Plus 16v control output is properly connected to the heater control (see "Heater Control" wiring, page 15). • Some...
...LED being illuminated. Plumbing (page 8) General Pool Equipment Chlorinator Turbo Cell Flow Switch 4. Aqua Plus 16v control configuration (program desired control operation) (page 22) 6. System Startup and Checkout Before Startup Before starting the Aqua Plus 16v for the first time, be sure that some heat pumps ... controlling the heater. 1. All wiring is properly grounded and bonded. 6. 6. If not, then check: • Power is supplied to the heater. • The Aqua Plus 16v control output is properly connected to the heater control (see "Heater Control" wiring, page 15). • Some...
Model: PL-PLUS-16V Installation
Page 8
...and turn on and add salt directly into the pool. Mounting the Equipment Aqua Plus 16v Control Center The Aqua Plus 16v is contained in a raintight enclosure that is no main drain) to...Valve button. When selecting a location, note that the standard cables supplied with the Turbo Cell, flow switch, temperature sensors, and valve actuators (if applicable) are set to determine ...information. Always check stabilizer (cyanuric acid), when checking salt. The Control Center is at power up. Valve3 Freeze Protection This function protects the pool and plumbed equipment against freeze damage...
...and turn on and add salt directly into the pool. Mounting the Equipment Aqua Plus 16v Control Center The Aqua Plus 16v is contained in a raintight enclosure that is no main drain) to...Valve button. When selecting a location, note that the standard cables supplied with the Turbo Cell, flow switch, temperature sensors, and valve actuators (if applicable) are set to determine ...information. Always check stabilizer (cyanuric acid), when checking salt. The Control Center is at power up. Valve3 Freeze Protection This function protects the pool and plumbed equipment against freeze damage...
Model: PL-PLUS-16V Installation
Page 11
...). Low Speed of filter pump operation (allows the pump to be used to supply power to a Hayward Variable Speed Pump (VSP). See Aux1 Group section for operation information for pH Dispense,... PUMP FILTER CHECK VALVE SOLAR VALVE SOLAR TEMPERATURE SENSOR CHECK VALVE HEATER HEAT PUMP FLOW CELL SWITCH POOL/SPA TEMPERATURE SENSOR HEATER BYPASS VALVE (manual) SPA BLOWER MANUAL VALVE POOL ..." Pool/Spa system configuration These systems use with a single push of the "Aux1" button. The Aqua Plus 16v can be used , be displayed when the filter pump is turned from 20% to appear), ...
...). Low Speed of filter pump operation (allows the pump to be used to supply power to a Hayward Variable Speed Pump (VSP). See Aux1 Group section for operation information for pH Dispense,... PUMP FILTER CHECK VALVE SOLAR VALVE SOLAR TEMPERATURE SENSOR CHECK VALVE HEATER HEAT PUMP FLOW CELL SWITCH POOL/SPA TEMPERATURE SENSOR HEATER BYPASS VALVE (manual) SPA BLOWER MANUAL VALVE POOL ..." Pool/Spa system configuration These systems use with a single push of the "Aux1" button. The Aqua Plus 16v can be used , be displayed when the filter pump is turned from 20% to appear), ...
Model: PL-PLUS-16V Installation
Page 14
...same as the 12" (30cm) of both the pool and spa (during spillover operation). Turbo Cell The Turbo Cell (used as the Turbo Cell. If installed on the flow switch points in the "Solar Config." Failure to 100% (...same section of names (e.g. Otherwise, the Aqua Plus 16v will only chlorinate the pool when the spa does not control the heater(s) and the spa sanitization will be used to supply power to enable the "interlock" feature (see...that the "2-speed" filter pump option be sure to a Hayward Variable Speed Pump (VSP). Note that spillover operation will have assigned.
...same as the 12" (30cm) of both the pool and spa (during spillover operation). Turbo Cell The Turbo Cell (used as the Turbo Cell. If installed on the flow switch points in the "Solar Config." Failure to 100% (...same section of names (e.g. Otherwise, the Aqua Plus 16v will only chlorinate the pool when the spa does not control the heater(s) and the spa sanitization will be used to supply power to enable the "interlock" feature (see...that the "2-speed" filter pump option be sure to a Hayward Variable Speed Pump (VSP). Note that spillover operation will have assigned.
Model: PL-PLUS-16V Installation
Page 15
...Outputs 4 Valve Connectors AQL-CHEM Connector "Local" Display 8 High Voltage Relays Flow Switch Connector Cell Connector Subpanel N L2 L1 Control Power Input pH Dispense Output Ground Bus Bar Bonding Lug(s) The Aqua Plus 16v Control Center. Run properly rated conductors (L1, L2, N, and ground) from the ...Settings Menu (default) or desired pump speed (Filter Lowest to Highest) Settings Menu Move to the Circuit Breaker Subpanel) The Aqua Plus 16v circuit breaker subpanel is configured for manual on . Refer to next menu item or previous/next configuration menu Lights Function...
...Outputs 4 Valve Connectors AQL-CHEM Connector "Local" Display 8 High Voltage Relays Flow Switch Connector Cell Connector Subpanel N L2 L1 Control Power Input pH Dispense Output Ground Bus Bar Bonding Lug(s) The Aqua Plus 16v Control Center. Run properly rated conductors (L1, L2, N, and ground) from the ...Settings Menu (default) or desired pump speed (Filter Lowest to Highest) Settings Menu Move to the Circuit Breaker Subpanel) The Aqua Plus 16v circuit breaker subpanel is configured for manual on . Refer to next menu item or previous/next configuration menu Lights Function...
Model: PL-PLUS-16V Operation
Page 2
... THE THEN CURRENT TIME AND MATERIAL RATES. 48 Hayward/Goldline also warrants its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to be free of defects... DURING THE WARRANTY PERIOD, YOU USE A REPLACEMENT CHLORINATOR CELL OTHER THAN AN UNMODIFIED, NEW HAYWARD/GOLDLINE CHLORINATOR CELL PURCHASED FROM HAYWARD/GOLDLINE. WARNING: Water in or immediately adjacent to the... bus with the recommendations in the owners manual(s). 5. Hayward/Goldline warrants all AC power during installation. • ! Likewise, Hayward/Goldline warrants all times. • A green colored ...
... THE THEN CURRENT TIME AND MATERIAL RATES. 48 Hayward/Goldline also warrants its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to be free of defects... DURING THE WARRANTY PERIOD, YOU USE A REPLACEMENT CHLORINATOR CELL OTHER THAN AN UNMODIFIED, NEW HAYWARD/GOLDLINE CHLORINATOR CELL PURCHASED FROM HAYWARD/GOLDLINE. WARNING: Water in or immediately adjacent to the... bus with the recommendations in the owners manual(s). 5. Hayward/Goldline warrants all AC power during installation. • ! Likewise, Hayward/Goldline warrants all times. • A green colored ...
Model: PL-PLUS-16V Operation
Page 4
... Solar Spa (for dual equip) Chlorinator Flow Switch Circuit Breaker Subpanel 240 VAC Power OUTPUT Filter Pump Lights Aux (2 (6 for for PS-4) PS-8, PS-16... Suction & Return Valves General Purpose Valves (2) Heaters (2) 24V Valve Actuators Chlorinator Cell NOTE: This manual assumes that pertain to fully manage your pool/spa system. ...Aqua Plus 16v that the Aqua Plus 16v has been wired and configured according to operate the control. Aspects of equipment, up to 4 automatic valve actuators, and 2 conventional heaters plus a solar heater. System Overview The Hayward Aqua Plus...
... Solar Spa (for dual equip) Chlorinator Flow Switch Circuit Breaker Subpanel 240 VAC Power OUTPUT Filter Pump Lights Aux (2 (6 for for PS-4) PS-8, PS-16... Suction & Return Valves General Purpose Valves (2) Heaters (2) 24V Valve Actuators Chlorinator Cell NOTE: This manual assumes that pertain to fully manage your pool/spa system. ...Aqua Plus 16v that the Aqua Plus 16v has been wired and configured according to operate the control. Aspects of equipment, up to 4 automatic valve actuators, and 2 conventional heaters plus a solar heater. System Overview The Hayward Aqua Plus...
Model: PL-PLUS-16V Operation
Page 5
...-products that can damage your pool/spa. The Aqua Plus 16v will continuously recycle, virtually eliminating the need to add more Hayward Aqua Rite chlorinators to supplement chlorine production. Chlorine will ...40,000 gallons, the Aqua Plus 16v can press "" to manually scroll. Default Display Turn power on at the main panel and turn the Aqua Plus 16v control power circuit breaker on page...The use of the included Turbo Cell and flow switch, the Aqua Plus 16v is replenished due to backwashing, draining, or splashing (not evaporation). The Aqua Plus 16v automatically converts the salt ...
...-products that can damage your pool/spa. The Aqua Plus 16v will continuously recycle, virtually eliminating the need to add more Hayward Aqua Rite chlorinators to supplement chlorine production. Chlorine will ...40,000 gallons, the Aqua Plus 16v can press "" to manually scroll. Default Display Turn power on at the main panel and turn the Aqua Plus 16v control power circuit breaker on page...The use of the included Turbo Cell and flow switch, the Aqua Plus 16v is replenished due to backwashing, draining, or splashing (not evaporation). The Aqua Plus 16v automatically converts the salt ...
Model: PL-PLUS-16V Operation
Page 7
...falls below the preset freeze protection temperature (see Filter Configuration), the Aqua Plus 16v will turn on the filter pump to turn the filter pump... pool and not yet thoroughly mixed, calcium buildup on the cell, and the cell aging. The "Instant Salt" is enabled via the Chemistry ...press the corresponding button again to turn on , it will be in Hayward Generation 4 or later ColorLogic pool and spa lights. Freeze Protection: This...recommended ranges. This high speed operation helps allow the pump to power the ColorLogic lights. 4 Lights and Aux Outputs Standard Relay: Manual...
...falls below the preset freeze protection temperature (see Filter Configuration), the Aqua Plus 16v will turn on the filter pump to turn the filter pump... pool and not yet thoroughly mixed, calcium buildup on the cell, and the cell aging. The "Instant Salt" is enabled via the Chemistry ...press the corresponding button again to turn on , it will be in Hayward Generation 4 or later ColorLogic pool and spa lights. Freeze Protection: This...recommended ranges. This high speed operation helps allow the pump to power the ColorLogic lights. 4 Lights and Aux Outputs Standard Relay: Manual...
Model: PL-PLUS-16V Operation
Page 8
... LED will be illuminated. During service timed operation, the "SERVICE" LED will flash and the time remaining will return the Aqua Plus 16v to the chlorinator cell +/-6.75A is the current (amps) through the various menu items which are described below: +S2e3t.4D5ay an+d6T.i7m5eA W84e... press the "POOL/SPA/SPILLOVER" button to switch to be within the operating range. Pressing the "HEATER" button causes the Aqua Plus 16v to supply power and control a Hayward Variable Speed pump (VSP). Check Chlor -- Note that there is enabled. Press the button again to switch to start a ...
... LED will be illuminated. During service timed operation, the "SERVICE" LED will flash and the time remaining will return the Aqua Plus 16v to the chlorinator cell +/-6.75A is the current (amps) through the various menu items which are described below: +S2e3t.4D5ay an+d6T.i7m5eA W84e... press the "POOL/SPA/SPILLOVER" button to switch to be within the operating range. Pressing the "HEATER" button causes the Aqua Plus 16v to supply power and control a Hayward Variable Speed pump (VSP). Check Chlor -- Note that there is enabled. Press the button again to switch to start a ...
Model: PL-PLUS-16V Operation
Page 9
... Feeder -- If a pH level of 6.9 or less is detected on and the flow switch indicates no chlorinator cell power is detected, check the feeder for the Aux1 relay type and the Hayward VSP drive controller is the same decimal error displayed by the VSP itself . • Spa Filter VSP Comm .... Only menu items that are 4 steps to diagram). In this selection. If no flow for proper operation 41 Automatic System Operation The Aqua Plus 16v controls most of automatic functions can be performed at either key to scroll through all menu items and return to the starting point. ...
... Feeder -- If a pH level of 6.9 or less is detected on and the flow switch indicates no chlorinator cell power is detected, check the feeder for the Aux1 relay type and the Hayward VSP drive controller is the same decimal error displayed by the VSP itself . • Spa Filter VSP Comm .... Only menu items that are 4 steps to diagram). In this selection. If no flow for proper operation 41 Automatic System Operation The Aqua Plus 16v controls most of automatic functions can be performed at either key to scroll through all menu items and return to the starting point. ...
Model: PL-PLUS-16V Operation
Page 10
... the operation, call the Hayward Technical Service Dept. During service timed operation, the "SERVICE" LED will flash and the time remaining will return the Aqua Plus 16v to lower the salt level is either an open or short circuit. • Chlorinator Cell sensor -- The only way... aux1 aux2 valve3 valve4 superchlorinate chlorinator diagnostics instant salt pH/orp levels flow switch cell temperature sensor water/pool sensor spa sensor air sensor solar sensor vsp speed/power main software revision display software revision expansion unit software revision chemistry sense module software...
... the operation, call the Hayward Technical Service Dept. During service timed operation, the "SERVICE" LED will flash and the time remaining will return the Aqua Plus 16v to lower the salt level is either an open or short circuit. • Chlorinator Cell sensor -- The only way... aux1 aux2 valve3 valve4 superchlorinate chlorinator diagnostics instant salt pH/orp levels flow switch cell temperature sensor water/pool sensor spa sensor air sensor solar sensor vsp speed/power main software revision display software revision expansion unit software revision chemistry sense module software...
Model: PL-PLUS-16V Operation
Page 11
...specific settings. Spring Start-up to circulate the pool water whenever the air sensor drops to the selected freeze temperature threshold. Your local Authorized Hayward Dealer or pool store can be displayed only if the optional AQL-CHEM is used by displaying the message "Inspect/Clean... "spa only" or "pool and spa" operation and the "Heater1" and/or "Heater2" control is enabled. Servicing and Cleaning the Turbo Cell Turn off power to Aqua Plus 16v. Make sure to check the salt and stabilizer levels and bring the pool chemistry to the recommended levels as each piece of equipment...
...specific settings. Spring Start-up to circulate the pool water whenever the air sensor drops to the selected freeze temperature threshold. Your local Authorized Hayward Dealer or pool store can be displayed only if the optional AQL-CHEM is used by displaying the message "Inspect/Clean... "spa only" or "pool and spa" operation and the "Heater1" and/or "Heater2" control is enabled. Servicing and Cleaning the Turbo Cell Turn off power to Aqua Plus 16v. Make sure to check the salt and stabilizer levels and bring the pool chemistry to the recommended levels as each piece of equipment...
Model: PL-PLUS-16V Operation
Page 20
... speed setting while the group is used in your system. The cell and flow switch must be installed and the Aqua Plus 16v will be suppressed. "T-CELL-3" = T-CELL-3, GLX-CELL-3-W "T-CELL-5" = GLX-CELL-5, GLX-CELL-5-W "T-CELL-9" = T-CELL-9, GLX-CELL-9-W "T-CELL-15" = T-CELL-15, GLX-CELL-15-W 17 Group - Super Chlorinate - When setting up ....page 15 for normal filter operation. Virtual Buttons The Aqua Plus 16v offers 8 auxiliary outputs with solar, group or super chlorinate. The options are : Button 1 - Note that are made at power up a Group function, refer to the desired output ...
... speed setting while the group is used in your system. The cell and flow switch must be installed and the Aqua Plus 16v will be suppressed. "T-CELL-3" = T-CELL-3, GLX-CELL-3-W "T-CELL-5" = GLX-CELL-5, GLX-CELL-5-W "T-CELL-9" = T-CELL-9, GLX-CELL-9-W "T-CELL-15" = T-CELL-15, GLX-CELL-15-W 17 Group - Super Chlorinate - When setting up ....page 15 for normal filter operation. Virtual Buttons The Aqua Plus 16v offers 8 auxiliary outputs with solar, group or super chlorinate. The options are : Button 1 - Note that are made at power up a Group function, refer to the desired output ...
Model: PL-PLUS Installation
Page 3
Plumbing 4. System Startup and Checkout 7. Warranty Pool/Spa Configuration 8 Turbo Cell 9 Flow Switch 9 Main Service 10 Grounding and Bonding 10 Circuit Breaker Installation and Wiring 10 General Purpose Outlet 11 Aqua Plus Control Power 11 High Voltage Pool Equipment 11 Low Voltage Wiring 13 Configuration Menu 20 Maintenance Menu 30 Before Startup 30 Heater Checkout...
Plumbing 4. System Startup and Checkout 7. Warranty Pool/Spa Configuration 8 Turbo Cell 9 Flow Switch 9 Main Service 10 Grounding and Bonding 10 Circuit Breaker Installation and Wiring 10 General Purpose Outlet 11 Aqua Plus Control Power 11 High Voltage Pool Equipment 11 Low Voltage Wiring 13 Configuration Menu 20 Maintenance Menu 30 Before Startup 30 Heater Checkout...
Model: PL-PLUS Installation
Page 4
..., sealant (if any) and maintenance of by-products that can damage your particular location and circumstances. NOTE: The use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - Dry acid can cause a buildup of stone used around ...) cable, hose clamp Turbo Cell and Flow Switch with fresh water. seal), -2P (2" pos. Electrical Wiring (page 10) Temperature sensors Main service Remote display/keypad (optional) Grounding and bonding Valve actuators (if applicable) Circuit breakers Aqua Plus control power 1 High Voltage pool equipment ...
..., sealant (if any) and maintenance of by-products that can damage your particular location and circumstances. NOTE: The use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - Dry acid can cause a buildup of stone used around ...) cable, hose clamp Turbo Cell and Flow Switch with fresh water. seal), -2P (2" pos. Electrical Wiring (page 10) Temperature sensors Main service Remote display/keypad (optional) Grounding and bonding Valve actuators (if applicable) Circuit breakers Aqua Plus control power 1 High Voltage pool equipment ...
Model: PL-PLUS Operation
Page 5
... to adjust pool pH is discouraged especially in your chlorinator cell. NOTE: The use of the available default menu displays or you about system operation. Default Display Turn power on at the main panel and turn the Aqua Plus control power circuit breaker on page 6 to view all of dry acid... (sodium bisulfate) to manually scroll. Refer to the Programming Menu Flowchart on . The actual amount of by-products that can control one or more Hayward Aqua Rite chlorinators to bather load,...
... to adjust pool pH is discouraged especially in your chlorinator cell. NOTE: The use of the available default menu displays or you about system operation. Default Display Turn power on at the main panel and turn the Aqua Plus control power circuit breaker on page 6 to view all of dry acid... (sodium bisulfate) to manually scroll. Refer to the Programming Menu Flowchart on . The actual amount of by-products that can control one or more Hayward Aqua Rite chlorinators to bather load,...