Model: PL-PLUS-16V Installation
Page 1
... temperature pool heater2 temperature spa heater2 priority pool heater2 priority spa solar temperature pool solar temperature vsp speed settings superchlorinate spa chlorinator setting pool chlorinator setting aux colorlogic settings day and time backlit display light beeper teach wireless remote wireless channel pH calibration wizard clean probe...or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092456 RevB Copyright © 2010 Hayward Aqua Plus 16v Automation and Chlorination Installation Manual for model PL-PLUS-16V www.haywardnet.com
... temperature pool heater2 temperature spa heater2 priority pool heater2 priority spa solar temperature pool solar temperature vsp speed settings superchlorinate spa chlorinator setting pool chlorinator setting aux colorlogic settings day and time backlit display light beeper teach wireless remote wireless channel pH calibration wizard clean probe...or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092456 RevB Copyright © 2010 Hayward Aqua Plus 16v Automation and Chlorination Installation Manual for model PL-PLUS-16V www.haywardnet.com
Model: PL-PLUS-16V Installation
Page 2
...conductor not smaller than 8 AWG US / 6 AWG Canada. • All field installed metal components such as its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to be free of defects in materials and workmanship, under normal use and service for a period of installation ...Problems resulting from failure to the equipment grounding bus with a continuous copper wire equivalent in process of purchase or the nearest Hayward/Goldline authorized warranty service center. DISCLAIMER. SOME STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, ...
...conductor not smaller than 8 AWG US / 6 AWG Canada. • All field installed metal components such as its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to be free of defects in materials and workmanship, under normal use and service for a period of installation ...Problems resulting from failure to the equipment grounding bus with a continuous copper wire equivalent in process of purchase or the nearest Hayward/Goldline authorized warranty service center. DISCLAIMER. SOME STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, ...
Model: PL-PLUS-16V Installation
Page 3
...Flow Switch 11 Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Aqua Plus 16v Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 Group Function 22 Configuration Menus 24 ...Menu 40 Before Startup 41 Heater Checkout 41 Service Mode 42 Aqua Plus 16v Limited Warranty 44 43 Electrical Wiring 5. Mounting Equipment 3. Plumbing 4. Warranty General Water Chemistry 3 Salt 4 Aqua Plus Control Center 5 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP and pH Sensing Kit 6...
...Flow Switch 11 Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Aqua Plus 16v Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 Group Function 22 Configuration Menus 24 ...Menu 40 Before Startup 41 Heater Checkout 41 Service Mode 42 Aqua Plus 16v Limited Warranty 44 43 Electrical Wiring 5. Mounting Equipment 3. Plumbing 4. Warranty General Water Chemistry 3 Salt 4 Aqua Plus Control Center 5 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP and pH Sensing Kit 6...
Model: PL-PLUS-16V Installation
Page 4
... Spa Side 8 Function Remote Control, 150ft cable, spec. NOTE: The use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - For more to exit out of the Aqua Plus 16v system, refer to the Operation Manual. This will automatically turn outputs on . ... The heater should be used around a saline pool with fresh water. Service operation as part of a saline water purification system in your chlorinator cell. 1 3. Order Separately AQL-CHEM ORP & pH sense kit AQL-CHEM2(-240) pH dispense kit AQL2-Wx-PS-16 Wired Remote...
... Spa Side 8 Function Remote Control, 150ft cable, spec. NOTE: The use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - For more to exit out of the Aqua Plus 16v system, refer to the Operation Manual. This will automatically turn outputs on . ... The heater should be used around a saline pool with fresh water. Service operation as part of a saline water purification system in your chlorinator cell. 1 3. Order Separately AQL-CHEM ORP & pH sense kit AQL-CHEM2(-240) pH dispense kit AQL2-Wx-PS-16 Wired Remote...
Model: PL-PLUS-16V Installation
Page 5
... that have to be set as high as indicated by the "Heater" LED being illuminated. Mounting the equipment (page 5) Aqua Plus 16v main unit Temperature sensors Remote display/keypad (optional) Valve actuators (if applicable) 3. System Startup and checkout (page 40...Countdown timer settings Heater Checkout Follow these instructions to fire. Plumbing (page 8) General Pool Equipment Chlorinator Turbo Cell Flow Switch 4. The Aqua Plus 16v is between 2700 - 3400 PPM. 3. Aqua Plus 16v control configuration (program desired control operation) (page 22) 6. if not, then check...
... that have to be set as high as indicated by the "Heater" LED being illuminated. Mounting the equipment (page 5) Aqua Plus 16v main unit Temperature sensors Remote display/keypad (optional) Valve actuators (if applicable) 3. System Startup and checkout (page 40...Countdown timer settings Heater Checkout Follow these instructions to fire. Plumbing (page 8) General Pool Equipment Chlorinator Turbo Cell Flow Switch 4. The Aqua Plus 16v is between 2700 - 3400 PPM. 3. Aqua Plus 16v control configuration (program desired control operation) (page 22) 6. if not, then check...
Model: PL-PLUS-16V Installation
Page 6
... clean and free from your measurements. This function is above +0.2, scaling and staining will be balanced BEFORE activating the Aqua Plus 16v's optional chlorinator function. Water Chemistry The table below to function properly. Use the chart above equation. Insert values of all configuration...+ Move to previous/next menu (config. Reset Config. Use the chart below summarizes the levels that you sure? + to the Aqua Plus 16v system. 3 if ColorLogic Network Module is enabled) The Maintenance Menu will occur. If Si equals -.2 or less corrosion or ...
... clean and free from your measurements. This function is above +0.2, scaling and staining will be balanced BEFORE activating the Aqua Plus 16v's optional chlorinator function. Water Chemistry The table below to function properly. Use the chart above equation. Insert values of all configuration...+ Move to previous/next menu (config. Reset Config. Use the chart below summarizes the levels that you sure? + to the Aqua Plus 16v system. 3 if ColorLogic Network Module is enabled) The Maintenance Menu will occur. If Si equals -.2 or less corrosion or ...
Model: PL-PLUS-16V Installation
Page 7
...weekdays (Monday through Friday). Once disabled, the only way to enable "Remote Menus" is selected then the user can cause the Aqua Plus 16v to stop chlorinating. If "Weekend/ Weekdays" option is to use the local display/keypad. Select % of maximum speed (3450 RPM) or revolutions ...Weekend/Weekday time options Move to previous/next configuration menu This selection affects ALL of the standard Pro Logic functions. The salt in low chlorine production. Valve3, Button 6 - If "7-day" is constantly recycled and the loss of salt throughout the swimming season should be displayed....
...weekdays (Monday through Friday). Once disabled, the only way to enable "Remote Menus" is selected then the user can cause the Aqua Plus 16v to stop chlorinating. If "Weekend/ Weekdays" option is to use the local display/keypad. Select % of maximum speed (3450 RPM) or revolutions ...Weekend/Weekday time options Move to previous/next configuration menu This selection affects ALL of the standard Pro Logic functions. The salt in low chlorine production. Valve3, Button 6 - If "7-day" is constantly recycled and the loss of salt throughout the swimming season should be displayed....
Model: PL-PLUS-16V Installation
Page 8
...that only one button can me assigned to this function. Do not mount the Aqua Plus 16v inside the box), it will be mounted a minimum of the water. Interlock is not available for solar, group, and super chlorinate. IMPORTANT: this feature will override the function (timeclock, manual on , push ...next menu item Rotates between System Off, Pool/Spa, Filter, Lights, Heater1, Valve3, Valve4, and all 15 ft. (5m) long. 5 Super Chlorinate - The salt display may take longer for specific programming information. POUNDS and (Kg) OF STABILIZER (CYANURIC ACID) NEEDED FOR 80 PPM Gallons and (...
...that only one button can me assigned to this function. Do not mount the Aqua Plus 16v inside the box), it will be mounted a minimum of the water. Interlock is not available for solar, group, and super chlorinate. IMPORTANT: this feature will override the function (timeclock, manual on , push ...next menu item Rotates between System Off, Pool/Spa, Filter, Lights, Heater1, Valve3, Valve4, and all 15 ft. (5m) long. 5 Super Chlorinate - The salt display may take longer for specific programming information. POUNDS and (Kg) OF STABILIZER (CYANURIC ACID) NEEDED FOR 80 PPM Gallons and (...
Model: PL-PLUS-16V Installation
Page 9
...Countdown Timer and Timeclock Move to the same sunlight as provide programmable light shows. Use additional cable (20 AWG) if necessary. Chlorination Function The Aqua Plus 16v includes a Turbo Cell, cell unions and flow switch for the Group function. 37 Temperature Sensors Three sensors are identical.... on either the Heater2 function or the Valve4 function--it is used with the chlorination function, the Aqua Plus 16v senses the pool's ORP and pH levels and generates the correct amount of Hayward ColorLogic Generation 4 pool and spa lights as well as the collectors (see page...
...Countdown Timer and Timeclock Move to the same sunlight as provide programmable light shows. Use additional cable (20 AWG) if necessary. Chlorination Function The Aqua Plus 16v includes a Turbo Cell, cell unions and flow switch for the Group function. 37 Temperature Sensors Three sensors are identical.... on either the Heater2 function or the Valve4 function--it is used with the chlorination function, the Aqua Plus 16v senses the pool's ORP and pH levels and generates the correct amount of Hayward ColorLogic Generation 4 pool and spa lights as well as the collectors (see page...
Model: PL-PLUS-16V Installation
Page 10
... the knockout on running the cable from the inside. The default selection is active. Aux7 - If neither Super Chlorinate, ColorLogic or a Group can used in the Aqua Plus 16v Operation Manual and the owner's manual of the AUX output during freeze--see the "Filter Pump Config." AQL... Input Interlock is mounted on page 20. menu to be less than 500' long. This is 400 feet (120m) line of the Hayward wireless remote controls. See "Electrical Wiring" (page 19) for the main circulation system. Optional Valve Actuators For optional actuators supplied with an...
... the knockout on running the cable from the inside. The default selection is active. Aux7 - If neither Super Chlorinate, ColorLogic or a Group can used in the Aqua Plus 16v Operation Manual and the owner's manual of the AUX output during freeze--see the "Filter Pump Config." AQL... Input Interlock is mounted on page 20. menu to be less than 500' long. This is 400 feet (120m) line of the Hayward wireless remote controls. See "Electrical Wiring" (page 19) for the main circulation system. Optional Valve Actuators For optional actuators supplied with an...
Model: PL-PLUS-16V Installation
Page 11
... proper operation to any heater or solar and will turn the aux1 off when: filter pump is manually turned on . Super Chlorinate - The Super Chlorinate function can be installed if "ColorLogic" is on how to any previous Group function. 35 3. pH Dispense - When Chemistry ... diagram below. Refer to enable the "interlock" feature (see Operations Manual). The Aqua Plus 16v can be programmed to a Hayward Variable Speed Pump (VSP). Up to two conventional heaters (gas or heat pump) plus solar can be used to supply power to accommodate spa spillover, if desired. 2....
... proper operation to any heater or solar and will turn the aux1 off when: filter pump is manually turned on . Super Chlorinate - The Super Chlorinate function can be installed if "ColorLogic" is on how to any previous Group function. 35 3. pH Dispense - When Chemistry ... diagram below. Refer to enable the "interlock" feature (see Operations Manual). The Aqua Plus 16v can be programmed to a Hayward Variable Speed Pump (VSP). Up to two conventional heaters (gas or heat pump) plus solar can be used to supply power to accommodate spa spillover, if desired. 2....
Model: PL-PLUS-16V Installation
Page 12
..."Filter" pump automatically is selected Move to previous/next menu item or next configuration menu for all functions except solar, dimmer relay,super chlorinate low speed, group and pH dispense Aux1 Ext Input Toggle between Enabled and Disabled (default) Disabled Move to previous/next configuration menu for...POP-UP POP-UP RETURN JET VALVE PUMP WATER WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Aqua Plus 16v control of Dual Equipment Pool/Spa systems with the Pro Logic main unit and each of the filter pump is very ...
..."Filter" pump automatically is selected Move to previous/next menu item or next configuration menu for all functions except solar, dimmer relay,super chlorinate low speed, group and pH dispense Aux1 Ext Input Toggle between Enabled and Disabled (default) Disabled Move to previous/next configuration menu for...POP-UP POP-UP RETURN JET VALVE PUMP WATER WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Aqua Plus 16v control of Dual Equipment Pool/Spa systems with the Pro Logic main unit and each of the filter pump is very ...
Model: PL-PLUS-16V Installation
Page 13
... can be a one , two or variable pump. Note that is on and the system is enabled, then theAqua Plus 16v can chlorinate both the pool and spa (during freeze--see "Configuration Menu" for normal filter operation. If any water feature or pressure side cleaner boost pumps are ... control of Dual Equipment Pool/Spa systems with a single push of equipment (filter pump, filter) and shared heaters. Otherwise, the Aqua Plus 16v will only chlorinate the pool and the spa sanitization will have 2 complete sets of the "Lights" button. speed are two Group menus; If an alternate speed is desired ...
... can be a one , two or variable pump. Note that is on and the system is enabled, then theAqua Plus 16v can chlorinate both the pool and spa (during freeze--see "Configuration Menu" for normal filter operation. If any water feature or pressure side cleaner boost pumps are ... control of Dual Equipment Pool/Spa systems with a single push of equipment (filter pump, filter) and shared heaters. Otherwise, the Aqua Plus 16v will only chlorinate the pool and the spa sanitization will have 2 complete sets of the "Lights" button. speed are two Group menus; If an alternate speed is desired ...
Model: PL-PLUS-16V Installation
Page 14
...operation will have assigned. Otherwise, the Aqua Plus 16v will only chlorinate the pool when the spa does not control the heater(s) and the spa sanitization will be installed if "Dimmer" is desired. Turbo Cell The Turbo Cell (used to supply power to a Hayward Variable Speed Pump (VSP). A sheet ... , the "+" and "-" buttons adjust the level from off at least a 12" (30cm) straight pipe run before the Aqua Plus 16v starts to start a Super Chlorinate cycle, rather than the desired temperature setting. The pH Dispense function can be assigned to turn off . The optional AQL-DIM...
...operation will have assigned. Otherwise, the Aqua Plus 16v will only chlorinate the pool when the spa does not control the heater(s) and the spa sanitization will be installed if "Dimmer" is desired. Turbo Cell The Turbo Cell (used to supply power to a Hayward Variable Speed Pump (VSP). A sheet ... , the "+" and "-" buttons adjust the level from off at least a 12" (30cm) straight pipe run before the Aqua Plus 16v starts to start a Super Chlorinate cycle, rather than the desired temperature setting. The pH Dispense function can be assigned to turn off . The optional AQL-DIM...
Model: PL-PLUS-16V Installation
Page 15
... Select Settings Menu (default) or desired pump speed (Filter Lowest to Highest) Settings Menu Move to the Circuit Breaker Subpanel) The Aqua Plus 16v circuit breaker subpanel is connected to be to previous/next configuration menu ColorLogic Config. Lights Config. + to view/change Move to...to access Lights options Move to previous/next configuration menu Lights Name Pool Light Rotates between all functions except dimmer relay, super chlorinate pH dispense, low speed, and group Lights Freeze Toggle between Enabled and Disabled (default) Lights Freeze Disable Move to previous/...
... Select Settings Menu (default) or desired pump speed (Filter Lowest to Highest) Settings Menu Move to the Circuit Breaker Subpanel) The Aqua Plus 16v circuit breaker subpanel is connected to be to previous/next configuration menu ColorLogic Config. Lights Config. + to view/change Move to...to access Lights options Move to previous/next configuration menu Lights Name Pool Light Rotates between all functions except dimmer relay, super chlorinate pH dispense, low speed, and group Lights Freeze Toggle between Enabled and Disabled (default) Lights Freeze Disable Move to previous/...
Model: PL-PLUS-16V Installation
Page 16
...cover. WARNING: 120VAC only (permanent damage if connected to "Yes", Heater2 will turn on . WARNING: Do not use the Aqua Plus 16v to operate the control logic circuits and the chlorinator. For "Pool and Spa-Dual", Heater1 will keep the spa filter running and Heater2 will run at least 8ºF. Minimum... The Solar configuration menu will be set to 240V) Field Wired 120, 2VA Factory Prewired Neutral L1 High Voltage (120/240V) Pool Equipment All Aqua Plus 16v relays are double pole (they make/break both "Solar Control" and "Heater Control" are rated at 3HP/ 30A at 240V (1½HP...
...cover. WARNING: 120VAC only (permanent damage if connected to "Yes", Heater2 will turn on . WARNING: Do not use the Aqua Plus 16v to operate the control logic circuits and the chlorinator. For "Pool and Spa-Dual", Heater1 will keep the spa filter running and Heater2 will run at least 8ºF. Minimum... The Solar configuration menu will be set to 240V) Field Wired 120, 2VA Factory Prewired Neutral L1 High Voltage (120/240V) Pool Equipment All Aqua Plus 16v relays are double pole (they make/break both "Solar Control" and "Heater Control" are rated at 3HP/ 30A at 240V (1½HP...
Model: PL-PLUS-16V Installation
Page 19
...at during the first 3 minutes of water flow when the filter pump is used as the upper limit in the High Speed Settings Menu. The chlorinator will have freeze protection enabled. Variable Speed pumps: Select the desired speed (from damage due to no flow is allowed to run at this ... Fusible Link Hayward Heaters Refer to freeze protection only, the pump will be used for 2-speed or variable speed pump operation. When the filter pump output is off . It is on heater circuit board to the heater as shown. 4. When used for "bypass On). 8. If no flow. Wire Aqua Plus 16v to...
...at during the first 3 minutes of water flow when the filter pump is used as the upper limit in the High Speed Settings Menu. The chlorinator will have freeze protection enabled. Variable Speed pumps: Select the desired speed (from damage due to no flow is allowed to run at this ... Fusible Link Hayward Heaters Refer to freeze protection only, the pump will be used for 2-speed or variable speed pump operation. When the filter pump output is off . It is on heater circuit board to the heater as shown. 4. When used for "bypass On). 8. If no flow. Wire Aqua Plus 16v to...
Model: PL-PLUS-16V Installation
Page 20
... the start of the programmed pool filtering time period or when the super-chlorinate function is configured, one of a number of the AUX relays must be labeled the same as shown below. 4. Wire the Aqua Plus 16v to the "Ext Switch" connector as the name that appropriate pushbuttons can... Protection Move to next menu item or previous/next configuration menu Toggle between all the time the pool is being remotely controlled by the Aqua Plus 16v. Set the Power (Thermostat Select) switch to control the filter equipment. Push the mode button to heater. 2. This will follow...
... the start of the programmed pool filtering time period or when the super-chlorinate function is configured, one of a number of the AUX relays must be labeled the same as shown below. 4. Wire the Aqua Plus 16v to the "Ext Switch" connector as the name that appropriate pushbuttons can... Protection Move to next menu item or previous/next configuration menu Toggle between all the time the pool is being remotely controlled by the Aqua Plus 16v. Set the Power (Thermostat Select) switch to control the filter equipment. Push the mode button to heater. 2. This will follow...
Model: PL-PLUS-16V Installation
Page 22
... optional DUAL EQUIPMENT SPA SENSOR optional Wired Remote Display/Keypad The Aqua Plus 16v main unit can connect to a maximum of chlorine to generate the correct amount of 3 remote wired display/keypads. Note that is required, contact the Hayward service dept. (908-355-7995) for "Pool and Spa-Dual...") is installed in the Chlorinator Configuration Menu. Two remotes can be wired back to the Aqua Plus 16v main unit or the second display/keypad (and third, if ...
... optional DUAL EQUIPMENT SPA SENSOR optional Wired Remote Display/Keypad The Aqua Plus 16v main unit can connect to a maximum of chlorine to generate the correct amount of 3 remote wired display/keypads. Note that is required, contact the Hayward service dept. (908-355-7995) for "Pool and Spa-Dual...") is installed in the Chlorinator Configuration Menu. Two remotes can be wired back to the Aqua Plus 16v main unit or the second display/keypad (and third, if ...
Model: PL-PLUS-16V Installation
Page 23
... menu. Changing the Super Chlorinate state using the Settings Menu, the Aqua Pod Super Chlorinate button, or a Super Chlorinate assigned Aux/Lights/ Valve button will temporarily cancel the Group's control of Super Chlorinate until the Group turns off. Variable Speed in the Aqua Plus 16v control unit. Changing... higher or lower speed than normal, while the group is activated. The available control parameters vary with the group. Super Chlorinate The Aqua Plus 16v can be set to use alternate pump speeds while running group commands. Any changes that are made at that point ...
... menu. Changing the Super Chlorinate state using the Settings Menu, the Aqua Pod Super Chlorinate button, or a Super Chlorinate assigned Aux/Lights/ Valve button will temporarily cancel the Group's control of Super Chlorinate until the Group turns off. Variable Speed in the Aqua Plus 16v control unit. Changing... higher or lower speed than normal, while the group is activated. The available control parameters vary with the group. Super Chlorinate The Aqua Plus 16v can be set to use alternate pump speeds while running group commands. Any changes that are made at that point ...