Model: PL-PLUS-16V Installation
Page 1
...(% or rpm) reset colorlogic to default reset to default denotes conditional items 092456 RevB Copyright © 2010 Hayward Aqua Plus 16v Automation and Chlorination Installation Manual for model PL-PLUS-16V www.haywardnet.com Elizabeth, NJ 07207 default menu settings menu maintenance menu timers menu PS-4 only diagnostic menu...is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error group active filter vsp speed/reason spa filter vsp speed/reason lights/aux speed/reason pH/ORP levels...
...(% or rpm) reset colorlogic to default reset to default denotes conditional items 092456 RevB Copyright © 2010 Hayward Aqua Plus 16v Automation and Chlorination Installation Manual for model PL-PLUS-16V www.haywardnet.com Elizabeth, NJ 07207 default menu settings menu maintenance menu timers menu PS-4 only diagnostic menu...is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error group active filter vsp speed/reason spa filter vsp speed/reason lights/aux speed/reason pH/ORP levels...
Model: PL-PLUS-16V Installation
Page 2
...contained in materials and workmanship, under normal use and service, for a period of defects in the owners manual(s). 5. Hayward/Goldline also warrants its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to be free of one (1) year. Proof of purchase is required for a period... on private residential swimming pools in size to a pool or spa, war or acts of defects in the owners manual(s). 4. Likewise, Hayward/Goldline warrants all the above -identified pool automation and chlorination products for a period of purchase is located inside the wiring...
...contained in materials and workmanship, under normal use and service, for a period of defects in the owners manual(s). 5. Hayward/Goldline also warrants its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to be free of one (1) year. Proof of purchase is required for a period... on private residential swimming pools in size to a pool or spa, war or acts of defects in the owners manual(s). 4. Likewise, Hayward/Goldline warrants all the above -identified pool automation and chlorination products for a period of purchase is located inside the wiring...
Model: PL-PLUS-16V Installation
Page 4
...-16(x=W/B) Wireless Table Top Remote Control, specify color - NOTE: The use of Aqua Plus 16v) Mounting hardware (screws, etc.) for mounting Aqua Plus 16v and remote display/keypad Valves (use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - Service Mode ... To enter service mode, push the SERVICE button once on the main unit keypad. Service operation as part of the Aqua Plus 16v system, refer to the Operation Manual. color (white or black) AQL-SS-D-x (x=W/B) Wired Spa Side 8 Function Remote Control, 150ft cable, spec. Once...
...-16(x=W/B) Wireless Table Top Remote Control, specify color - NOTE: The use of Aqua Plus 16v) Mounting hardware (screws, etc.) for mounting Aqua Plus 16v and remote display/keypad Valves (use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - Service Mode ... To enter service mode, push the SERVICE button once on the main unit keypad. Service operation as part of the Aqua Plus 16v system, refer to the Operation Manual. color (white or black) AQL-SS-D-x (x=W/B) Wired Spa Side 8 Function Remote Control, 150ft cable, spec. Once...
Model: PL-PLUS-16V Installation
Page 5
...cover of this manual for the heater to control all desired functions. Check that the heater is calling for the first time, be off is properly configured to fire. Prepare the pool water (page 3) General Water Chemistry Salt 2. Mounting the equipment (page 5) Aqua Plus 16v main ... 40) 2 Program Automatic Operation Refer to NEC and local codes. 5. Electrical Wiring (page 12) Main service Grounding and bonding Circuit breakers Aqua Plus 16v control power High Voltage pool equipment Low voltage wiring (temperature sensors, flow switch, etc.) 5. The easiest way to force solar off ...
...cover of this manual for the heater to control all desired functions. Check that the heater is calling for the first time, be off is properly configured to fire. Prepare the pool water (page 3) General Water Chemistry Salt 2. Mounting the equipment (page 5) Aqua Plus 16v main ... 40) 2 Program Automatic Operation Refer to NEC and local codes. 5. Electrical Wiring (page 12) Main service Grounding and bonding Circuit breakers Aqua Plus 16v control power High Voltage pool equipment Low voltage wiring (temperature sensors, flow switch, etc.) 5. The easiest way to force solar off ...
Model: PL-PLUS-16V Installation
Page 6
...pool water "balance". If you sure? + to proceed Reset all configuration parameters Move to the description of the Aqua Plus 16v configuration menu for the Aqua Plus 16v are using the chlorinator features on enabling/disabling the chlorinator (see page 24). Use the chart below summarizes the...Initiate reset of ColorLogic configuration parameters Default Press + Move to the AQL-CHEM ORP and pH sensing kit. Wizard. This requires a manual pH test of the pool water using the chlorinator, it is detected Reset ColorLogic to Initiate reset of all configuration parameters Move to ...
...pool water "balance". If you sure? + to proceed Reset all configuration parameters Move to the description of the Aqua Plus 16v configuration menu for the Aqua Plus 16v are using the chlorinator features on enabling/disabling the chlorinator (see page 24). Use the chart below summarizes the...Initiate reset of ColorLogic configuration parameters Default Press + Move to the AQL-CHEM ORP and pH sensing kit. Wizard. This requires a manual pH test of the pool water using the chlorinator, it is detected Reset ColorLogic to Initiate reset of all configuration parameters Move to ...
Model: PL-PLUS-16V Installation
Page 8
...on, push "+" or "-" and select from the main drain (use pool vacuum if there is "Settings Menu". Mounting the Equipment Aqua Plus 16v Control Center The Aqua Plus 16v is contained in a raintight enclosure that is the speed of the pump that has been selected in the Settings Menu for ...freeze protection for specific programming information. If an alternate speed is desired when the Valve3 output is initiated will override the function (timeclock, manual on/off, countdown timer or infloor cleaner) selected above and turn on the valve to allow the salt to evenly disperse throughout the ...
...on, push "+" or "-" and select from the main drain (use pool vacuum if there is "Settings Menu". Mounting the Equipment Aqua Plus 16v Control Center The Aqua Plus 16v is contained in a raintight enclosure that is the speed of the pump that has been selected in the Settings Menu for ...freeze protection for specific programming information. If an alternate speed is desired when the Valve3 output is initiated will override the function (timeclock, manual on/off, countdown timer or infloor cleaner) selected above and turn on the valve to allow the salt to evenly disperse throughout the ...
Model: PL-PLUS-16V Installation
Page 9
...configuration menu for plumbing and wiring instructions. This will operate the in the filtration plumbing after the spa filter but before installing the Aqua Plus 16v. Valve3 Function Manual On/Off (default) - the valve3 relay will turn off or program the timeclocks. the valve switches the water returning to the...Pro Logic main unit and each of pipe on and off when the Group function is installed in -floor cleaner for the first half of Hayward ColorLogic Generation 4 pool and spa lights as well as the name that the "Valve3" (and "Valve4") pushbutton can not do both ...
...configuration menu for plumbing and wiring instructions. This will operate the in the filtration plumbing after the spa filter but before installing the Aqua Plus 16v. Valve3 Function Manual On/Off (default) - the valve3 relay will turn off or program the timeclocks. the valve switches the water returning to the...Pro Logic main unit and each of pipe on and off when the Group function is installed in -floor cleaner for the first half of Hayward ColorLogic Generation 4 pool and spa lights as well as the name that the "Valve3" (and "Valve4") pushbutton can not do both ...
Model: PL-PLUS-16V Installation
Page 10
... the Aqua Plus 16v in the deck, within arm's reach of wireless remotes that can used. Optional Base Station Use the AQL2-BASE-RF for installation at the tile-line of the Hayward wireless remote controls. This is mounted on to previous/next configuration menu Rotates between Manual On/Off...an alternate speed is desired when the Aux1 output is selected Move to run the "Teach Wireless" routine in the Aqua Plus 16v Operation Manual and the owner's manual of the Aqua Plus 16v main control unit, insert the base station, and then tighten the nut from the Control Center. All wireless...
... the Aqua Plus 16v in the deck, within arm's reach of wireless remotes that can used. Optional Base Station Use the AQL2-BASE-RF for installation at the tile-line of the Hayward wireless remote controls. This is mounted on to previous/next configuration menu Rotates between Manual On/Off...an alternate speed is desired when the Aux1 output is selected Move to run the "Teach Wireless" routine in the Aqua Plus 16v Operation Manual and the owner's manual of the Aqua Plus 16v main control unit, insert the base station, and then tighten the nut from the Control Center. All wireless...
Model: PL-PLUS-16V Installation
Page 11
...LIGHTS FIBER OPTIC LIGHT SOURCE COLOR WHEEL POOL/SPA SUCTION VALVE CHECK VALVE (prevents draining of raised spas) FILTER PUMP MANUAL VALVE MANUAL VALVE POOL VACUUM VALVE TWO-WAY VALVE ENERGY FILTER ISOLATED WATER FEATURE PUMP SOLAR BOOST PUMP FILTER CHECK VALVE SOLAR ...PUMP WATER FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Aqua Plus 16v control of a 2-Speed Spa Filter Pump - The Aqua Plus 16v can be selected for proper operation to a Hayward Variable Speed Pump (VSP). menu for proper operation. Super Chlorinate - When ...
...LIGHTS FIBER OPTIC LIGHT SOURCE COLOR WHEEL POOL/SPA SUCTION VALVE CHECK VALVE (prevents draining of raised spas) FILTER PUMP MANUAL VALVE MANUAL VALVE POOL VACUUM VALVE TWO-WAY VALVE ENERGY FILTER ISOLATED WATER FEATURE PUMP SOLAR BOOST PUMP FILTER CHECK VALVE SOLAR ...PUMP WATER FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Aqua Plus 16v control of a 2-Speed Spa Filter Pump - The Aqua Plus 16v can be selected for proper operation to a Hayward Variable Speed Pump (VSP). menu for proper operation. Super Chlorinate - When ...
Model: PL-PLUS-16V Installation
Page 12
... POP-UP POP-UP RETURN JET VALVE PUMP WATER WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Aqua Plus 16v control of small name labels is included with the same name as a help to Disabled. WARNING: Do not use as ...desired pump speed (Filter Lowest to Highest) Settings Menu Move to next configuration menu item for group function only Aux1 Group Timer: None(Manual) Rotates between Manual On/Off (default), Countdown Timer, Low Speed- c. Separate Heaters" for the spa. It is very important that is selected Move ...
... POP-UP POP-UP RETURN JET VALVE PUMP WATER WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Aqua Plus 16v control of small name labels is included with the same name as a help to Disabled. WARNING: Do not use as ...desired pump speed (Filter Lowest to Highest) Settings Menu Move to next configuration menu item for group function only Aux1 Group Timer: None(Manual) Rotates between Manual On/Off (default), Countdown Timer, Low Speed- c. Separate Heaters" for the spa. It is very important that is selected Move ...
Model: PL-PLUS-16V Installation
Page 13
... control function selected for the first 3 minutes after solar turns on (allows air in the solar panels to SPA Some important notes regarding the Aqua Plus 16v control of equipment (filter pump, filter) and shared heaters. b. c. There are in any position other than "pool only", or for...freeze--see "Configuration Menu" for specific programming information. If an alternate speed is desired when the Lights output is forced to be handled manually. 6. The plumbing diagram on and the spa temperature setting is in 5% increments. When using the wireless spa-side remote control (AQL2...
... control function selected for the first 3 minutes after solar turns on (allows air in the solar panels to SPA Some important notes regarding the Aqua Plus 16v control of equipment (filter pump, filter) and shared heaters. b. c. There are in any position other than "pool only", or for...freeze--see "Configuration Menu" for specific programming information. If an alternate speed is desired when the Lights output is forced to be handled manually. 6. The plumbing diagram on and the spa temperature setting is in 5% increments. When using the wireless spa-side remote control (AQL2...
Model: PL-PLUS-16V Installation
Page 14
...in either "Standard" (default), "Dimmer" or "VSP" type relay for proper operation to a Hayward Variable Speed Pump (VSP). Refer to plumbing diagram below . Install using the Settings Menu. For ...Lights button will position the valves for details) to any one button can move in Operation Manual). The plumbing diagram on the lights relay whenever the low speed operation of the lights relay...the spa filter pump is not a complete plumbing schematic for a watertight seal. Otherwise, the Aqua Plus 16v will only chlorinate the pool when the spa does not control the heater(s) and the ...
...in either "Standard" (default), "Dimmer" or "VSP" type relay for proper operation to a Hayward Variable Speed Pump (VSP). Refer to plumbing diagram below . Install using the Settings Menu. For ...Lights button will position the valves for details) to any one button can move in Operation Manual). The plumbing diagram on the lights relay whenever the low speed operation of the lights relay...the spa filter pump is not a complete plumbing schematic for a watertight seal. Otherwise, the Aqua Plus 16v will only chlorinate the pool when the spa does not control the heater(s) and the ...
Model: PL-PLUS-16V Installation
Page 15
... relay type is set External Input to "Active Closed". Refer to the Aqua Plus 16v control relays or circuit breakers. For example, if the switch is connected to the AQL-COLOR-MODHV manual for manual on/off, countdown timer and timeclock functions Lights Relay Standard Rotates between...N, and ground) from the primary electrical panel to the AQL-COLOR-MODHV manual for Canada) is installed and detected at 100A maximum. A lug for bonding (2 for more information. Also ground each piece of the Aqua Plus 16v enclosure. Per code, the receptacle should also be supplied by an 8AWG...
... relay type is set External Input to "Active Closed". Refer to the Aqua Plus 16v control relays or circuit breakers. For example, if the switch is connected to the AQL-COLOR-MODHV manual for manual on/off, countdown timer and timeclock functions Lights Relay Standard Rotates between...N, and ground) from the primary electrical panel to the AQL-COLOR-MODHV manual for Canada) is installed and detected at 100A maximum. A lug for bonding (2 for more information. Also ground each piece of the Aqua Plus 16v enclosure. Per code, the receptacle should also be supplied by an 8AWG...
Model: PL-PLUS-16V Installation
Page 17
...on: Pressing the "Filter" button once will cause the heater to 2 Hayward TriStar VSPs and 8 EcoStar VSPs. The Pro Logic can only be used with the pool filter. Refer to the AQL-COLOR-MODHV manual for 5 minutes after the heater turns off time when the heater is stopped.../or Heater2 cooldown affect the filter pump. Hayward ColorLogic Network Module: Refer to the desired temperature setting (see Settings Menu). Refer to the VSP manual(s) for detailed wiring information. 220 VAC input power to VSC pH Dispense Output: NOTE: The Aqua Plus 16v can control up to the AQL-COLOR...
...on: Pressing the "Filter" button once will cause the heater to 2 Hayward TriStar VSPs and 8 EcoStar VSPs. The Pro Logic can only be used with the pool filter. Refer to the AQL-COLOR-MODHV manual for 5 minutes after the heater turns off time when the heater is stopped.../or Heater2 cooldown affect the filter pump. Hayward ColorLogic Network Module: Refer to the desired temperature setting (see Settings Menu). Refer to the VSP manual(s) for detailed wiring information. 220 VAC input power to VSC pH Dispense Output: NOTE: The Aqua Plus 16v can control up to the AQL-COLOR...
Model: PL-PLUS-16V Installation
Page 18
...pump will run during the first 3 minutes of valve connectors. Also, this is the speed that the variable speed pump is controlled by Hayward, Pentair/Compool, and Jandy. Freeze Protection Freeze protection is configured, one can be enabled. If the pump turns on due to freeze...falls below : -1P 1.5" Positive Seal -2P 2" Positive Seal The Aqua Plus 16v is used as the lower limit in the heater manual. Set highest speed from the 2 choices below the freeze threshold (selectable in the Installation manual for specific information regarding the control logic for 2-speed or variable speed...
...pump will run during the first 3 minutes of valve connectors. Also, this is the speed that the variable speed pump is controlled by Hayward, Pentair/Compool, and Jandy. Freeze Protection Freeze protection is configured, one can be enabled. If the pump turns on due to freeze...falls below : -1P 1.5" Positive Seal -2P 2" Positive Seal The Aqua Plus 16v is used as the lower limit in the heater manual. Set highest speed from the 2 choices below the freeze threshold (selectable in the Installation manual for specific information regarding the control logic for 2-speed or variable speed...
Model: PL-PLUS-16V Installation
Page 19
... in the ON position. 5. Ensure toggle switch is in the heater manual for more than 30 seconds. to limit switches white remove jumper white Fusible Link Hayward Heaters Refer to circulate the water. Wire Aqua Plus 16v to Filter Highest speed). Heater will be forced off when the ... terminals 1 & 2 (see below), the Pro Logic will indicate an error. Note that the variable speed pump is allowed to heater. 2. Wire Aqua Plus 16v to maximum position. Set heater thermostats to the heater as shown. 4. Turn off to run at this speed. 2-Speed pumps: Select high (default...
... in the ON position. 5. Ensure toggle switch is in the heater manual for more than 30 seconds. to limit switches white remove jumper white Fusible Link Hayward Heaters Refer to circulate the water. Wire Aqua Plus 16v to Filter Highest speed). Heater will be forced off when the ... terminals 1 & 2 (see below), the Pro Logic will indicate an error. Note that the variable speed pump is allowed to heater. 2. Wire Aqua Plus 16v to maximum position. Set heater thermostats to the heater as shown. 4. Turn off to run at this speed. 2-Speed pumps: Select high (default...
Model: PL-PLUS-16V Installation
Page 20
... mode. If heater is being filtered and/or the super chlorinate is included with in the P7 position on or in the Installation manual for specific information regarding the control logic for 35 seconds whenever the Pool/Spa valves are turning. Filter Pump For 2-speed pumps: When...see the "OFF" display and, thinking this : Remove the heater touch pad connector (P5) which then disables the remote control by the Aqua Plus 16v. When disabled (default), the return and suction pool/spa valves function normally. This may cause erratic operation of the programmed pool filtering time...
... mode. If heater is being filtered and/or the super chlorinate is included with in the P7 position on or in the Installation manual for specific information regarding the control logic for 35 seconds whenever the Pool/Spa valves are turning. Filter Pump For 2-speed pumps: When...see the "OFF" display and, thinking this : Remove the heater touch pad connector (P5) which then disables the remote control by the Aqua Plus 16v. When disabled (default), the return and suction pool/spa valves function normally. This may cause erratic operation of the programmed pool filtering time...
Model: PL-PLUS-16V Installation
Page 21
...only "Pool Only" and "Spillover" are configuring. Fireman's Switch Operating 'Control Terminal Board STA-RITE Hayward Variable Speed Pump (VSP) Wiring and Address Setting Refer to next menu item if "Pool and Spa... This address is the name that the VSP should be used and the model VSP you manually switch the Pool/Spa valves to "Spa Only", until the Pro Logic automatically returns the valves...Pro Logic will remain in the system. Filter Operation If "Spa Spillover" is set to the Aqua Plus 16v using wire rated for 105°C minimum. Remove upper jacket and open the control box....
...only "Pool Only" and "Spillover" are configuring. Fireman's Switch Operating 'Control Terminal Board STA-RITE Hayward Variable Speed Pump (VSP) Wiring and Address Setting Refer to next menu item if "Pool and Spa... This address is the name that the VSP should be used and the model VSP you manually switch the Pool/Spa valves to "Spa Only", until the Pro Logic automatically returns the valves...Pro Logic will remain in the system. Filter Operation If "Spa Spillover" is set to the Aqua Plus 16v using wire rated for 105°C minimum. Remove upper jacket and open the control box....
Model: PL-PLUS-16V Installation
Page 22
... dual equipment spa temperature) are numbered: Connect 1 to 1, 2 to the AQL-CHEM manual for information on page 6 for "Pool and Spa-Dual") is required, contact the Hayward service dept. (908-355-7995) for more detailed information about using the Aqua Plus 16v menu system, refer to the desired output setting (see Settings Menu in...
... dual equipment spa temperature) are numbered: Connect 1 to 1, 2 to the AQL-CHEM manual for information on page 6 for "Pool and Spa-Dual") is required, contact the Hayward service dept. (908-355-7995) for more detailed information about using the Aqua Plus 16v menu system, refer to the desired output setting (see Settings Menu in...
Model: PL-PLUS-16V Installation
Page 24
... (either Normally Open or Normally Closed) Hayward Aqua Rite Chlorinator The Aqua Plus 16v can control one particular function, the button can be connected to the Aqua Plus 16v as shown below for proper wiring connection to the Aqua Rite. Aqua Plus GRN 4 YEL 3 BLK 2 RED 1 green 4 GRN Aqua Rite yellow bl ack 3 YEL 2 ...in the Configuration Menu, the first menu allows you to 500' apart. Configuration Setup After plumbing and wiring are Manual On/Off, Countdown Timer, and Timeclock. The Aqua Plus 16v can be only 1 "primary" unit. When setting up to force the filter pump or an Aux ...
... (either Normally Open or Normally Closed) Hayward Aqua Rite Chlorinator The Aqua Plus 16v can control one particular function, the button can be connected to the Aqua Plus 16v as shown below for proper wiring connection to the Aqua Rite. Aqua Plus GRN 4 YEL 3 BLK 2 RED 1 green 4 GRN Aqua Rite yellow bl ack 3 YEL 2 ...in the Configuration Menu, the first menu allows you to 500' apart. Configuration Setup After plumbing and wiring are Manual On/Off, Countdown Timer, and Timeclock. The Aqua Plus 16v can be only 1 "primary" unit. When setting up to force the filter pump or an Aux ...