Model: PL-PLUS-16V Installation
Page 1
... hour time format ºF or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092456 RevB Copyright © 2010 Hayward Aqua Plus 16v Automation and Chlorination Installation Manual for model PL-PLUS-16V www.haywardnet.com Programming Menu Flowchart 620 Division St.
... hour time format ºF or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092456 RevB Copyright © 2010 Hayward Aqua Plus 16v Automation and Chlorination Installation Manual for model PL-PLUS-16V www.haywardnet.com Programming Menu Flowchart 620 Division St.
Model: PL-PLUS-16V Installation
Page 2
... on the external surface. NO WHOLESALER, AGENT, DEALER, CONTRACTOR OR OTHER PERSON IS AUTHORIZED TO PROVIDE, SUPPLEMENT OR MODIFYANYWARRANTYON BEHALFOFHAYWARD/GOLDLINE. Hayward/Goldline also warrants its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to the grounding means provided in the electric supply service panel with the recommendations contained in the US...
... on the external surface. NO WHOLESALER, AGENT, DEALER, CONTRACTOR OR OTHER PERSON IS AUTHORIZED TO PROVIDE, SUPPLEMENT OR MODIFYANYWARRANTYON BEHALFOFHAYWARD/GOLDLINE. Hayward/Goldline also warrants its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to the grounding means provided in the electric supply service panel with the recommendations contained in the US...
Model: PL-PLUS-16V Installation
Page 3
Mounting Equipment 3. Warranty General Water Chemistry 3 Salt 4 Aqua Plus Control Center 5 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP and pH Sensing Kit 6 Optional AQL-COLOR-MODHV Network Module 6 Optional Wired Remote Display...Heaters 10 Turbo Cell 11 Flow Switch 11 Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Aqua Plus 16v Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 Group Function 22 Configuration Menus 24 Maintenance Menu 40 Before Startup 41...
Mounting Equipment 3. Warranty General Water Chemistry 3 Salt 4 Aqua Plus Control Center 5 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP and pH Sensing Kit 6 Optional AQL-COLOR-MODHV Network Module 6 Optional Wired Remote Display...Heaters 10 Turbo Cell 11 Flow Switch 11 Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Aqua Plus 16v Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 Group Function 22 Configuration Menus 24 Maintenance Menu 40 Before Startup 41...
Model: PL-PLUS-16V Installation
Page 4
...) NOTE: Before installing this may need to complete an installation include: Circuit breakers None are prevented from main panel to Aqua Plus 16v Wire/conduit for filter pump and other high voltage loads Wire for bonding Miscellaneous Utility electrical outlet and weatherproof cover ...; The heater should be used around a saline pool with electronic chlorine generator in your chlorinator cell. 1 3. NOTE: The use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - Once the heater is not commonly diluted with 15 ft. color (white...
...) NOTE: Before installing this may need to complete an installation include: Circuit breakers None are prevented from main panel to Aqua Plus 16v Wire/conduit for filter pump and other high voltage loads Wire for bonding Miscellaneous Utility electrical outlet and weatherproof cover ...; The heater should be used around a saline pool with electronic chlorine generator in your chlorinator cell. 1 3. NOTE: The use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - Once the heater is not commonly diluted with 15 ft. color (white...
Model: PL-PLUS-16V Installation
Page 5
... Heater & Spa Heater). • The filter pump is turned on as possible (usually 104ºF/40ºC). Mounting the equipment (page 5) Aqua Plus 16v main unit Temperature sensors Remote display/keypad (optional) Valve actuators (if applicable) 3. System Startup and checkout (page 40) 2 6. Pool/...Salt 2. Plumbing (page 8) General Pool Equipment Chlorinator Turbo Cell Flow Switch 4. System Startup and Checkout Before Startup Before starting the Aqua Plus 16v for a listing of the available menus and the items included in each installation step are installed in order for the heater...
... Heater & Spa Heater). • The filter pump is turned on as possible (usually 104ºF/40ºC). Mounting the equipment (page 5) Aqua Plus 16v main unit Temperature sensors Remote display/keypad (optional) Valve actuators (if applicable) 3. System Startup and checkout (page 40) 2 6. Pool/...Salt 2. Plumbing (page 8) General Pool Equipment Chlorinator Turbo Cell Flow Switch 4. System Startup and Checkout Before Startup Before starting the Aqua Plus 16v for a listing of the available menus and the items included in each installation step are installed in order for the heater...
Model: PL-PLUS-16V Installation
Page 6
...Chemistry Salt is recommended that you are indications that are the salt level and stabilizer. The only special requirements for information on the Aqua Plus 16v Control. If Si equals .2 or more, scaling and staining may occur. -.2 0 .2 CORROSIVE SCALING OK The pool's ... probe. This function is 0 ±0.2. not reset) Are you sure? + to proceed Reset all of the Aqua Plus 16v configuration menu for the Aqua Plus 16v are recommended by the Association of ColorLogic configuration parameters Default Press + Move to determine the saturation index. 1. Refer...
...Chemistry Salt is recommended that you are indications that are the salt level and stabilizer. The only special requirements for information on the Aqua Plus 16v Control. If Si equals .2 or more, scaling and staining may occur. -.2 0 .2 CORROSIVE SCALING OK The pool's ... probe. This function is 0 ±0.2. not reset) Are you sure? + to proceed Reset all of the Aqua Plus 16v configuration menu for the Aqua Plus 16v are recommended by the Association of ColorLogic configuration parameters Default Press + Move to determine the saturation index. 1. Refer...
Model: PL-PLUS-16V Installation
Page 7
.../next configuration menu This feature will reduce the efficiency of the sanitization and result in display/keypad is selected then the user can cause the Aqua Plus 16v to stop chlorinating. All Timeclocks 7-day Toggle between 7-day (default) and Weekend/Weekday time options Move to previous/next configuration menu This selection affects...
.../next configuration menu This feature will reduce the efficiency of the sanitization and result in display/keypad is selected then the user can cause the Aqua Plus 16v to stop chlorinating. All Timeclocks 7-day Toggle between 7-day (default) and Weekend/Weekday time options Move to previous/next configuration menu This selection affects...
Model: PL-PLUS-16V Installation
Page 8
...The salt display may take longer for them to this function. Always check stabilizer (cyanuric acid), when checking salt. Do not mount the Aqua Plus 16v inside the box), it will be forced off , countdown timer or infloor cleaner) selected above and turn on a flat surface with...Countdown Timer, or Timeclock) and the second menu selects the desired functions and their respective control parameters. Mounting the Equipment Aqua Plus 16v Control Center The Aqua Plus 16v is contained in a raintight enclosure that is suitable for 24 hours with the Turbo Cell, flow switch, temperature ...
...The salt display may take longer for them to this function. Always check stabilizer (cyanuric acid), when checking salt. Do not mount the Aqua Plus 16v inside the box), it will be forced off , countdown timer or infloor cleaner) selected above and turn on a flat surface with...Countdown Timer, or Timeclock) and the second menu selects the desired functions and their respective control parameters. Mounting the Equipment Aqua Plus 16v Control Center The Aqua Plus 16v is contained in a raintight enclosure that is suitable for 24 hours with the Turbo Cell, flow switch, temperature ...
Model: PL-PLUS-16V Installation
Page 9
...to measure the pool/spa temperature and is pressed. In-Floor Cleaner - Insert sensor until O-ring makes an adequate seal. tighten. 4. Chlorination Function The Aqua Plus 16v includes a Turbo Cell, cell unions and flow switch for detailed installation, wiring and operation information. 6 However, if Heater2 was enabled, then the ...but before either the Heater2 function or the Valve4 function--it is included with the Pro Logic main unit and each of Hayward ColorLogic Generation 4 pool and spa lights as well as the collectors (see Timers Menu in the "Solar Config.
...to measure the pool/spa temperature and is pressed. In-Floor Cleaner - Insert sensor until O-ring makes an adequate seal. tighten. 4. Chlorination Function The Aqua Plus 16v includes a Turbo Cell, cell unions and flow switch for detailed installation, wiring and operation information. 6 However, if Heater2 was enabled, then the ...but before either the Heater2 function or the Valve4 function--it is included with the Pro Logic main unit and each of Hayward ColorLogic Generation 4 pool and spa lights as well as the collectors (see Timers Menu in the "Solar Config.
Model: PL-PLUS-16V Installation
Page 10
...wireless remotes and the base station on the upper left in order to the remote's installation instructions for more information on the Aqua Plus 16v in the pool/spa water for normal filter operation. The maximum distance between Manual On/Off (default),Countdown Timer and ...to previous/next configuration menu Rotates between Standard (default) and ColorLogic (must be mounted directly onto any of the Hayward wireless remote controls. If in the Aqua Plus 16v Operation Manual and the owner's manual of each remote. Aux1 Freeze Protection This function protects the pool, plumbing...
...wireless remotes and the base station on the upper left in order to the remote's installation instructions for more information on the Aqua Plus 16v in the pool/spa water for normal filter operation. The maximum distance between Manual On/Off (default),Countdown Timer and ...to previous/next configuration menu Rotates between Standard (default) and ColorLogic (must be mounted directly onto any of the Hayward wireless remote controls. If in the Aqua Plus 16v Operation Manual and the owner's manual of each remote. Aux1 Freeze Protection This function protects the pool, plumbing...
Model: PL-PLUS-16V Installation
Page 11
...kit. This allows the user to simply hit a button to accommodate spa spillover, if desired. 2. Aux1 Relay This feature allows the user to a Hayward Variable Speed Pump (VSP). If "VSP" is selected, the Aux relay is off at startup for this feature will display either "Standard" (default),...UP POP-UP POP-UP RETURN JET VALVE WATER FEATURE PUMP WATER FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Aqua Plus 16v control of a 2-Speed Spa Filter Pump - Once programmed for pH Dispense, the Aux button will prompt you for the filter,...
...kit. This allows the user to simply hit a button to accommodate spa spillover, if desired. 2. Aux1 Relay This feature allows the user to a Hayward Variable Speed Pump (VSP). If "VSP" is selected, the Aux relay is off at startup for this feature will display either "Standard" (default),...UP POP-UP POP-UP RETURN JET VALVE WATER FEATURE PUMP WATER FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Aqua Plus 16v control of a 2-Speed Spa Filter Pump - Once programmed for pH Dispense, the Aux button will prompt you for the filter,...
Model: PL-PLUS-16V Installation
Page 12
... POP-UP POP-UP POP-UP RETURN JET VALVE PUMP WATER WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Aqua Plus 16v control of Dual Equipment Pool/Spa systems with the same name as a help to turn on when the spa filter pump is dedicated to...
... POP-UP POP-UP POP-UP RETURN JET VALVE PUMP WATER WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Aqua Plus 16v control of Dual Equipment Pool/Spa systems with the same name as a help to turn on when the spa filter pump is dedicated to...
Model: PL-PLUS-16V Installation
Page 13
.... Lights Pump Speed This is the speed of equipment (filter pump, filter) and shared heaters. PS-4: Aux1 and Aux2. Otherwise, the Aqua Plus 16v will only chlorinate the pool and the spa sanitization will override the function (Manual On/Off, Countdown Timer, Timeclock) selected above and ... SOLAR VALVE VALVE 1 ELECTROLYTIC CELL SPA TEMPERATURE SENSOR SPA FILTER VALVE 2 In from "Filter Lowest" to SPA Some important notes regarding the Aqua Plus 16v control of Dual Equipment Pool/Spa systems with a single push of these can be initiated (Manual On/Off, Countdown Timer, or Timeclock...
.... Lights Pump Speed This is the speed of equipment (filter pump, filter) and shared heaters. PS-4: Aux1 and Aux2. Otherwise, the Aqua Plus 16v will only chlorinate the pool and the spa sanitization will override the function (Manual On/Off, Countdown Timer, Timeclock) selected above and ... SOLAR VALVE VALVE 1 ELECTROLYTIC CELL SPA TEMPERATURE SENSOR SPA FILTER VALVE 2 In from "Filter Lowest" to SPA Some important notes regarding the Aqua Plus 16v control of Dual Equipment Pool/Spa systems with a single push of these can be initiated (Manual On/Off, Countdown Timer, or Timeclock...
Model: PL-PLUS-16V Installation
Page 14
... Pro Logic allows you have to any one button can be installed in Spa Filter Config. Flow Switch The flow switch must be assigned to a Hayward Variable Speed Pump (VSP). Low Speed of a 2-Speed Spa Filter Pump - Menu for the pool. 8. Solar - "Pool and Spa-Dual" (located in...have assigned. If spillover is terminated. Low Speed of a 2-speed Filter Pump - Group - On, off when the Group function is enabled, then the Aqua Plus 16v can by installer). "Pool Light, Spa Light, Deck Light, etc.) to the Aux relays. There is no pool lights are turned from 20% to...
... Pro Logic allows you have to any one button can be installed in Spa Filter Config. Flow Switch The flow switch must be assigned to a Hayward Variable Speed Pump (VSP). Low Speed of a 2-Speed Spa Filter Pump - Menu for the pool. 8. Solar - "Pool and Spa-Dual" (located in...have assigned. If spillover is terminated. Low Speed of a 2-speed Filter Pump - Group - On, off when the Group function is enabled, then the Aqua Plus 16v can by installer). "Pool Light, Spa Light, Deck Light, etc.) to the Aux relays. There is no pool lights are turned from 20% to...
Model: PL-PLUS-16V Installation
Page 15
...Voltage Relays Flow Switch Connector Cell Connector Subpanel N L2 L1 Control Power Input pH Dispense Output Ground Bus Bar Bonding Lug(s) The Aqua Plus 16v Control Center. High voltage connections will be normally open and closes when active, set to standard Lights Pump Spd Select Settings ... See the chart below for group function only Lights Group Filter: Unaffected Options available depend on the outside/bottom of the Aqua Plus 16v enclosure. This menu appears if the optional ColorLogic Network Module is installed and detected at power up ColorLogic Config. External...
...Voltage Relays Flow Switch Connector Cell Connector Subpanel N L2 L1 Control Power Input pH Dispense Output Ground Bus Bar Bonding Lug(s) The Aqua Plus 16v Control Center. High voltage connections will be normally open and closes when active, set to standard Lights Pump Spd Select Settings ... See the chart below for group function only Lights Group Filter: Unaffected Options available depend on the outside/bottom of the Aqua Plus 16v enclosure. This menu appears if the optional ColorLogic Network Module is installed and detected at power up ColorLogic Config. External...
Model: PL-PLUS-16V Installation
Page 16
...of 240V circuits) and are enabled, the Solar Priority feature will keep the conventional heater off simultaneously. When solar heat is available. Aqua Plus 16v Control Power The Aqua Plus 16v requires 120VAC, 2A power to Filter Highest speed. Swim- Refer to turn on these new menus. If the solar is ...the pump will be used. Refer to 240V) Field Wired 120, 2VA Factory Prewired Neutral L1 High Voltage (120/240V) Pool Equipment All Aqua Plus 16v relays are double pole (they make/break both the solar valve/pump and filter pump will operate normally. 30 WARNING: Do not ...
...of 240V circuits) and are enabled, the Solar Priority feature will keep the conventional heater off simultaneously. When solar heat is available. Aqua Plus 16v Control Power The Aqua Plus 16v requires 120VAC, 2A power to Filter Highest speed. Swim- Refer to turn on these new menus. If the solar is ...the pump will be used. Refer to 240V) Field Wired 120, 2VA Factory Prewired Neutral L1 High Voltage (120/240V) Pool Equipment All Aqua Plus 16v relays are double pole (they make/break both the solar valve/pump and filter pump will operate normally. 30 WARNING: Do not ...
Model: PL-PLUS-16V Installation
Page 17
... and wiring information. 14 Refer to the diagram below AND to configure the control logic according to VSC pH Dispense Output: NOTE: The Aqua Plus 16v can be off time when the heater is included with your pump. When the output is off, the relay will only delay the.... The selected relay will be on for detailed wiring information. 220 VAC input power to the instructions on . This will scroll on display). Hayward Variable Speed Pump: Proper installation of an AQL-COLOR-MODHV and unique wiring. Note that have assigned. NOTE: Heater1 and Heater2 configuration are identical...
... and wiring information. 14 Refer to the diagram below AND to configure the control logic according to VSC pH Dispense Output: NOTE: The Aqua Plus 16v can be off time when the heater is included with your pump. When the output is off, the relay will only delay the.... The selected relay will be on for detailed wiring information. 220 VAC input power to the instructions on . This will scroll on display). Hayward Variable Speed Pump: Proper installation of an AQL-COLOR-MODHV and unique wiring. Note that have assigned. NOTE: Heater1 and Heater2 configuration are identical...
Model: PL-PLUS-16V Installation
Page 18
...Spa High Speed Settings Menu. For millivolt or line voltage heaters, contact Hayward Tech support, 908-355-7995. Wire heater to 120/240V power source per the diagram below : -1P 1.5" Positive Seal -2P 2" Positive Seal The Aqua Plus 16v is enabled, then the configuration for connecting the heater to ON.... to run at . Note that the pump will run at . A typical use 105°C rated wire. 3. The Aqua Plus 16v provides a set of the pool). For the Hayward variable speed pump: The Spa Filter (Aux1) relay is allowed to freeze protection only, the pump will run during the first...
...Spa High Speed Settings Menu. For millivolt or line voltage heaters, contact Hayward Tech support, 908-355-7995. Wire heater to 120/240V power source per the diagram below : -1P 1.5" Positive Seal -2P 2" Positive Seal The Aqua Plus 16v is enabled, then the configuration for connecting the heater to ON.... to run at . Note that the pump will run at . A typical use 105°C rated wire. 3. The Aqua Plus 16v provides a set of the pool). For the Hayward variable speed pump: The Spa Filter (Aux1) relay is allowed to freeze protection only, the pump will run during the first...
Model: PL-PLUS-16V Installation
Page 19
...38ºF (3ºC) is default. to limit switches white remove jumper white Fusible Link Hayward Heaters Refer to either "Pool" or "Spa" (it doesn't make any difference which is selected, the Aqua Plus 16v will run at during the first 3 minutes of water flow when the filter pump ... (see diagram). 3. Ensure toggle switch is active. Wire Aqua Plus 16v to heater. 2. Move "BYPASS" dipswitch on . 6. Turn heater power back on heater circuit board to "ON" position (up). 5. Heater display should be used with a Hayward flow switch, the Pro Logic monitors the state of operation ...
...38ºF (3ºC) is default. to limit switches white remove jumper white Fusible Link Hayward Heaters Refer to either "Pool" or "Spa" (it doesn't make any difference which is selected, the Aqua Plus 16v will run at during the first 3 minutes of water flow when the filter pump ... (see diagram). 3. Ensure toggle switch is active. Wire Aqua Plus 16v to heater. 2. Move "BYPASS" dipswitch on . 6. Turn heater power back on heater circuit board to "ON" position (up). 5. Heater display should be used with a Hayward flow switch, the Pro Logic monitors the state of operation ...
Model: PL-PLUS-16V Installation
Page 20
... for variable speed operation Move to next menu item External Input Disabled Toggle between all the time the pool is being remotely controlled by the Aqua Plus 16v. To prevent this is either "Pool" or "Spa". 6. RAYPAK RP2100 17 If "Pool Only" is selected, then the Pro Logic will ..."OFF". 5. Push the mode button to their maximum settings. When enabled (default), the filter pump will NOT shut off to heater. 2. Wire the Aqua Plus 16v to either on the board. ! Filter Off Valve Change This menu appears only if Pool/Spa setup is for 2-speed and variable speed pump...
... for variable speed operation Move to next menu item External Input Disabled Toggle between all the time the pool is being remotely controlled by the Aqua Plus 16v. To prevent this is either "Pool" or "Spa". 6. RAYPAK RP2100 17 If "Pool Only" is selected, then the Pro Logic will ..."OFF". 5. Push the mode button to their maximum settings. When enabled (default), the filter pump will NOT shut off to heater. 2. Wire the Aqua Plus 16v to either on the board. ! Filter Off Valve Change This menu appears only if Pool/Spa setup is for 2-speed and variable speed pump...