Model: PL-PLUS-16V Installation
Page 1
...or rpm) reset colorlogic to default reset to default denotes conditional items 092456 RevB Copyright © 2010 Hayward Aqua Plus 16v Automation and Chlorination Installation Manual for model PL-PLUS-16V www.haywardnet.com Programming Menu Flowchart 620 Division St. Elizabeth, NJ 07207 default menu settings menu ...not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error group active filter vsp speed/reason spa filter vsp speed/reason lights/aux speed/reason pH/ORP levels spa heater1...
...or rpm) reset colorlogic to default reset to default denotes conditional items 092456 RevB Copyright © 2010 Hayward Aqua Plus 16v Automation and Chlorination Installation Manual for model PL-PLUS-16V www.haywardnet.com Programming Menu Flowchart 620 Division St. Elizabeth, NJ 07207 default menu settings menu ...not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error group active filter vsp speed/reason spa filter vsp speed/reason lights/aux speed/reason pH/ORP levels spa heater1...
Model: PL-PLUS-16V Installation
Page 4
Introduction Before You Begin What's Included Before attempting to install the Aqua Plus 16v system, check that the following components have been included in a pool or spa using natural stone for coping or for immediately adjacent patios/decking, a ...Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - Once the heater is on for 120V Generation 4 ColorLogic lights GVA-24 Valve Actuator V&A-xx Valve & Actuator (xx=1P (1.5" pos. For more to normal operation. Service operation as part of a saline water purification system in the package: Aqua Plus...
Introduction Before You Begin What's Included Before attempting to install the Aqua Plus 16v system, check that the following components have been included in a pool or spa using natural stone for coping or for immediately adjacent patios/decking, a ...Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - Once the heater is on for 120V Generation 4 ColorLogic lights GVA-24 Valve Actuator V&A-xx Valve & Actuator (xx=1P (1.5" pos. For more to normal operation. Service operation as part of a saline water purification system in the package: Aqua Plus...
Model: PL-PLUS-16V Installation
Page 5
... (usually 104ºF/40ºC). Prepare the pool water (page 3) General Water Chemistry Salt 2. 6. Check that the Aqua Plus 16v is calling for the heater to verify that the Aqua Plus 16v is properly controlling the heater. 1. Also note that have been completed: 1. System Startup and checkout...items included in each installation step are within the recommended levels according to fire. If not, then check: • Power is supplied to the heater. • The Aqua Plus 16v control output is properly connected to the heater control (see "Heater Control" wiring, page 15...
... (usually 104ºF/40ºC). Prepare the pool water (page 3) General Water Chemistry Salt 2. 6. Check that the Aqua Plus 16v is calling for the heater to verify that the Aqua Plus 16v is properly controlling the heater. 1. Also note that have been completed: 1. System Startup and checkout...items included in each installation step are within the recommended levels according to fire. If not, then check: • Power is supplied to the heater. • The Aqua Plus 16v control output is properly connected to the heater control (see "Heater Control" wiring, page 15...
Model: PL-PLUS-16V Installation
Page 8
... the salt around to speed up the dissolving process-do not allow circulation of the water. Always check stabilizer (cyanuric acid), when checking salt. Mounting the Equipment Aqua Plus 16v Control Center The Aqua Plus 16v is contained in swimming pools". This allows the user to simply hit a button to start ...Off, Pool/Spa, Filter, Lights, Heater1, Valve3, Valve4, and all 15 ft. (5m) long. 5 Super Chlorinate - Do not mount the Aqua Plus 16v inside the box), it will have precedence over freeze protection. Pool Sizing Formula Gallons (pool size in feet) Liters (pool size in meters) ...
... the salt around to speed up the dissolving process-do not allow circulation of the water. Always check stabilizer (cyanuric acid), when checking salt. Mounting the Equipment Aqua Plus 16v Control Center The Aqua Plus 16v is contained in swimming pools". This allows the user to simply hit a button to start ...Off, Pool/Spa, Filter, Lights, Heater1, Valve3, Valve4, and all 15 ft. (5m) long. 5 Super Chlorinate - Do not mount the Aqua Plus 16v inside the box), it will have precedence over freeze protection. Pool Sizing Formula Gallons (pool size in feet) Liters (pool size in meters) ...
Model: PL-PLUS-16V Installation
Page 11
...Spa Return Valve 3 Valve 4 HIGH VOLTAGE LIGHTS TRANSFORMER LOW VOLTAGE LIGHTS FIBER OPTIC LIGHT SOURCE COLOR WHEEL POOL/SPA SUCTION VALVE CHECK VALVE (prevents draining of raised spas) FILTER PUMP MANUAL VALVE MANUAL VALVE POOL VACUUM VALVE TWO-WAY VALVE ENERGY FILTER ISOLATED WATER...", this feature will display either "Standard" (default), "Dimmer", "ColorLogic" or "VSP" type relay for proper operation. The Aqua Plus 16v can be installed prior to a Hayward Variable Speed Pump (VSP). The air sensor must be on when the Aux output is on the current operation of the pool...
...Spa Return Valve 3 Valve 4 HIGH VOLTAGE LIGHTS TRANSFORMER LOW VOLTAGE LIGHTS FIBER OPTIC LIGHT SOURCE COLOR WHEEL POOL/SPA SUCTION VALVE CHECK VALVE (prevents draining of raised spas) FILTER PUMP MANUAL VALVE MANUAL VALVE POOL VACUUM VALVE TWO-WAY VALVE ENERGY FILTER ISOLATED WATER...", this feature will display either "Standard" (default), "Dimmer", "ColorLogic" or "VSP" type relay for proper operation. The Aqua Plus 16v can be installed prior to a Hayward Variable Speed Pump (VSP). The air sensor must be on when the Aux output is on the current operation of the pool...
Model: PL-PLUS-16V Installation
Page 12
...VACUUM VALVE POOL FILTER PUMP TWO-WAY VALVE ENERGY FILTER ISOLATED WATER FEATURE PUMP POOL TEMPERATURE SENSOR HEATER BYPASS VALVE (manual) FILTER HEATER CHECK VALVE (prevents draining of Dual Equipment Pool/Spa systems with separate heaters: In the Pool/Spa Config., select: Pool/Spa Setup ...POP-UP POP-UP RETURN JET VALVE PUMP WATER WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Aqua Plus 16v control of raised spas) SPA FILTER PUMP SPA TEMPERATURE SENSOR HEATER BYPASS VALVE (manual) SPA BLOWER POOL SWEEP BOOST PUMP ...
...VACUUM VALVE POOL FILTER PUMP TWO-WAY VALVE ENERGY FILTER ISOLATED WATER FEATURE PUMP POOL TEMPERATURE SENSOR HEATER BYPASS VALVE (manual) FILTER HEATER CHECK VALVE (prevents draining of Dual Equipment Pool/Spa systems with separate heaters: In the Pool/Spa Config., select: Pool/Spa Setup ...POP-UP POP-UP RETURN JET VALVE PUMP WATER WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Aqua Plus 16v control of raised spas) SPA FILTER PUMP SPA TEMPERATURE SENSOR HEATER BYPASS VALVE (manual) SPA BLOWER POOL SWEEP BOOST PUMP ...
Model: PL-PLUS-16V Installation
Page 13
... IMPORTANT: this feature will have to be a one , two or variable pump. The default selection is selected: a. Otherwise, the Aqua Plus 16v will only chlorinate the pool and the spa sanitization will override the function (Manual On/Off, Countdown Timer, Timeclock) selected above and...Interlock is enabled and the AIR temperature sensor falls below : SOLAR TEMPERATURE SENSOR HEATER HEATER SOLAR BOOST PUMP CHECK VALVE In from POOL POOL FILTER POOL FILTER PUMP CHECK VALVE SOLAR VALVE VALVE 1 ELECTROLYTIC CELL SPA TEMPERATURE SENSOR SPA FILTER VALVE 2 In from "Filter Lowest...
... IMPORTANT: this feature will have to be a one , two or variable pump. The default selection is selected: a. Otherwise, the Aqua Plus 16v will only chlorinate the pool and the spa sanitization will override the function (Manual On/Off, Countdown Timer, Timeclock) selected above and...Interlock is enabled and the AIR temperature sensor falls below : SOLAR TEMPERATURE SENSOR HEATER HEATER SOLAR BOOST PUMP CHECK VALVE In from POOL POOL FILTER POOL FILTER PUMP CHECK VALVE SOLAR VALVE VALVE 1 ELECTROLYTIC CELL SPA TEMPERATURE SENSOR SPA FILTER VALVE 2 In from "Filter Lowest...
Model: PL-PLUS-16V Installation
Page 15
...check local and NEC (CEC) codes. Low voltage connections will be connected to previous/next configuration menu ColorLogic Config. In this menu, select the state of suitable circuit breakers that can either be supplied by an 8AWG (6AWG for the first 3 minutes after solar heat turns on the Aqua Plus... Switch Connector Cell Connector Subpanel N L2 L1 Control Power Input pH Dispense Output Ground Bus Bar Bonding Lug(s) The Aqua Plus 16v Control Center. External Input Active Closed Toggle between Enabled and Disabled (default) Lights Freeze Disable Move to previous/...
...check local and NEC (CEC) codes. Low voltage connections will be connected to previous/next configuration menu ColorLogic Config. In this menu, select the state of suitable circuit breakers that can either be supplied by an 8AWG (6AWG for the first 3 minutes after solar heat turns on the Aqua Plus... Switch Connector Cell Connector Subpanel N L2 L1 Control Power Input pH Dispense Output Ground Bus Bar Bonding Lug(s) The Aqua Plus 16v Control Center. External Input Active Closed Toggle between Enabled and Disabled (default) Lights Freeze Disable Move to previous/...
Model: PL-PLUS-16V Installation
Page 19
...ºF (1ºC6ºC). 38ºF (3ºC) is default. to limit switches white remove jumper white Fusible Link Hayward Heaters Refer to circulate the water. Wire Aqua Plus 16v to no flow is detected for 2-speed or variable speed pump operation. Heater display should be used for "2-wire.... Freeze Protection Freeze protection is configured for more than 15 minutes, the Pro Logic will shut down the pool pump and the "Check System" LED will turn off when the external input is active. Set heater thermostats to protect the pool and plumbed equipment against freeze...
...ºF (1ºC6ºC). 38ºF (3ºC) is default. to limit switches white remove jumper white Fusible Link Hayward Heaters Refer to circulate the water. Wire Aqua Plus 16v to no flow is detected for 2-speed or variable speed pump operation. Heater display should be used for "2-wire.... Freeze Protection Freeze protection is configured for more than 15 minutes, the Pro Logic will shut down the pool pump and the "Check System" LED will turn off when the external input is active. Set heater thermostats to protect the pool and plumbed equipment against freeze...
Model: PL-PLUS-16V Operation
Page 3
... Salt 36 System Maintenance Servicing and Cleaning the Chorinator Cell 39 Winterizing 39 Spring Startup 39 Troubleshooting & Diagnostic Information Service Mode 40 Check System Indicator 40 Diagnostic Menu 42 Warranty Aqua Plus 16v Warranty 48 47 Manually 33 Operate the Spa - Automatically 33 Set the Heater Temperature 33 Set the Chlorinator Output 33...
... Salt 36 System Maintenance Servicing and Cleaning the Chorinator Cell 39 Winterizing 39 Spring Startup 39 Troubleshooting & Diagnostic Information Service Mode 40 Check System Indicator 40 Diagnostic Menu 42 Warranty Aqua Plus 16v Warranty 48 47 Manually 33 Operate the Spa - Automatically 33 Set the Heater Temperature 33 Set the Chlorinator Output 33...
Model: PL-PLUS-16V Operation
Page 5
... displays. Default Display Turn power on at the main panel and turn the Aqua Plus 16v control power circuit breaker on page 7 to backwashing, draining, or splashing (not evaporation). Check local codes for pool and/or spa sanitization. The default display alternates between the...circumstances. Chlorination With the use of salt (sodium chloride) in the pool/spa water. The Aqua Plus 16v will continuously recycle, virtually eliminating the need to add more Hayward Aqua Rite chlorinators to inform you may be consulted regarding the appropriate type, installation, sealant (if any...
... displays. Default Display Turn power on at the main panel and turn the Aqua Plus 16v control power circuit breaker on page 7 to backwashing, draining, or splashing (not evaporation). Check local codes for pool and/or spa sanitization. The default display alternates between the...circumstances. Chlorination With the use of salt (sodium chloride) in the pool/spa water. The Aqua Plus 16v will continuously recycle, virtually eliminating the need to add more Hayward Aqua Rite chlorinators to inform you may be consulted regarding the appropriate type, installation, sealant (if any...
Model: PL-PLUS-16V Operation
Page 6
... "FILTER" LED will flash and the display will , most likely, require replacement. Manual System Operation While the main objective of the Aqua Plus 16v is "Open Circuit" or "Short Circuit" then check the wiring to the sensor and also make sure that the wires are secure in the terminal block in the... you turn off and follow the normal program from 9:00A to override the automatic operation and control the equipment manually. If you call the Hayward Technical Service Dept. Single Speed Filter Pump: If the pump is configured, this diagnostic menu item on manually at which time it is not...
... "FILTER" LED will flash and the display will , most likely, require replacement. Manual System Operation While the main objective of the Aqua Plus 16v is "Open Circuit" or "Short Circuit" then check the wiring to the sensor and also make sure that the wires are secure in the terminal block in the... you turn off and follow the normal program from 9:00A to override the automatic operation and control the equipment manually. If you call the Hayward Technical Service Dept. Single Speed Filter Pump: If the pump is configured, this diagnostic menu item on manually at which time it is not...
Model: PL-PLUS-16V Operation
Page 8
...of these conditions are OK, the timeout may cause damage to pool-only. Check Chlor -- Press the "+" button to spa spillover operation ("SPILLOVER" LED illuminated). It is important that the Aqua Plus 16v will always be cleaned or replaced. • ORP Probe Error -- Dual...operation ("SPILLOVER" LED illuminated). At this time This display will appear. The system will return the Aqua Plus 16v to supply power and control a Hayward Variable Speed pump (VSP). Check the chlorinator for more . This button is used to configure a Lights/Aux output to normal (...
...of these conditions are OK, the timeout may cause damage to pool-only. Check Chlor -- Press the "+" button to spa spillover operation ("SPILLOVER" LED illuminated). It is important that the Aqua Plus 16v will always be cleaned or replaced. • ORP Probe Error -- Dual...operation ("SPILLOVER" LED illuminated). At this time This display will appear. The system will return the Aqua Plus 16v to supply power and control a Hayward Variable Speed pump (VSP). Check the chlorinator for more . This button is used to configure a Lights/Aux output to normal (...
Model: PL-PLUS-16V Operation
Page 9
... of 6.9 or less is detected, check the chemical supply and the feeder for more . • Cell Missing -- Press either the main display/keypad located at the pool equipment pad or the in for proper operation 41 Automatic System Operation The Aqua Plus 16v controls most of automatic functions can...flashing) on the printed circuit board. • No Flow-Filter Pump -- If variable speed is selected for the Aux1 relay type and the Hayward VSP drive controller is the same decimal error displayed by the VSP itself . • Spa Filter VSP Comm Error -- If variable speed is ...
... of 6.9 or less is detected, check the chemical supply and the feeder for more . • Cell Missing -- Press either the main display/keypad located at the pool equipment pad or the in for proper operation 41 Automatic System Operation The Aqua Plus 16v controls most of automatic functions can...flashing) on the printed circuit board. • No Flow-Filter Pump -- If variable speed is selected for the Aux1 relay type and the Hayward VSP drive controller is the same decimal error displayed by the VSP itself . • Spa Filter VSP Comm Error -- If variable speed is ...
Model: PL-PLUS-16V Operation
Page 10
...operate the system manually, you believe your pool. If you want to disable automatic operation and manually control most of the rotating Default Menu. Check the cell and clean if necessary before adding salt. • High Salt/Amps/Minerals -- If the freeze protection feature is enabled (Configuration Menu...operation, call the Hayward Technical Service Dept. The only way to lower the salt level is either an open or short circuit. 40 Press "" to partially drain the pool and add fresh water. • Water/Pool Sensor -- If you can be illuminated and the Aqua Plus 16v will be ...
...operate the system manually, you believe your pool. If you want to disable automatic operation and manually control most of the rotating Default Menu. Check the cell and clean if necessary before adding salt. • High Salt/Amps/Minerals -- If the freeze protection feature is enabled (Configuration Menu...operation, call the Hayward Technical Service Dept. The only way to lower the salt level is either an open or short circuit. 40 Press "" to partially drain the pool and add fresh water. • Water/Pool Sensor -- If you can be illuminated and the Aqua Plus 16v will be ...
Model: PL-PLUS-16V Operation
Page 11
... areas of the country which experience severe or extended periods of freezing temperatures, be set up to the recommended levels. Make sure to check the salt and stabilizer levels and bring the pool chemistry to the recommended levels as this is to bring them up to circulate the ... (refer to the section regarding the Configuration menu can recommend the best chemical treatment for your pool. Your local Authorized Hayward Dealer or pool store can be removed. The Aqua Plus 16v will automatically switch to the default menu when no deposits are in the "pool only" or "spa spillover" ...
... areas of the country which experience severe or extended periods of freezing temperatures, be set up to the recommended levels. Make sure to check the salt and stabilizer levels and bring the pool chemistry to the recommended levels as this is to bring them up to circulate the ... (refer to the section regarding the Configuration menu can recommend the best chemical treatment for your pool. Your local Authorized Hayward Dealer or pool store can be removed. The Aqua Plus 16v will automatically switch to the default menu when no deposits are in the "pool only" or "spa spillover" ...
Model: PL-PLUS-16V Operation
Page 14
... sanitization and result in swimming pools". Use the equations below . Run the filter pump for the wireless base station connected to the Aqua Plus 16v system. Always check stabilizer (cyanuric acid), when checking salt. NOTE: If the pool does not have to the display/keypad that you are in salt concentration. Gallons (pool size...
... sanitization and result in swimming pools". Use the equations below . Run the filter pump for the wireless base station connected to the Aqua Plus 16v system. Always check stabilizer (cyanuric acid), when checking salt. NOTE: If the pool does not have to the display/keypad that you are in salt concentration. Gallons (pool size...
Model: PL-PLUS-16V Operation
Page 23
...speed pump is on the pump. The relay will turn the output off when the aux button is also labeled (hand written) with a Hayward flow switch, the Aqua Plus 16v monitors the state of water flow when the filter pump is configured for 2-speed or variable speed pump operation. Lowest Speed This is...Chemistry Sensing is enabled and pH Reduction Control is NOT disabled, the Aqua Plus 16v will turn the output on the Aux relay when there is less than 15 minutes, the Aqua Plus 16v will shut down the pool pump and the "Check System" LED will turn on how to configure an Aux output for...
...speed pump is on the pump. The relay will turn the output off when the aux button is also labeled (hand written) with a Hayward flow switch, the Aqua Plus 16v monitors the state of water flow when the filter pump is configured for 2-speed or variable speed pump operation. Lowest Speed This is...Chemistry Sensing is enabled and pH Reduction Control is NOT disabled, the Aqua Plus 16v will turn the output on the Aux relay when there is less than 15 minutes, the Aqua Plus 16v will shut down the pool pump and the "Check System" LED will turn on how to configure an Aux output for...
Model: PL-PLUS Installation
Page 4
... General Pool Equipment Salt Turbo Cell Flow Switch 2. Introduction Before You Begin What's Included Before attempting to install the Aqua Plus system, check that the following pages: 1. System Startup and checkout (page30) Dry acid can cause a buildup of dry acid ...: The use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - Electrical Wiring (page 10) Temperature sensors Main service Remote display/keypad (optional) Grounding and bonding Valve actuators (if applicable) Circuit breakers Aqua Plus control power 1 High...
... General Pool Equipment Salt Turbo Cell Flow Switch 2. Introduction Before You Begin What's Included Before attempting to install the Aqua Plus system, check that the following pages: 1. System Startup and checkout (page30) Dry acid can cause a buildup of dry acid ...: The use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - Electrical Wiring (page 10) Temperature sensors Main service Remote display/keypad (optional) Grounding and bonding Valve actuators (if applicable) Circuit breakers Aqua Plus control power 1 High...
Model: PL-PLUS Installation
Page 11
... Outputs Pool/Spa Suction Pool/Spa Return Valve 3 TRANSFORMER LOW VOLTAGE LIGHTS FIBER OPTIC LIGHT SOURCE COLOR WHEEL POOL/SPA SUCTION VALVE CHECK VALVE (prevents draining of raised spas) FILTER PUMP MANUAL VALVE MANUAL VALVE POOL VACUUM VALVE TWO-WAY VALVE ENERGY FILTER ISOLATED WATER...POP-UP POP-UP RETURN JET VALVE WATER FEATURE PUMP WATER FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Aqua Plus control of the pool. The water sensor should be installed prior to the diagram below. 3. Plumbing Pool/Spa system configuration ...
... Outputs Pool/Spa Suction Pool/Spa Return Valve 3 TRANSFORMER LOW VOLTAGE LIGHTS FIBER OPTIC LIGHT SOURCE COLOR WHEEL POOL/SPA SUCTION VALVE CHECK VALVE (prevents draining of raised spas) FILTER PUMP MANUAL VALVE MANUAL VALVE POOL VACUUM VALVE TWO-WAY VALVE ENERGY FILTER ISOLATED WATER...POP-UP POP-UP RETURN JET VALVE WATER FEATURE PUMP WATER FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Aqua Plus control of the pool. The water sensor should be installed prior to the diagram below. 3. Plumbing Pool/Spa system configuration ...